Wear-resistant steel ball precision casting machining equipment
By introducing an automatic demolding and buffering mechanism into the precision casting equipment for wear-resistant steel balls, the problems of high costs and product damage caused by manual unloading have been solved, achieving automated demolding and buffering, and improving production safety and product quality.
Patent Information
- Application Number
- CN202422616598.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing precision casting equipment for wear-resistant steel balls requires manual control of the unloading process, resulting in high operating costs and easily compromised product quality.
Design a precision casting and processing equipment for wear-resistant steel balls. It adopts an automatic demolding mechanism and a collection and buffering mechanism. Automatic demolding is achieved by the vibrating rod striking the lower mold, and the buffer spring absorbs the impact energy when the steel ball falls to avoid deformation.
It achieves automatic demolding, reduces labor costs, improves production safety, ensures that the quality of steel balls is not damaged, and increases production efficiency.
Smart Images
Figure CN223916637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel ball casting processing technical field, concretely is a kind of wear-resistant steel ball precision casting processing equipment. BACKGROUND
[0002] In the steel ball pouring process, the demoulding buffer is an important link, mainly to reduce the damage to steel ball when pouring and demoulding, ensure the quality and production efficiency of product, and the pouring and demoulding buffer of steel ball is a complex process, needs to consider various factors, including mould design, pouring process, demoulding material and technology, through reasonable design and operation, can effectively improve production efficiency, ensure product quality.
[0003] And the current wear-resistant steel ball precision casting processing equipment needs manual control wear-resistant steel ball's unloading process, and the steel column demoulding and discharging process contacts with collecting structure, so that steel ball is easily deformed by impact when contacting after falling, thereby affecting product quality, in view of this, we propose a kind of wear-resistant steel ball precision casting processing equipment. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of wear-resistant steel ball precision casting processing equipment, which solves the problem of needing manual control wear-resistant steel ball's unloading process and needing a lot of power equipment, and the problem of high use cost.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of wear-resistant steel ball precision casting processing equipment, including bottom plate, the bottom of the bottom plate is provided with collecting buffer mechanism, the upper surface of the bottom plate is provided with demoulding mechanism, the collecting buffer mechanism is collected while buffering the product after demoulding in steel column demoulding mechanism.
[0007] Preferably, the bottom of the bottom plate is provided with collecting buffer mechanism, the upper surface of the bottom plate is provided with demoulding mechanism, and the demoulding mechanism is transported to the collecting buffer mechanism with product interval.
[0008] Preferably, the other end of the inverted ear plate is fixedly connected with top plate, the outer surface of the top plate is fixedly connected with upper mould, the end of the rotating shaft away from the support plate is fixedly connected with lower mould, the side of the fixed disc away from the support plate is fixedly connected with vibration rod, the side of the support plate away from the rotating wheel is fixedly connected with fixed rod, and the side of the lower mould close to the rotating shaft is fixedly connected with protruding block.
[0009] Preferably, a stable spring is arranged between the top plate and the stripping disc, and the two ends of the stable spring are fixedly connected with the top plate and the stripping disc respectively, the protrusions are a plurality of, and the plurality of protrusions are arranged in an annular array around the shaft axis, a slope surface is formed at the edge of the bottom plate, and an injection hole is formed in the upper surface of the upper mold.
[0010] Preferably, a support frame is fixedly connected to the lower surface of the bottom plate, a threaded rod is rotatably connected to the shaft center of the top plate, and two guide columns are slidably penetrated through the upper surface of the top plate and fixedly connected with the stripping disc.
[0011] Preferably, the collecting and buffering mechanism comprises a collecting box, the collecting box is fixedly connected to the outer surface of the support frame, a loading plate is slidably connected to the inner wall of the collecting box, a connecting block is fixedly connected to the lower surface of the loading plate, an extension column is fixedly connected to the lower surface of the connecting block, first ear plates are arranged on the left and right sides of the connecting block respectively, and two second ear plates are fixedly connected to the inner wall of the collecting box.
[0012] Preferably, a buffer spring is arranged between the collecting box and the connecting block, and the two ends of the buffer spring are fixedly connected with the collecting box and the connecting block respectively.
[0013] Preferably, a sleeve is arranged between the first ear plate and the second ear plate, one end of the sleeve is fixedly connected with a connecting column, the other end of the sleeve is sleeved with a sleeve rod, a tensile spring is arranged in the sleeve, and the two ends of the tensile spring are fixedly connected with the sleeve rod and the sleeve respectively.
