Welding waste gas recovery pipeline

By designing a welding exhaust gas recovery pipeline, and utilizing an exhaust hood, activated carbon filter, and purification mechanism to decompose harmful substances, the health hazards of welding exhaust gas to workers have been solved, achieving efficient recovery and purification of exhaust gas.

CN223916892UActive Publication Date: 2026-02-17桐乡市银胜新材料有限公司
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Patent Information

Application Number
CN202520104221.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-02-17
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

The large amount of waste gas generated during welding contains harmful substances that can damage the health of operators. Furthermore, the large volume of waste gas makes it difficult to effectively recover and purify.

Method used

A welding waste gas recovery pipeline was designed, including a support structure, connecting pipe, suction hood, fan, activated carbon filter and purification mechanism. Waste gas is collected by suction hood, initially filtered by activated carbon filter, and the purification mechanism decomposes harmful substances by heating copper pipe and heater. The fan discharges the purified gas.

Benefits of technology

It effectively absorbs and filters welding exhaust gases, reduces the concentration of exhaust gases in the factory, protects the health of operators, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding waste gas recovery pipeline which comprises a plant ceiling, a plurality of supporting structures are fixedly connected to the lower surface of the plant ceiling, a recovery pipeline is installed on the supporting structures, and the recovery pipeline comprises a one-way connecting pipe, a two-way connecting pipe, a three-way connecting pipe, a suction hood, a transition pipe and a fan. The problems that in an existing welding technology, a large amount of waste gas can be generated in the welding process, the waste gas usually contains many harmful substances, the harmful substances can greatly damage the bodies of operators, and a large amount of waste gas is generated when a large number of workers conduct welding work at the same time in a factory are solved.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas recovery technology, and in particular to a recovery pipeline for welding waste gas. Background Technology

[0002] With the improvement of industrial automation, electric welding technology has become increasingly mature. Today, electric welding is widely used in various industrial sectors such as machinery, electronics, construction, shipbuilding, aerospace, aviation, and energy. Electric welding is an economical, applicable, and technologically advanced method for joining materials, enabling the assembly of large and economically efficient structures from small parts. It also allows the use of materials with different properties in different parts of the structure, fully utilizing the characteristics of various materials.

[0003] However, in existing welding technologies, a large amount of waste gas is generated during the welding process. This waste gas contains a lot of harmful substances, which can cause significant damage to the health of the operators. In factories, a large number of workers usually perform welding work at the same time, resulting in a considerable amount of waste gas. Therefore, a welding waste gas recovery pipeline was designed. Utility Model Content

[0004] This application provides a welding exhaust gas recovery pipeline, which can solve the problem of a large amount of exhaust gas generated when a large number of workers are welding at the same time in a factory. This exhaust gas contains a lot of harmful substances, which can cause great harm to the health of the operators.

[0005] This application provides a welding waste gas recovery pipeline, including a factory ceiling. Several supporting structures are fixedly connected to the lower surface of the factory ceiling, and a recovery pipeline is installed on the supporting structures. The recovery pipeline includes a one-way connecting pipe, a two-way connecting pipe, a three-way connecting pipe, an air suction hood, a transition pipe, and a fan. An opening is provided on the lower surface of the one-way connecting pipe, and an air suction hood is located directly below the opening. The air suction hood is connected to the one-way connecting pipe. One end of the one-way connecting pipe is connected to a two-way connecting pipe. Each of the left and right ends of the three-way connecting pipe is connected to a two-way connecting pipe. One end of the transition pipe is connected to the three-way pipe, and the other end of the transition pipe is connected to the fan. A purification mechanism is located behind the fan, and the purification mechanism is connected to the fan via a connecting pipe.

[0006] Furthermore, an activated carbon filter screen is installed inside the three-way connecting pipe.

[0007] Furthermore, the purification mechanism includes a second connecting pipe, a heating copper pipe, a heater, a heat insulation layer, a heat insulation pipe, a pipe, and a chimney. The heater is installed on the upper surface of the factory ceiling. The heating copper pipe is disposed within the heat insulation layer and is spiral-shaped. The heat insulation pipe is fixedly connected to the pipe. Both ends of the heating copper pipe extend from the heat insulation pipe and the pipe and are fixedly connected to the heater. The heat insulation layer is fixedly connected to the pipe. One end of the pipe is fixedly connected to the second connecting pipe, and the other end of the pipe is fixedly connected to the chimney. The chimney is installed on the factory ceiling, and the other end of the second connecting pipe is fixedly connected to the first connecting pipe.

[0008] Furthermore, the second connecting pipe is a pipe compensator.

