Casting demolding and material taking device

Abstract

The utility model relates to a casting demolding and material taking device, and belongs to the technical field of motor shell casting, the casting demolding and material taking device comprises a supporting frame, and the top end of the supporting frame is provided with a moving adjusting assembly moving transversely and vertically; the movable adjusting assembly is matched with the mounting base to drive the mounting base to move, a stand column rod is arranged at the lower end of the mounting base, a plurality of telescopic rods which are annularly distributed at equal intervals are arranged on the outer side of the stand column rod, a connecting base is arranged at the other ends of the telescopic rods, and a clamping base is arranged on the outer side of the connecting base. A pushing assembly is arranged between the mounting seat and the upright post rod; according to the casting demolding and material taking device, the clamping base on the connecting base is driven to move and unfold, the inner wall of a motor shell is clamped, after clamping, the clamped motor shell is driven to vertically move upwards to the top to be separated from a mold through the movable adjusting assembly, and the situation that a casting is separated from the mold due to the fact that a worker knocks a motor shell casting traditionally is avoided; and abrasion of the motor shell casting and the mold is avoided.

Description

Technical Field

[0001] This utility model relates to the field of motor housing casting technology, specifically a casting demolding and material handling device. Background Technology

[0002] Casting is the first step in manufacturing motor housings. In this process, materials such as aluminum alloys or cast iron are usually chosen because they have good casting and mechanical properties. First, a mold is made according to the design requirements. Then, molten metal is poured into the mold and allowed to cool and solidify to obtain a preliminary housing blank.

[0003] In the casting process of motor housing, the traditional demolding method mainly relies on manual operation, which uses hammering to generate vibration and separate the casting from the mold. However, this method is not only inefficient, but also easily causes wear and tear on the mold and casting, affecting product quality and production efficiency. Therefore, it is particularly important to propose a device that can efficiently and stably complete the demolding and material removal work. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a casting demolding and material removal device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting demolding and material handling device, including a support frame, the top of which is provided with a horizontal and vertical moving adjustment component;

[0006] The movable adjustment component moves the mounting base. The lower end of the mounting base is provided with a column rod. Several telescopic rods are provided on the outer side of the column rod in a ring and at equal intervals. The other end of the telescopic rod is provided with a connecting seat. The outer side of the connecting seat is provided with a clamping seat. A pushing component is provided between the mounting base and the column rod. The pushing component is connected to the connecting seat to drive the telescopic rod to extend and retract.

[0007] The moving adjustment component, in conjunction with the pushing component, drives the clamping seat to extend into the mold.

[0008] Using the above technical solution, after the upper mold is demolded, the mounting seat is moved by the movable adjustment component on the support frame, so that the clamping seat extends into the center of the motor housing inside the lower mold. In conjunction with the set pushing component, the telescopic rod on the column rod extends, and the clamping seat on the connecting seat moves and unfolds to clamp the inner wall of the motor housing. After clamping, the clamping motor housing is moved vertically upward to the top and detached from the mold by the movable adjustment component, so as to avoid collision and wear with the mold.

[0009] As a preferred embodiment of this utility model, the movable adjustment assembly includes an electric guide rail disposed on the lower surface of the top of the support frame. The guide rail slide of the electric guide rail is provided with a connecting seat, and the other end of the connecting seat is provided with a hydraulic push rod. The push rod of the hydraulic push rod is connected to the mounting seat.

[0010] By adopting the above technical solution, the movable adjustment component can drive the mounting base to move horizontally and vertically.

[0011] As a preferred technical solution of this utility model, the pushing assembly includes a hydraulic push rod II disposed at the top of the mounting base and a sliding seat slidably sleeved on the outside of the column rod, wherein the hydraulic push rod II and the sliding seat are connected by a connector;

[0012] The sliding seat is provided with an equal number of hinge seats as the connecting seat, and a rotating rod is hinged between the hinge seat and the connecting seat.

[0013] Using the above technical solution, the pushing component enables the connecting seat to move, unfold, and retract.

[0014] As a preferred technical solution of this utility model, the connecting member includes a movable limiting hole provided on the column rod, and the inner wall of the sliding seat is provided with a movable limiting rod passing through the movable limiting hole;

[0015] The movable limiting rod is connected to the push rod of the hydraulic push rod two.

[0016] Using the above technical solution, the connector enables the structural linkage of the pushing component.

[0017] As a preferred embodiment of this utility model, the outer side of the clamping seat is an arc surface, the surface of the connecting seat is provided with a pair of threaded holes, and a pair of screws that are threadedly connected to the threaded holes are threadedly connected to the clamping seat.

[0018] By adopting the above technical solution, the clamping seat can be installed and disassembled through the installation and cooperation of the screw and the threaded hole.

