Gasket automatic assembling device of reduction gear box

Abstract

The utility model belongs to the field of motor reduction gear boxes, and particularly relates to an automatic washer assembling device of a reduction gear box, which comprises a workbench, a carrier, a washer vibration disc and a feeding mechanism, the feeding mechanism comprises a feeding seat, a feeding plate and a mechanism frame, the feeding seat is fixed on the mechanism frame and is provided with a conveying groove communicated with a feeding track of the washer vibration disc; the feeding plate is arranged on the feeding base in a sliding mode, and a feeding groove is formed in the feeding plate. The feeding air cylinder is arranged on the mechanism frame and used for driving the feeding plate to slide in a reciprocating mode so that the feeding groove can be switched between the material receiving station and the feeding station. A grabbing mechanism is arranged on the workbench and used for grabbing the gaskets in the feeding groove on the feeding station and assembling the gaskets to a rotating shaft of the reduction gear box. According to the feeding mechanism, the groove-to-groove structural design is adopted, and through precise matching of the fixed conveying groove in the feeding base and the movable feeding groove in the feeding plate, stable and precise transfer of the gaskets from the vibration disc to the grabbing station is achieved.

Description

Technical Field

[0001] This utility model belongs to the technical field of motor reduction gearboxes, specifically relating to an automatic assembly device for gaskets in a reduction gearbox. Background Technology

[0002] A reduction gearbox for an electric motor, often simply called a "gearbox" or "reducer," is a precision transmission device connecting the output shaft of the motor (or motor itself) and the working mechanism. It is used to reduce the high-speed rotation of the motor and increase the torque through gear transmission. A miniature geared motor refers to a complete drive device that integrates a miniature motor and a reduction gearbox. It is a power source with low-speed, high-torque output characteristics.

[0003] Most existing gearboxes used for motors are assembled manually. When assembling the washers of the gearbox, the washers need to be installed on the shaft of the gearbox. Because the washers are small and thin, it is difficult for people to grasp them by hand, resulting in low assembly efficiency. This leads to a long assembly cycle and high cost for the gearbox, which greatly affects the production efficiency of the gearbox. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings and deficiencies of the existing technology and to provide an automatic assembly device for gaskets of a reduction gearbox with high assembly efficiency.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An automatic assembly device for washers of a reduction gearbox includes a worktable, a carrier for placing the reduction gearbox on a turntable on the worktable, a washer vibrating plate on the worktable, and a feeding mechanism on the worktable. The feeding mechanism includes a feeding seat, a feeding plate, a feeding cylinder, and a frame on the worktable. The feeding seat is fixed to the frame and has a conveying groove communicating with the feeding track of the washer vibrating plate. The feeding plate is slidably disposed on the feeding seat and has a feeding groove. The feeding cylinder is disposed on the frame and is used to drive the feeding plate to slide back and forth, so that the feeding groove switches between a receiving station and a loading station. A gripping mechanism is provided on the worktable, which is used to grip the washer in the feeding groove at the loading station and assemble it onto the rotating shaft of the reduction gearbox.

[0006] In some embodiments, the feeding seat is provided with a sliding groove, the feeding plate is slidably disposed in the sliding groove, and one end of the feeding plate extends outside the feeding seat and is connected to the drive block, the drive block being throttle connected to the piston rod of the feeding cylinder.

[0007] In some embodiments, the drive block is provided with a T-shaped slot, and one end of the feed plate has a T-shaped protrusion that engages in the slot.

[0008] In some embodiments, the feeding track includes a support frame disposed on a workbench, a track body disposed on the support frame, and a track cover plate disposed on the track body, wherein a feeding guide channel is formed between the track body and the track cover plate, connecting the washer vibrating plate and the conveying trough.

[0009] In some embodiments, the gripping mechanism includes a material-grabbing block slidably disposed on the mechanism frame and a vacuum nozzle fixedly disposed on the material-grabbing block. The vacuum nozzle is fixed on the material-grabbing block and has a plurality of suction holes arranged in a ring array at its end for adsorption and engagement with the surface of the gasket. A pneumatic drive mechanism is disposed on the mechanism frame, and the pneumatic drive mechanism drives the vacuum nozzle to perform the action of adsorbing and releasing the gasket through the material-grabbing block.