[0009] Furthermore, a channel is fixedly connected to the pipe, a cooling fan is installed in the channel, a cover plate is placed on the top of the channel, one end of the cover plate is hinged to the channel, a motor is installed on one side of the channel, the motor is fixedly connected to the channel, and the output shaft of the motor is fixedly connected to the cover plate, a signal receiver is installed on the cooling fan and the motor respectively, and a temperature detection module is installed in the pipe.

[0010] In summary, the welding exhaust gas recovery pipeline of this application has the beneficial effects of absorbing welding exhaust gas and filtering it. Attached Figure Description

[0011] Figure 1 A perspective view of the utility model;

[0012] Figure 2 This is a top view of the utility model.

[0013] Figure 3 for Figure 2 Sectional view at point AA along the middle;

[0014] Figure 4 This is a schematic diagram of a three-way connecting pipe structure;

[0015] Figure 5 for Figure 2 A magnified view of a section at point B in the middle;

[0016] Figure 6 for Figure 3 A magnified view of a section at point C.

[0017] Attached reference numerals: 1. Factory ceiling; 2. Supporting structure; 3. Recycling pipe; 301. One-way connecting pipe; 302. Two-way connecting pipe; 303. Three-way connecting pipe; 304. Suction hood; 305. Transition pipe; 306. Fan; 4. Purification mechanism; 5. Connecting pipe one; 6. Activated carbon filter; 401. Heating copper pipe; 402. Heater; 403. Insulation layer; 404. Insulation pipe; 405. Pipe; 406. Chimney; 407. Connecting pipe two; 7. Cooling fan; 8. Signal receiver; 9. Temperature detection module; 10. Cover plate; 11. Motor. Detailed Implementation

[0018] The following description is merely a preferred embodiment of this utility model, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of this utility model should be considered within the protection scope of this utility model. It should also be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

[0019] like Figures 1 to 6 As shown, a welding exhaust gas recovery pipeline includes a factory ceiling 1, and several support structures 2 are installed on the lower surface of the factory ceiling 1. The support structures 2 are used to support the recovery pipeline 3, which is used to recover welding exhaust gas in the factory.

[0020] The recycling pipe 3 includes a single-connection pipe 301, a two-connection pipe 302, a three-connection pipe 303, a suction hood 304, a transition pipe 305, and a fan 306. An opening is formed on the lower surface of the single-connection pipe 301, and the suction hood 304 is positioned directly below the opening and fixedly connected to the lower surface of the single-connection pipe 301. A two-connection pipe 302 is positioned on one side of the single-connection pipe 301, and two connections are respectively provided at both ends of the three-connection pipe 303. There is a two-way connecting pipe 302. One end of the two-way connecting pipe 302 is fixedly connected to the three-way connecting pipe 303, and the other end of the two-way connecting pipe 302 is fixedly connected to the one-way connecting pipe 301. The transition pipe 305 is square on the left and round on the right. The square side of the transition pipe 305 is fixedly connected to the three-way pipe, and the round side of the transition pipe 305 is fixedly connected to the fan 306. A purification mechanism 4 is provided on the rear side of the fan 306. The fan 306 and the purification mechanism 4 are fixedly connected by a connecting pipe.

[0021] Furthermore, an activated carbon filter 6 is installed inside the three-way connecting pipe 303. The activated carbon filter 6 is used to filter some dust in the exhaust gas, playing a preliminary filtration role.

[0022] The purification unit 4 includes a second connecting pipe 407, a heating copper pipe 401, a heater 402, a heat insulation layer 403, a heat insulation pipe 404, a pipe 405, and a chimney 406. One end of the second connecting pipe 407 is fixedly connected to the first connecting pipe 5, and the other end of the second connecting pipe 407 is fixedly connected to the pipe 405. The other end of the pipe 405 is fixedly connected to the chimney 406. A heat insulation layer 403 is installed inside the pipe 405, and a heating copper pipe 401 is installed inside the heat insulation layer 403. A heater 402 is installed on the outside of the pipe 405 and is mounted on the upper surface of the factory ceiling 1. A heat insulation pipe 404 is fixedly connected to the outside of the pipe 405. Both ends of the heating copper pipe 401 extend from the heat insulation layer 403 and the inside of the pipe into the heat insulation pipe 404, and both ends of the heating copper pipe 401 are fixedly connected to the heater 402. Heater 402 heats copper pipe 401 to the required temperature, keeping the insulation layer 403 at a high temperature. Insulation layer 403 retains most of the heat, keeping the outside temperature of pipe 405 at a safe level. However, when the filtered exhaust gas passes through this high-temperature pipe 405, harmful substances in the exhaust gas are directly decomposed at high temperature and finally discharged through chimney 406 by fan 306. The function of insulation pipe 404 is to prevent workers from accidentally touching the heating copper pipe 401 and getting burned. Connecting pipe 407 is a pipe compensator, which can compensate for the thermal expansion and contraction of pipe 405 caused by temperature changes, absorb the deformation of pipe 405 caused by long-term high temperature, and reduce the possibility of pipe 405 breaking due to insufficient space after thermal expansion.

