Waste recovery device in aluminum profile extrusion process
By designing a waste recycling device for the aluminum profile extrusion process, and utilizing adjustment components and a vibration mechanism, the problem of insufficient height adjustment of the waste recycling device was solved, achieving efficient waste recycling and splash prevention, and improving recycling efficiency.
Patent Information
- Application Number
- CN202520529046.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-25
AI Technical Summary
The existing waste recycling devices generated during the aluminum profile extrusion process cannot effectively adjust the height, causing waste to easily splash during the recycling process, affecting recycling efficiency and effectiveness.
A waste recycling device including a carrying mechanism, a collecting mechanism, and a vibrating mechanism was designed. The device can be highly flexible by adjusting the components. Combined with a conveyor belt, splash guards, and a vibrating mechanism, the device can be closely fitted with the extrusion equipment to prevent waste from splashing. The device can also achieve efficient conveying and collection of waste by a pushing component and a scraper.
This achieves close integration between the waste recycling device and different extrusion equipment, preventing waste splashing, improving recycling efficiency and effectiveness, and ensuring efficient transportation and centralized collection of waste.
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Figure CN223916319U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of aluminium profile processing, and particularly relates to a waste recovery device in an aluminium profile extrusion process. BACKGROUND
[0002] In the aluminium profile extrusion process, a certain amount of waste, including head and tail materials, corner materials and unqualified products, is inevitably generated due to factors such as die design, uneven material flow and process parameter fluctuation. If these waste materials are not recovered and processed in time, not only will raw materials be wasted, but also the production environment and work efficiency may be affected.
[0003] At present, when the waste generated in the aluminium profile extrusion process is recovered, the existing device cannot effectively adjust the height for different equipment, resulting in insufficient fit between the waste recovery device and the extrusion equipment, so that the waste is easily splashed from the side during downward recovery, seriously affecting the recovery efficiency and effect. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a waste recovery device in an aluminium profile extrusion process, and aims to solve the problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A waste recovery device in an aluminium profile extrusion process, comprising,
[0007] A bearing mechanism comprising a base, an adjusting channel opened at the top of the base, an adjusting assembly arranged at the top of the adjusting channel, and a limiting swing lever fixedly installed at the top of the base;
[0008] A collecting mechanism comprising a support, a drive shaft rod rotatably installed on the outer side of the support, a conveyor belt movably sleeved on the outer side of the drive shaft rod, a splash-proof baffle fixedly installed at the top of the support, and a recovery hopper fixedly installed on the outer side of the support,
[0009] And a vibrating mechanism used in cooperation with the collecting mechanism.
[0010] As a preferred scheme of the utility model, the collecting mechanism further comprises a pushing assembly arranged at the top of the support, a vertical plate fixedly installed at the top of the support, a drive rotating rod rotatably installed on the outer side of the vertical plate, and a scraping plate fixedly installed on the outer side of the drive rotating rod.
[0011] As a preferred scheme of the utility model, the adjusting assembly comprises a drive sliding block movably installed in the inner cavity of the adjusting channel, a first adjusting rod hingedly arranged on the outer side of the drive sliding block, and a first limiting shaft rotatably installed on the outer side of the first adjusting rod.
[0012] As a preferred scheme of the utility model, the adjusting assembly further includes a shaft sleeve rotationally connected with the first limiting shaft end, a second limiting shaft rotationally installed in the inner cavity of the shaft sleeve, and a second adjusting rod fixedly installed on the outer side of the second limiting shaft.
[0013] As a preferred scheme of the utility model, the pushing assembly includes a driving motor fixedly installed on the top of the support through a support plate, a connecting rod fixedly installed on the output end of the driving motor, and a swing plate fixedly installed on the outer side of the connecting rod.
[0014] As a preferred scheme of the utility model, the pushing assembly further includes a buffer spring fixedly installed on the outer side of the swing plate, a baffle fixedly installed on the end of the buffer spring, and a pushing plate fixedly installed on the outer side of the baffle.
[0015] As a preferred scheme of the utility model, the vibration mechanism includes a vibration motor fixedly installed on the top of the base, a connecting plate fixedly installed on the output end of the vibration motor, an extension rod fixedly installed on the top of the connecting plate, a limiting ring sleeve movably sleeved on the outer side of the extension rod, and a swing spring fixedly installed on the outer side of the limiting ring sleeve, the swing spring being sleeved on the outer side of the extension rod.