[0010] In some embodiments, the pneumatic drive mechanism includes a guide rail plate fixed to the mechanism frame, a transverse slide plate that can be slidably disposed on the guide rail plate, and a longitudinal slide plate that can be slidably disposed on the transverse slide plate. The material picking block is linkedly disposed on the longitudinal slide plate. A first cylinder is provided on the guide rail plate for driving the transverse slide plate to reciprocate on the guide rail plate, and a second cylinder is provided on the transverse slide plate for driving the longitudinal slide plate to reciprocate on the transverse slide plate.

[0011] In some embodiments, a gasket detection mechanism is further included on a workbench. The gasket detection mechanism includes a support plate on the workbench, a detection support block slidably mounted on the support plate, and two detection probes mounted on the detection support block. The support plate is provided with a detection cylinder for driving the detection support block to slide back and forth on the support plate. The two detection probes move with the detection support block and abut against the gasket.

[0012] In some embodiments, the detection support block is provided with a clearance hole through which the shaft of the reduction gearbox can pass, and the two detection probes are spaced apart on one side of the clearance hole.

[0013] In some embodiments, the carrier includes a carrier seat disposed on a turntable and a carrier cover detachably connected to the carrier seat, wherein a positioning space for placing a reduction gearbox is formed between the carrier cover and the carrier seat.

[0014] In some embodiments, a positioning protrusion is provided on one side of the vehicle cover, and a guide groove is provided on the vehicle seat to cooperate with the positioning protrusion. The positioning protrusion is inserted into the guide groove, and a bolt is provided on the vehicle cover. The bolt passes through the vehicle cover and is threaded onto the vehicle seat.

[0015] The beneficial effects of this utility model are as follows: The feeding mechanism of this automatic washer assembly device adopts a slot-to-slot structure design. Through the precise cooperation between the fixed conveying slot on the feeding seat and the movable feeding slot on the feeding plate, the washer is smoothly and accurately transferred from the vibratory feeder to the gripping station. The washer vibratory feeder provides a continuous supply of washers, forming a continuous automated production line with the feeding mechanism and gripping mechanism, eliminating the intermittent and interrupted operation in manual operation, and effectively improving the assembly efficiency of the reduction gearbox. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, obtaining other drawings based on these drawings without creative effort still falls within the scope of this utility model.

[0017] Figure 1 This is a perspective view of an embodiment of the present utility model;

[0018] Figure 2 This is a perspective view of the feeding mechanism according to an embodiment of the present utility model;

[0019] Figure 3 This is a perspective view of the gasket testing mechanism according to an embodiment of the present utility model;

[0020] Figure 4 This is a perspective view of the carrier base according to an embodiment of the present utility model;

[0021] Figure 5 This is a perspective view of the vacuum nozzle of an embodiment of the present invention. Detailed Implementation

[0022] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0024] The directional and positional terms used in this utility model, such as up, down, front, back, left, right, inside, outside, top, bottom, side, etc., are only for reference to the accompanying drawings. Therefore, the directional and positional terms used are for the purpose of explaining and understanding this utility model, and not for limiting the scope of protection of this utility model.

[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments:

[0026] like Figure 1-5 As shown, an automatic assembly device for washers of a reduction gearbox includes a worktable 1, a carrier 2 mounted on a turntable 11 on the worktable 1 for placing the reduction gearbox, a washer vibratory feeder 12 mounted on the worktable 1, and a feeding mechanism 3 mounted on the worktable 1. The feeding mechanism 3 includes a feeding seat 31, a feeding plate 32, a feeding cylinder 33, and a frame 34 mounted on the worktable 1. The feeding seat 31 is fixed to the frame 34 and is provided with a feeding mechanism that connects to the washer vibratory feeder 12. The material track 13 is connected to the conveying trough 311; the feeding plate 32 is slidably disposed on the feeding seat 31, and the feeding plate 32 is provided with a feeding groove 321; the feeding cylinder 33 is disposed on the mechanism frame 34 and is used to drive the feeding plate 32 to reciprocate, so that the feeding groove 321 switches between the receiving station and the loading station; the worktable 1 is provided with a gripping mechanism 4, which is used to grip the washer in the feeding groove 321 at the loading station and assemble it onto the rotating shaft of the reduction gearbox. The feeding seat 31 is provided with a sliding groove 312, the feeding plate 32 is slidably disposed in the sliding groove 312, and one end of the feeding plate 32 extends outside the feeding seat 31 and is connected to the drive block 35, which is drively connected to the piston rod of the feeding cylinder 33. The feeding plate is slidably disposed in the sliding groove of the feeding seat, thereby improving the working reliability of the feeding plate. The drive block 35 is provided with a T-shaped slot 351, and one end of the feed plate 32 has a T-shaped protrusion 322 that engages in the slot 351. The drive block and the feed plate are assembled by a snap-fit ​​method, which helps to improve the assembly efficiency of the feeding mechanism.