[0023] Furthermore, a channel is provided on the pipe 405, and a cooling fan 7 is installed in the channel. A cover plate 10 is provided at the top of the channel, and one end of the cover plate 10 is hinged to the channel. A motor 11 is provided on one side of the channel. The output shaft of the motor 11 is fixedly connected to the cover plate 10, and the center of the output shaft of the motor 11 is concentric with the center of the hinge between the cover plate 10 and the channel. The motor 11 is installed on the channel. A signal receiver 8 is installed on the motor 11 and the cooling fan 7 respectively. A temperature detection module 9 is installed in the insulation layer 403. When the temperature in the insulation layer 403 exceeds a certain level, the temperature detector will send a signal. After receiving the signal, the signal receivers 8 on the motor 11 and the cooling fan 7 will start the motor 11 and the cooling fan 7. The motor 11 starts to open the cover plate 10, and the cooling fan 7 exhausts air to reduce the temperature in the insulation layer 403 to a reasonable range.

[0024] Working principle of the utility model: The fan 306 draws air into the pipe 405. Welding exhaust gas and dust in the factory enter the pipe 405 through the suction hood 304. Under the action of the fan 306, the exhaust gas and dust pass through the first connecting pipe 301, the second connecting pipe 302, and the third connecting pipe 303 in sequence. When passing through the third connecting pipe 303, the activated carbon adsorption mesh in the third connecting pipe 303 can perform preliminary filtration of dust and exhaust gas. Then, the fan 306 sends it into the purification mechanism 4 for further purification before it is discharged. This not only absorbs welding exhaust gas, greatly reducing the concentration of exhaust gas in the factory, but also filters and discharges welding exhaust gas, protecting the environment.

Claims

1. A welding waste gas recovery pipeline, comprising a factory ceiling (1), wherein a plurality of support structures (2) are fixedly connected to the lower surface of the factory ceiling (1), and a recovery pipeline (3) is installed on the support structures (2), characterized in that, The recycling pipe (3) includes a one-way connecting pipe (301), a two-way connecting pipe (302), a three-way connecting pipe (303), an air suction hood (304), a transition pipe (305), and a fan (306). The lower surface of the one-way connecting pipe (301) has an opening, and the air suction hood (304) is located directly below the opening. The air suction hood (304) is connected to the one-way connecting pipe (301). One end of the one-way connecting pipe (301) is connected to the two-way connecting pipe (302). The left and right ends of the three-way connecting pipe (303) are respectively connected to one of the two-way connecting pipes (302). One end of the transition pipe (305) is connected to the three-way pipe, and the other end of the transition pipe (305) is connected to the fan (306). A purification mechanism (4) is located on the rear side of the fan (306). The purification mechanism (4) is connected to the fan (306) through a connecting pipe (5).

2. The welding waste gas recovery pipeline according to claim 1, characterized in that, An activated carbon filter (6) is installed inside the three-way connecting pipe (303).

3. The welding waste gas recovery pipeline according to claim 2, characterized in that, The purification mechanism (4) includes a connecting pipe (407), a heating copper pipe (401), a heater (402), a heat insulation layer (403), a heat insulation pipe (404), a pipe (405), and a chimney (406). The heater (402) is installed on the upper surface of the factory ceiling (1). The heating copper pipe (401) is located inside the heat insulation layer (403) and is spiral-shaped. The heat insulation pipe (404) is fixedly connected to the pipe (405). (401) extends from the heat insulation pipe (404) and the pipe (405) and is fixedly connected to the heater (402). The heat insulation layer (403) is fixedly connected to the pipe (405). One end of the pipe (405) is fixedly connected to the connecting pipe (2) (407). The other end of the pipe (405) is fixedly connected to the chimney (406). The chimney (406) is installed on the ceiling (1) of the factory building. The other end of the connecting pipe (2) (407) is fixedly connected to the connecting pipe (5).

4. The welding waste gas recovery pipeline according to claim 3, characterized in that, The second connecting pipe (407) is a pipe compensator.

5. The welding waste gas recovery pipeline according to claim 4, characterized in that, A channel is fixedly connected to the pipe (405), a cooling fan (7) is installed in the channel, a cover plate (10) is covered at the top of the channel, one end of the cover plate (10) is hinged to the channel, a motor (11) is provided on one side of the channel, the motor (11) is fixedly connected to the channel, and the output shaft of the motor (11) is fixedly connected to the cover plate (10), a signal receiver (8) is installed on the cooling fan (7) and the motor (11), and a temperature detection module (9) is installed in the pipe (405).