[0016] Compared with the prior art, the utility model has the beneficial effects that: the adjusting assembly and the limiting swing rod are used to realize flexible height adjustment of the device as a whole, ensure close fitting with different extrusion equipment, and avoid waste material splashing; the collecting mechanism effectively prevents waste material splashing, accumulation and residue, and ensures efficient waste material recovery; the moderate vibration of the vibration mechanism promotes waste material to quickly separate from the conveying belt and fall into the recovery hopper, further improves the recovery efficiency, and comprehensively solves the problems of insufficient fitting degree, waste material splashing and low recovery efficiency of the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor. Among them:
[0018] Figure 1 It is the overall structure schematic view of the utility model;
[0019] Figure 2 It is the adjusting assembly structure schematic view of the utility model;
[0020] Figure 3 It is the material returning assembly structure schematic view of the utility model;
[0021] Figure 4 The utility model discloses a vibrating mechanism structure schematic view.
[0022] In the drawing: 100, bearing mechanism, 101, base, 102, adjusting channel, 103, adjusting assembly, 103a, drive sliding block, 103b, first adjusting rod, 103c, first limit axle, 103d, shaft sleeve, 103e, second limit axle, 103f, second adjusting rod, 104, limit swing bar, 200, collection mechanism, 201, support, 202, drive shaft rod, 203, conveyer belt, 204, splash baffle, 205, recovery hopper, 206, push material assembly, 206a, drive motor, 206b, connecting rod, 206c, swing board, 206d, buffer spring, 206e, baffle, 206f, push plate, 207, vertical board, 208, drive rotary lever, 209, scraping plate, 300, vibrating mechanism, 301, vibration motor, 302, connecting plate, 303, telescopic link, 304, limit ring, 305, swing spring. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent and easy to understand, the specific implementation of the utility model is described in detail below with reference to the drawings of the specification.
[0024] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.
[0025] Secondly, "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in this specification, and is not an embodiment that is independent or alternative to other embodiments.
[0026] Embodiment 1
[0027] Reference Figures 1-4 For the first embodiment of the utility model, the embodiment provides a waste recovery device in the aluminum profile extrusion process, comprising,
[0028] The bearing mechanism 100 includes the base 101, the adjusting channel 102 arranged at the top of the base 101, the adjusting assembly 103 arranged at the top of the adjusting channel 102, and the limit swing bar 104 fixedly installed at the top of the base 101.
[0029] The collecting mechanism 200 comprises a support 201, a drive shaft rod 202 rotatably installed outside the support 201, a conveying belt 203 movably sleeved outside the drive shaft rod 202, a splash-proof baffle 204 fixedly installed at the top of the support 201, and a recycling hopper 205 fixedly installed outside the support 201,
[0030] And the vibration mechanism 300 used in cooperation with the collecting mechanism 200.
[0031] Wherein, the cooperation design of the support 201 and the drive shaft rod 202 enables the conveying belt 203 to run smoothly, ensuring efficient conveying of waste; the splash-proof baffle 204 effectively blocks the waste from splashing from the side during recycling, keeping the working environment clean and improving the waste recycling rate; the recycling hopper 205 facilitates the centralized collection and subsequent processing of waste, reduces manual intervention, and improves work efficiency.
[0032] Specifically, the collecting mechanism 200 further comprises a pushing assembly 206 arranged at the top of the support 201, a vertical plate 207 fixedly installed at the top of the support 201, a drive rotating rod 208 rotatably installed outside the vertical plate 207, and a scraping plate 209 fixedly installed outside the drive rotating rod 208.
[0033] Wherein, the cooperation of the drive rotating rod 208 and the scraping plate 209 can effectively remove the residual waste on the surface of the conveying belt 203, preventing the waste from adhering and affecting the operation of the equipment.
[0034] Further, the adjusting assembly 103 comprises a drive sliding block 103a movably installed in the inner cavity of the adjusting channel 102, a first adjusting rod 103b hingedly connected outside the drive sliding block 103a, and a first limiting shaft 103c rotatably installed outside the first adjusting rod 103b, the adjusting assembly 103 further comprises a shaft sleeve 103d rotatably connected with the end of the first limiting shaft 103c, a second limiting shaft 103e rotatably installed in the inner cavity of the shaft sleeve 103d, and a second adjusting rod 103f fixedly installed outside the second limiting shaft 103e.