[0014] By means of the above technical scheme, the wear-resistant steel ball precision casting processing equipment is provided, and at least the following beneficial effects are achieved:
[0015] (1) The stripping mechanism is arranged, the protrusions and the vibration rod are indirectly contacted when the lower mold rotates, the vibration rod continuously knocks the lower mold, the steel balls are caused to fall off from the lower mold to realize the stripping effect under the action of gravity and knocking, the stable spring is stretched during the up-and-down movement of the top plate, the stability of the whole structure is improved, the automatic stripping can reduce the dependence on manual work and reduce the labor cost, the good stripping design can reduce the safety hazards of the operating personnel in the stripping process, and thus the work safety is improved.
[0016] (2) The collecting and buffering mechanism is arranged, the loading plate presses the extension column and the buffer spring connected with the connecting block to displace downward, at the same time, the sleeve rod connected with the connecting block presses the tensile spring in the sleeve, the buffering stability is further improved, the collecting effect on the steel balls is realized, the steel balls can effectively absorb and disperse the impact energy when contacting the falling object, the surface of the steel balls formed just now is prevented from being deformed, the subsequent use effect of the steel balls is affected, and the product quality is improved. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the demolding mechanism of this utility model;
[0020] Figure 3 This utility model Figure 2 A magnified structural diagram of A in the middle;
[0021] Figure 4 This is a schematic diagram of the collection and buffer mechanism in this utility model;
[0022] Figure 5 This is a schematic diagram of the fixing block connection structure in this utility model.
[0023] In the diagram: 1. Base plate; 2. Support frame; 3. Demolding mechanism; 301. Support plate; 302. Rotating shaft; 303. Rotating wheel; 304. Hinge rod; 305. Fixed plate; 306. Vibrating rod; 307. Protrusion; 308. Upper mold; 309. Lower mold; 310. Stabilizing spring; 311. Fixed rod; 312. Fixed block; 313. Inverted ear plate; 314. Demolding disc; 4. Collection and buffer mechanism; 401. Collection box; 402. Carrying plate; 403. Connecting block; 404. First ear plate; 405. Telescopic column; 406. Buffer spring; 407. Sleeve; 408. Sleeve rod; 410. Tension spring; 411. Connecting column; 412. Second ear plate; 5. Guide column; 6. Threaded rod; 7. Top plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1 - Figure 5 As shown, the present invention provides a technical solution: a precision casting and processing equipment for wear-resistant steel balls, including a base plate 1, a collection and buffer mechanism 4 at the bottom of the base plate 1, and a demolding mechanism 3 on the upper surface of the base plate 1. The collection and buffer mechanism 4 collects the material of the product after demolding in the steel column demolding mechanism 3 and buffers it at the same time.
[0026] In this embodiment, the bottom plate 1 is provided with a collection buffer mechanism 4 at the bottom, and the upper surface of the bottom plate 1 is provided with a demolding mechanism 3, which transports products to the collection buffer mechanism 4 at intervals
[0027] Further, the demolding mechanism 3 comprises a fixed block 312 fixedly connected to the upper surface of the bottom plate 1, the upper surface of the fixed block 312 is fixedly connected with a demolding disc 314, the upper surface of the demolding disc 314 is fixedly connected with a support plate 301, the center of the support plate 301 is rotatably connected with a rotating shaft 302, one end of the rotating shaft 302 close to the support plate 301 is fixedly connected with a rotating wheel 303, the side of the rotating wheel 303 away from the rotating shaft 302 is hingedly connected with a hinge rod 304, and the end of the hinge rod 304 away from the rotating wheel 303 is hingedly connected with an inverted ear plate 313.
[0028] Further, the other end of the inverted ear plate 313 is fixedly connected with a top plate 7, the outer surface of the top plate 7 is fixedly connected with an upper mold 308, one end of the rotating shaft 302 away from the support plate 301 is fixedly connected with a lower mold 309, one side of the fixed disc 305 away from the support plate 301 is fixedly connected with a vibrating rod 306, one side of the support plate 301 away from the rotating wheel 303 is fixedly connected with a fixed rod 311, and one side of the lower mold 309 close to the rotating shaft 302 is fixedly connected with a protruding block 307.