[0019] As a preferred embodiment of this utility model, the bottom of the support frame is provided with a number of locking holes.

[0020] With the above technical solution, the locking hole facilitates the installation and fixation of the support frame using bolts.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This casting demolding and material handling device, after demolding from the upper mold, moves the mounting base via a movable adjustment component on the support frame, causing the clamping seat to extend into the center of the motor housing inside the lower mold. In conjunction with the push component, the telescopic rod on the column extends, simultaneously moving and unfolding the clamping seat on the connecting base to clamp the inner wall of the motor housing. After clamping, the movable adjustment component moves the clamped motor housing vertically upwards to the top, detaching it from the mold. This avoids the traditional method of workers striking the motor housing casting, causing it to detach from the mold and resulting in wear on both the casting and the mold. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present utility model;

[0024] Figure 2 This is a side perspective view of the present invention;

[0025] Figure 3 This is a partial sectional perspective view of the present invention;

[0026] Figure 4 This utility model Figure 3 The front view.

[0027] In the diagram: 1. Support frame; 2. Mold; 3. Electric guide rail; 4. Connecting seat; 5. Hydraulic push rod one; 6. Mounting seat; 7. Telescopic rod; 8. Connecting seat; 9. Clamping seat; 10. Hydraulic push rod two; 11. Sliding seat; 12. Hinge seat; 13. Rotating rod; 14. Moving limit hole; 15. Moving limit rod; 16. Column rod. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-4 Example 1: A casting demolding and material handling device includes a support frame 1, which serves as the foundation of the entire device and provides a stable working platform.

[0030] The top of the support frame 1 is equipped with a movable adjustment component that can move horizontally and vertically, and the movable adjustment component works in conjunction with the mounting base 6 to move.

[0031] Mounting base 6 serves as a mounting platform for other components, and a column rod 16 is fixedly mounted on its lower surface.

[0032] The movable adjustment assembly includes an electric guide rail 3 that is fixed to the lower surface of the top of the support frame 1 by fastening screws. A connecting seat 4 is fixed to the guide rail slide of the electric guide rail 3. A hydraulic push rod 5 is fixed to the other end of the connecting seat 4 by fastening screws. The push rod of the hydraulic push rod 5 is connected and fixed to the mounting seat 6. When the electric guide rail 3 works, it drives the connecting seat 4 to move, thereby moving the mounting seat 6. When the hydraulic push rod 5 works, it pushes the mounting seat 6 to move up and down, thereby realizing the horizontal and vertical movement of the mounting seat 6.

[0033] Several telescopic rods 7 are fixedly installed on the outer surface of the column rod 16 in a ring and are evenly distributed. A connecting seat 8 is fixedly installed on the other end of the telescopic rod 7. A clamping seat 9 is provided on the outside of the connecting seat 8. A pushing component is provided between the mounting seat 6 and the column rod 16. The pushing component works with the connecting seat 8 to drive the telescopic rod 7 to extend and retract. The moving adjustment component works with the pushing component to drive the clamping seat 9 to extend into the mold 2.

[0034] The pushing assembly includes a hydraulic push rod 10 fixed to the top surface of the mounting base 6 by bolts and a sliding seat 11 in the shape of a ring that is slidably sleeved on the outside of the column rod 16. The hydraulic push rod 10 and the sliding seat 11 are connected by a connector.

[0035] Among them, the sliding seat 11 is fixed with hinge seats 12 of the same number as the connecting seat 8, which are distributed in a ring at equal distances. A rotating rod 13 is hinged between the hinge seat 12 and the connecting seat 8. The rotating rod 13 rotates from the inside to the outside and from the outside to the inside based on the sliding seat 11 as the center.

[0036] The connector includes a movable limiting hole 14 opened on the column rod 16, and a movable limiting rod 15 passing through the movable limiting hole 14 is installed and fixed on the inner wall of the sliding seat 11. The movable limiting rod 15 is connected and fixed to the push rod of the hydraulic push rod 10.

[0037] The clamping seat 9 has an arc-shaped outer surface. The surface of the connecting seat 8 has a pair of threaded holes. The clamping seat 9 is threaded with a pair of screws that are threaded to the threaded holes. The clamping seat 9 and the connecting seat 8 are installed and disassembled through the threaded engagement of the screws and the threaded holes. It is used to clamp the inner wall of the motor housing.

[0038] It should be added that the working action of the hydraulic push rod 10 pushes the sliding seat 11 on the moving limit rod 15 to move linearly outside the column rod 16, so that during the up and down movement of the sliding seat 11, the rotating rod 13 is driven to rotate. The rotation of the rotating rod 13 drives the clamping seat 9 on the connecting seat 8 to move. The telescopic rod 7 simultaneously performs linear extension and retraction support, ensuring that the inner wall of the motor housing is clamped when the clamping seat 9 moves and unfolds, so as to facilitate the motor housing to be released from the mold 2. When the clamping seat 9 is retracted, it is easy for the clamping seat 9 to extend into the motor housing inside the mold 2.