[0035] Wherein, the adjusting assembly 103 realizes flexible adjustment of the height of the device through the linkage of the drive sliding block 103a, the first adjusting rod 103b, the first limiting shaft 103c, the shaft sleeve 103d, the second limiting shaft 103e and the second adjusting rod 103f, which can adapt to the height requirements of different extrusion equipment, ensure the close fit between the waste recycling device and the extrusion equipment, and avoid waste splashing; the angle of the limiting swing rod 104 further cooperates with the adjustment, enhancing the stability and adjustment accuracy of the device, preventing the device from shifting or shaking during operation.
[0036] Preferably, the pushing assembly 206 comprises a driving motor 206a fixedly installed on the top of the support 201 through a support plate, a connecting rod 206b fixedly installed on the output end of the driving motor 206a, and a swing plate 206c fixedly installed on the outer side of the connecting rod 206b, and the pushing assembly 206 further comprises a buffer spring 206d fixedly installed on the outer side of the swing plate 206c, a baffle 206e fixedly installed on the end of the buffer spring 206d, and a pushing plate 206f fixedly installed on the outer side of the baffle 206e.
[0037] The pushing assembly 206 can realize the up-and-down swing of the baffle and the pushing plate 206f at a fixed angle through the linkage of the driving motor 206a, the connecting rod 206b, the swing plate 206c, the buffer spring 206d, the baffle 206e and the pushing plate 206f, so as to realize the automatic pushing of the waste, effectively avoid the accumulation of the waste on the conveying belt 203, and ensure the continuity of the recycling process.
[0038] In use, first, the device height is adjusted through the adjusting assembly 103 to ensure close fit with the extrusion equipment; after the waste is discharged from the extrusion equipment, it falls on the conveying belt 203 of the collecting mechanism 200, and the conveying belt runs stably under the driving of the driving shaft 202 to deliver the waste into the recycling hopper 205;
[0039] At the same time, the pushing assembly 206 drives the connecting rod 206b and the pushing plate 206f to swing up and down through the driving motor 206a, so as to uniformly push the waste into the recycling hopper 205 and avoid the accumulation of the waste; the sweeping plate 209 removes the residual waste on the surface of the conveying belt under the driving of the driving rotating rod 208 to prevent the waste from adhering;
[0040] The vibration mechanism 300 generates moderate vibration through the vibration motor 301 and the shaking spring 305 to promote the waste to quickly separate from the conveying belt 203 and fall into the recycling hopper 205.
[0041] In summary, through the synergistic effect of the bearing mechanism 100, the collecting mechanism 200 and the vibration mechanism 300, the efficiency and effect of waste recycling are significantly improved; the bearing mechanism 100 realizes flexible adjustment of the device height through the design of the adjusting assembly 103 and the limiting swing rod 104, ensures close fit with different extrusion equipment, and avoids waste splashing; the collecting mechanism 200 realizes efficient delivery, automatic pushing and centralized collection of the waste, while preventing waste residue and splashing; the vibration mechanism 300 promotes the waste to quickly separate from the conveying belt 203 and fall into the recycling hopper 205 through moderate vibration, further improving the recycling efficiency.
[0042] Embodiment 2
[0043] Reference Figure 1 and Figure 4The second embodiment of the utility model differs from the previous embodiment in that the embodiment provides a vibrating mechanism 300 capable of quickly causing the waste to separate from the conveying belt 203.
[0044] Specifically, the vibrating mechanism 300 comprises a vibrating motor 301 fixedly installed on the top of the base 101, a connecting plate 302 fixedly installed on the output end of the vibrating motor 301, an extension rod 303 fixedly installed on the top of the connecting plate 302, a limiting ring 304 movably sleeved on the outer side of the extension rod 303, and a swing spring 305 fixedly installed on the outer side of the limiting ring 304, wherein the swing spring 305 is sleeved on the outer side of the extension rod 303.
[0045] The vibration generated by the vibrating motor 301 is transmitted to the support 201 through the connecting plate 302 and the extension rod 303, thereby generating a certain vibration on the support, promoting the waste to quickly separate from the conveying belt 203, and ensuring the stability and controllability during the vibration process through the limiting ring 304 and the swing spring 305, thereby avoiding the influence of excessive vibration on the operation of the device.
[0046] In use, the vibrating motor 301 is started to generate vibration through the output end to drive the connecting plate 302, the connecting plate 302 transmits the vibration to the extension rod 303, the extension rod 303 performs extension and contraction movement under the guidance of the limiting ring 304, and the swing spring 305 performs elastic vibration on the outer side of the extension rod 303, thereby further enhancing the vibration effect; the vibration is transmitted to the recycling hopper 205 through the connecting plate 302 and the extension rod 303, thereby promoting the waste to quickly separate from the conveying belt 203 and fall into the recycling hopper 205.