[0027] like Figure 1 and 2 As shown, the feeding track 13 includes a support frame 131 mounted on the workbench 1, a track body 132 mounted on the support frame 131, and a track cover plate 133 mounted on the track body 132. A feeding guide channel 130 is formed between the track body 132 and the track cover plate 133, connecting the washer vibrating plate 12 and the conveying trough 311. The feeding track can reliably and orderly convey the washers in the washer vibrating plate to the conveying trough of the feeding seat, thereby improving the reliability of the feeding operation.

[0028] like Figure 1As shown, the gripping mechanism 4 includes a material-grabbing block 41 slidably mounted on the mechanism frame 34 and a vacuum nozzle 42 fixedly mounted on the material-grabbing block 41. The vacuum nozzle 42 is fixed on the material-grabbing block 41 and has multiple suction holes 421 arranged in a ring array at its end for adsorption and engagement with the surface of the gasket. A pneumatic drive mechanism 43 is provided on the mechanism frame 34. The pneumatic drive mechanism 43 drives the vacuum nozzle 42 through the material-grabbing block 41 to perform the action of adsorbing and releasing the gasket. The pneumatic drive mechanism 43 includes a guide rail plate 431 fixed to the frame 34, a transverse slide plate 432 slidably mounted on the guide rail plate 431, and a longitudinal slide plate 433 slidably mounted on the transverse slide plate 432. A material-taking block 41 is linked to the longitudinal slide plate 433. A first cylinder 434 is mounted on the guide rail plate 431 to drive the transverse slide plate 432 to reciprocate on the guide rail plate 431. A second cylinder 435 is mounted on the transverse slide plate 432 to drive the longitudinal slide plate 433 to reciprocate on the transverse slide plate 432. Using a dual-cylinder drive, the pneumatic drive mechanism can drive a vacuum nozzle to adsorb and release gaskets, thereby improving the assembly efficiency of the gaskets. Furthermore, the vacuum nozzle uses a vacuum adsorption method, and multiple suction holes arranged in a ring array at its end ensure the stability of the adsorption.

[0029] like Figure 1 and 3 As shown, the system also includes a washer inspection mechanism 5 mounted on the workbench 1. The washer inspection mechanism 5 includes a support plate 51 mounted on the workbench 1, an inspection support block 52 slidably mounted on the support plate 51, and two inspection probes 53 mounted on the inspection support block 52. A inspection cylinder 54 is mounted on the support plate 51 to drive the inspection support block 52 to reciprocate on the support plate 51. The two inspection probes 53 move with the inspection support block 52 and abut against the washer. The inspection support block 52 has a clearance hole 521 through which the shaft of the reduction gearbox can pass. The two inspection probes 53 are spaced apart on one side of the clearance hole 521. The inspection cylinder pushes the inspection support block forward, causing the two inspection probes on the inspection support block to extend forward and abut against the washer located in the reduction gearbox. The contact between the inspection probes and the washer completes the inspection of the washer, preventing any washer from being missed.