[0039] Operation process, demolding preparation: After demolding the upper mold of mold 2, the moving adjustment components are ready.

[0040] Clamping seat 9 extends in: The moving adjustment component drives the mounting seat 6 to move horizontally and vertically, so that the clamping seat 9 extends into the center of the motor housing inside the lower mold.

[0041] Telescopic rod 7 extends: The pushing component drives the telescopic rod 7 to extend, which in turn moves and unfolds the clamping seat 9 to clamp the inner wall of the motor housing.

[0042] Vertical upward movement: The moving adjustment component drives the clamped motor housing to move vertically upward to the top, detaching it from mold 2, thus avoiding collision and wear with the mold.

[0043] Beneficial effects include reduced wear: It avoids the wear and tear on molds and castings caused by traditional manual hammering, thus improving product quality.

[0044] Improved efficiency: Mechanized operation increases the speed and stability of demolding and material handling, thereby improving production efficiency.

[0045] Easy to operate: The combination of electric guide rails and hydraulic push rods enables precise movement and clamping operations, simplifying the operation process.

[0046] Example 2: Structural optimization to enhance stability: Locking holes are added to the bottom of support frame 1 to facilitate secure installation with bolts.

[0047] Improve clamping accuracy: Optimize the arc surface design of clamping seat 9 to make it fit the inner wall of the motor housing better, thereby improving the stability and accuracy of clamping.

[0048] Optimized operation and precise control: By setting up an automated control system, precise control of hydraulic push rod 5 and hydraulic push rod 10 is achieved, ensuring accurate extension, retraction and movement of clamping seat 9.

[0049] Beneficial effects and improved reliability: The locking hole design enhances the stability of the device, ensuring reliable operation in complex working environments.

[0050] Enhanced adaptability: The optimized clamping base 9 design and automated control system enable the device to adapt to the demolding requirements of motor housings of different sizes and shapes.

[0051] In summary, this invention's casting demolding and material handling device effectively solves the problems of traditional manual demolding methods through innovative structural design and mechanized operation. It demonstrates significant advantages in reducing mold and casting wear, and improving demolding efficiency and quality. The detailed description of the embodiments showcases the feasibility and reliability of the device in practical applications, providing an efficient and stable demolding and material handling solution for the motor housing casting industry, with broad application prospects and promotional value.

[0052] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A casting demolding and material handling device, comprising a support frame, characterized in that, The top of the support frame is equipped with a movable adjustment component that can move horizontally and vertically. The movable adjustment component moves the mounting base. The lower end of the mounting base is provided with a column rod. Several telescopic rods are provided on the outer side of the column rod in a ring and at equal intervals. The other end of the telescopic rod is provided with a connecting seat. The outer side of the connecting seat is provided with a clamping seat. A pushing component is provided between the mounting base and the column rod. The pushing component is connected to the connecting seat to drive the telescopic rod to extend and retract. The moving adjustment component, in conjunction with the pushing component, drives the clamping seat to extend into the mold.

2. The casting demolding and material handling device according to claim 1, characterized in that: The movable adjustment assembly includes an electric guide rail disposed on the lower surface of the top of the support frame. The guide rail slide of the electric guide rail is provided with a connecting seat, and the other end of the connecting seat is provided with a hydraulic push rod. The push rod of the hydraulic push rod is connected to the mounting seat.

3. The casting demolding and material handling device according to claim 1, characterized in that: The pushing assembly includes a hydraulic push rod II located at the top of the mounting base and a sliding seat slidably sleeved on the outside of the column rod. The hydraulic push rod II and the sliding seat are connected by a connector. The sliding seat is provided with an equal number of hinge seats as the connecting seat, and a rotating rod is hinged between the hinge seat and the connecting seat.

4. A casting demolding and material handling device according to claim 3, characterized in that: The connector includes a movable limiting hole provided on the column rod, and the inner wall of the sliding seat is provided with a movable limiting rod passing through the movable limiting hole; The movable limiting rod is connected to the push rod of the hydraulic push rod two.

5. A casting demolding and material handling device according to claim 1, characterized in that: The outer side of the clamping seat is an arc surface, and the surface of the connecting seat is provided with a pair of threaded holes. A pair of screws that are threadedly connected to the threaded holes are threaded onto the clamping seat.

6. A casting demolding and material handling device according to claim 1, characterized in that: The bottom of the support frame is provided with several locking holes.

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