[0029] In addition, a stable spring 310 is arranged between the top plate 7 and the demolding disc 314, and the two ends of the stable spring 310 are fixedly connected with the top plate 7 and the demolding disc 314 respectively, the protruding block 307 has a plurality of protruding blocks 307, and the plurality of protruding blocks 307 are arranged in an annular array around the axis of the rotating shaft 302, and a slope surface is formed at the edge of the bottom plate 1, and an injection hole is formed in the upper surface of the upper mold 308.
[0030] In addition, the lower surface of the bottom plate 1 is fixedly connected with a support frame 2, the axis of the top plate 7 is rotatably connected with a threaded rod 6, the upper surface of the top plate 7 is slidably penetrated by two guide columns 5, and the guide columns 5 and the demolding disc 314 are fixedly connected, which improves the stability of the whole structure, reduces the dependence on manual work, reduces labor costs, reduces the safety hazards of the operating personnel in the demolding process, and improves the working safety.
[0031] Notably, the collection buffer mechanism 4 includes a collection box 401 fixedly connected to the outer surface of the support frame 2, the inner wall of the collection box 401 is slidably connected with a carrier plate 402, the lower surface of the carrier plate 402 is fixedly connected with a connecting block 403, the lower surface of the connecting block 403 is fixedly connected with an extension column 405, the left and right sides of the connecting block 403 are respectively provided with first ear plates 404, the inner wall of the collection box 401 is fixedly connected with two second ear plates 412, the collection box 401 and the connecting block 403 are provided with buffer springs 406, and the two ends of the buffer springs 406 are fixedly connected with the collection box 401 and the connecting block 403, the sleeve 407 is provided between the first ear plate 404 and the second ear plate 412, one end of the sleeve 407 is fixedly connected with a connecting column 411, the other end of the sleeve 407 is sleeved with a sleeve rod 408, the inside of the sleeve 407 is provided with a tensile spring 410, and the two ends of the tensile spring 410 are fixedly connected with the sleeve rod 408 and the sleeve 407, the impact force generated by the steel ball falling makes the carrier plate 402 vibrate slightly, when the carrier plate 402 is displaced downward, the carrier plate 402 presses the extension column 405 and the buffer spring 406 connected with the connecting block 403 to be displaced downward, at the same time, the sleeve rod 408 connected with the connecting block 403 in the sleeve 407 extrudes the tensile spring 410, the buffering stability is further improved, the collection effect of the steel ball production is realized, when the steel ball contacts the falling object, the impact energy can be effectively absorbed and dispersed, the surface of the steel ball formed is prevented from being deformed, and the subsequent use effect of the steel ball is affected.
[0032] The wear-resistant steel ball precision casting machining equipment has the advantages that when in use, the molten steel is first poured into the upper mold 308 and the lower mold 309 through the pouring hole, after the molten steel in the upper mold 308 and the lower mold 309 is cooled into a steel ball, the external motor is started to drive the threaded rod 6 to rotate, the rotation of the threaded rod 6 drives the top plate 7 to move upwards along the guide column 5, in the process that the top plate 7 moves upwards, the hinge rod 304 hinged with the inverted ear plate 313 drives the rotating wheel 303 to rotate, the rotation of the rotating wheel 303 drives the lower mold 309 connected with the rotating wheel 303 to rotate, and finally the overturning of the lower mold 309 is realized, when the lower mold 309 rotates, the convex block 307 and the vibration rod 306 indirectly contact, the vibration rod 306 continuously knocks the lower mold 309, when the lower mold 309 overturns by 180 degrees, under the action of gravity and knocking, the steel ball is separated from the lower mold 309 to realize the demolding effect, the stable spring 310 is stretched in the process that the top plate 7 moves upwards and downwards, the stability of the whole structure is improved, the automatic demolding can reduce the dependence on manual work and reduce the labor cost, the good demolding design can reduce the safety hidden danger of the operating personnel in the demolding process, and thus the working safety is improved.
[0033] When the steel ball is separated from the lower mold 309, falls on the surface of the base plate 1, and then falls into the collection box 401 through the slope on the base plate 1 and falls on the object plate 402 in the collection box 401, when the steel ball contacts the object plate 402, the impact force generated by the falling of the steel ball makes the object plate 402 vibrate slightly, and when the object plate 402 is displaced downward, the object plate 402 is pressed and displaced downward with the telescopic column 405 and the buffer spring 406 connected with the connecting block 403, at the same time, the sleeve rod 408 connected with the connecting block 403 of the first ear plate 404 is extruded in the sleeve 407 and the tension spring 410, further improving the buffering stability, realizing the collection effect of the steel ball production, and when the steel ball contacts the falling object, the steel ball can effectively absorb and disperse the impact energy, avoid the deformation of the surface of the just-formed steel ball, and affect the subsequent use effect of the steel ball.