[0047] In summary, the vibrating mechanism 300 can generate moderate vibration to promote the waste to quickly separate from the conveying belt 203 and fall into the recycling hopper 205, the vibrating motor 301 provides a stable vibration source, the connecting plate 302 and the extension rod 303 transmit the vibration to the recycling hopper 205, thereby ensuring that the vibration effect is uniform and controllable, the design of the limiting ring 304 and the swing spring 305 not only enhances the stability of the vibration, but also plays a buffering role, thereby avoiding damage to the device caused by excessive vibration, the vibrating mechanism 300 effectively improves the waste recycling efficiency and reduces waste residue.
[0048] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.
[0049] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the
[0050] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to a number of substitutions, modifications, changes, and omissions of parts illustrated as having a specific configuration. Such are the natural consequences of research and development efforts, and
[0051] It should be noted that the above examples are intended to illustrate the technical solutions of the present application but not limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.
Claims
1. A scrap recovery device in an aluminum profile extrusion process, characterized by: Including, The bearing mechanism (100) comprises a base (101), an adjusting groove (102) formed on the top of the base (101), an adjusting assembly (103) arranged on the top of the adjusting groove (102), and a limiting swing rod (104) fixedly installed on the top of the base (101); The collecting mechanism (200) comprises a support (201), a drive shaft rod (202) rotatably installed on the outer side of the support (201), a conveying belt (203) movably sleeved on the outer side of the drive shaft rod (202), a splash-proof baffle (204) fixedly installed on the top of the support (201), and a recovery hopper (205) fixedly installed on the outer side of the support (201), And a vibration mechanism (300) used in cooperation with the collecting mechanism (200).
2. A scrap recovery device for use in an aluminium section extrusion process according to claim 1, characterised in that: The collecting mechanism (200) further comprises a pushing assembly (206) arranged on the top of the support (201), a vertical plate (207) fixedly installed on the top of the support (201), a drive rotating rod (208) rotatably installed on the outer side of the vertical plate (207), and a scraping plate (209) fixedly installed on the outer side of the drive rotating rod (208).
3. A scrap recovery device in an aluminum profile extrusion process according to claim 2, characterized in that: The adjusting assembly (103) comprises a drive sliding block (103a) movably installed in the inner cavity of the adjusting groove (102), a first adjusting rod (103b) hingedly arranged on the outer side of the drive sliding block (103a), and a first limiting shaft (103c) rotatably installed on the outer side of the first adjusting rod (103b).
4. A scrap recovery device in an aluminum profile extrusion process according to claim 3, characterized in that: The adjusting assembly (103) further comprises a shaft sleeve (103d) rotatably connected to the end of the first limiting shaft (103c), a second limiting shaft (103e) rotatably installed in the inner cavity of the shaft sleeve (103d), and a second adjusting rod (103f) fixedly installed on the outer side of the second limiting shaft (103e).
5. A scrap recovery device in an aluminum profile extrusion process according to claim 4, characterized in that: The pushing assembly (206) comprises a drive motor (206a) fixedly installed on the top of the support (201) through a support plate, a connecting rod (206b) fixedly installed on the output end of the drive motor (206a), and a swing plate (206c) fixedly installed on the outer side of the connecting rod (206b).
6. A scrap recovery device in an aluminum profile extrusion process according to claim 5, characterized in that: The pushing assembly (206) further comprises a buffer spring (206d) fixedly installed on the outer side of the swing plate (206c), a baffle (206e) fixedly installed on the end of the buffer spring (206d), and a pushing plate (206f) fixedly installed on the outer side of the baffle (206e).
7. A scrap recovery device in an aluminum profile extrusion process according to claim 6, characterized in that: The vibration mechanism (300) comprises a vibration motor (301) fixedly installed on the top of the base (101), a connecting plate (302) fixedly installed on the output end of the vibration motor (301), a telescopic rod (303) fixedly installed on the top of the connecting plate (302), a limiting ring sleeve (304) movably sleeved on the outer side of the telescopic rod (303), and a shaking spring (305) fixedly installed on the outer side of the limiting ring sleeve (304), wherein the shaking spring (305) is sleeved on the outer side of the telescopic rod (303).