[0034] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A precision casting processing equipment for wear-resistant steel ball, comprising a base plate (1), characterized in that: The bottom of the bottom plate (1) is provided with a collecting and buffering mechanism (4), and the upper surface of the bottom plate (1) is provided with a demolding mechanism (3); the collecting and buffering mechanism (4) collects and buffers the products demolded in the steel column demolding mechanism (3).
2. The precision casting processing equipment for wear-resistant steel ball according to claim 1, characterized in that: The demolding mechanism (3) comprises a fixed block (312) and a fixed disc (305), the fixed block (312) is fixedly connected to the upper surface of the bottom plate (1), the upper surface of the fixed block (312) is fixedly connected with a demolding disc (314), the upper surface of the demolding disc (314) is fixedly connected with a supporting plate (301), the center of the supporting plate (301) is rotatably connected with a rotating shaft (302), one end of the rotating shaft (302) close to the supporting plate (301) is fixedly connected with a rotating wheel (303), and the side, away from the rotating shaft (302), of the rotating wheel (303) is hingedly connected with a hinge rod (304).
3. The precision casting processing equipment for wear-resistant steel ball according to claim 2, characterized in that: One end of the hinge rod (304), away from the rotating wheel (303), is hingedly connected with an inverted ear plate (313), the other end of the inverted ear plate (313) is fixedly connected with a top plate (7), the outer surface of the top plate (7) is fixedly connected with an upper mold (308), one end of the rotating shaft (302), away from the supporting plate (301), is fixedly connected with a lower mold (309), one side of the fixed disc (305), away from the supporting plate (301), is fixedly connected with a vibrating rod (306), one side of the supporting plate (301), away from the rotating wheel (303), is fixedly connected with a fixed rod (311), and one side of the lower mold (309), close to the rotating shaft (302), is fixedly connected with a protruding block (307).
4. The precision casting processing equipment for wear-resistant steel ball according to claim 3, characterized in that: A stabilizing spring (310) is arranged between the top plate (7) and the demolding disc (314), and the two ends of the stabilizing spring (310) are fixedly connected with the top plate (7) and the demolding disc (314) respectively, the protruding block (307) has a plurality of protruding blocks (307) which are arranged in an annular array around the axis of the rotating shaft (302), and a slope surface is formed at the edge of the bottom plate (1), and an injection hole is formed in the upper surface of the upper mold (308).
5. The precision casting processing equipment for wear-resistant steel ball according to claim 3, characterized in that: The lower surface of the bottom plate (1) is fixedly connected with a supporting frame (2), the axis of the top plate (7) is rotatably connected with a threaded rod (6), and the upper surface of the top plate (7) is slidably penetrated by two guide columns (5) which are fixedly connected with the demolding disc (314).
6. The precision casting processing equipment for wear-resistant steel ball according to claim 1, characterized in that: The collecting and buffering mechanism (4) comprises a collecting box (401), the collecting box (401) is fixedly connected to the outer surface of the supporting frame (2), the inner wall of the collecting box (401) is slidably connected with a loading plate (402), the lower surface of the loading plate (402) is fixedly connected with a connecting block (403), the lower surface of the connecting block (403) is fixedly connected with an elastic column (405), the left and right sides of the connecting block (403) are respectively provided with first ear plates (404), and the inner wall of the collecting box (401) is fixedly connected with two second ear plates (412).
7. The precision casting processing equipment for wear-resistant steel ball according to claim 6, characterized in that: The buffer spring (406) is arranged between the collecting box (401) and the connecting block (403), and two ends of the buffer spring (406) are fixedly connected with the collecting box (401) and the connecting block (403) respectively.
8. The precision casting processing equipment for wear-resistant steel ball according to claim 6, characterized in that: The sleeve (407) is arranged between the first ear plate (404) and the second ear plate (412), one end of the sleeve (407) is fixedly connected with the connecting column (411), the other end of the sleeve (407) is sleeved with the sleeve rod (408), the inside of the sleeve (407) is provided with the tensile spring (410), and two ends of the tensile spring (410) are fixedly connected with the sleeve rod (408) and the sleeve (407) respectively.