[0030] like Figure 3 and 4As shown, the carrier 2 includes a carrier base 21 mounted on a turntable 11 and a carrier cover 22 detachably connected to the carrier base 21. A positioning space for placing a reduction gearbox is formed between the carrier cover 22 and the carrier base 21. A positioning protrusion 221 is provided on one side of the carrier cover 22, and a guide groove 211 is provided on the carrier base 21 to cooperate with the positioning protrusion 221. The positioning protrusion 221 passes through the guide groove 211. A bolt 23 is provided on the carrier cover 22, passing through the carrier cover 22 and threadedly connected to the carrier base 21. The carrier cover and carrier base are assembled by a snap-fit ​​method, and the carrier cover and carrier base are connected by bolts, which helps improve the assembly efficiency of the carrier and ensures that the carrier can reliably carry the reduction gearbox.

[0031] The automatic washer assembly device employs a slot-to-slot feeding mechanism. Through the precise coordination of the fixed conveying slot on the feeding seat and the movable feeding slot on the feeding plate, the washer is smoothly and accurately transferred from the vibratory feeder to the gripping station. The washer vibratory feeder provides a continuous supply of washers, forming a continuous automated production line with the feeding and gripping mechanisms. This eliminates intermittent and interrupted operations, effectively improving the assembly efficiency of the reduction gearbox.

[0032] The above description is only one embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model; the scope of protection of the present utility model is defined by the claims in the claims, and all equivalent changes and modifications made in accordance with the utility model are within the scope of protection of the present utility model patent.

Claims

1. A washer auto-assembly device for a reduction gear box, characterized by: The device comprises a workbench, a carrier arranged on a rotating disc of the workbench and used for placing a reduction gear box, a washer vibration disc arranged on the workbench, a feeding mechanism arranged on the workbench, the feeding mechanism comprising a feeding seat, a feeding plate, a feeding cylinder and a mechanism frame arranged on the workbench, the feeding seat being fixed to the mechanism frame and provided with a conveying groove in communication with a feeding track of the washer vibration disc, the feeding plate being slidingly arranged on the feeding seat, the feeding plate being provided with a feeding groove, the feeding cylinder being arranged on the mechanism frame and used for driving the feeding plate to reciprocatingly slide so as to switch the feeding groove between a receiving position and a feeding position, and a grabbing mechanism arranged on the workbench and used for grabbing the washer in the feeding groove at the feeding position and assembling the washer on a rotating shaft of the reduction gear box.

2. The automatic grommet assembly apparatus for a reduction gear case of claim 1, wherein: The feeding seat is provided with a sliding groove, the feeding plate is slidingly arranged in the sliding groove, and one end of the feeding plate extends outside the feeding seat and is connected to a driving block, and the driving block is in transmission connection with a piston rod of the feeding cylinder.

3. The automatic grommet assembly apparatus for a reduction gear case of claim 2, wherein: The driving block is provided with a T-shaped clamping groove, and one end of the feeding plate is provided with a T-shaped protrusion clamped in the clamping groove.

4. The automatic grommet assembly apparatus for a reduction gear case of claim 1, wherein: The feeding track comprises a support frame arranged on the workbench, a track body arranged on the support frame, and a track cover plate arranged on the track body, and a feeding guide channel is formed between the track body and the track cover plate and in communication with the washer vibration disc and the conveying groove.

5. The automatic grommet assembly apparatus for a reduction gear case of claim 1, wherein: The grabbing mechanism comprises a material taking block slidingly arranged on the mechanism frame and a vacuum suction nozzle fixedly arranged on the material taking block, the vacuum suction nozzle is fixed to the material taking block and provided with a plurality of material suction holes arranged in an annular array at an end thereof and used for adsorbing the washer, and a pneumatic driving mechanism is arranged on the mechanism frame and used for driving the vacuum suction nozzle to perform the actions of adsorbing and releasing the washer through the material taking block.

6. The automatic grommet assembly apparatus for a reduction gear case of claim 5, wherein: The pneumatic driving mechanism comprises a guide rail plate fixed to the mechanism frame, a transverse sliding plate slidingly arranged on the guide rail plate in a transverse direction, and a longitudinal sliding plate slidingly arranged on the transverse sliding plate in a longitudinal direction, the material taking block is connected to the longitudinal sliding plate, the guide rail plate is provided with a first cylinder used for driving the transverse sliding plate to reciprocatingly slide on the guide rail plate, and the transverse sliding plate is provided with a second cylinder used for driving the longitudinal sliding plate to reciprocatingly slide on the transverse sliding plate.

7. The automatic grommet assembly apparatus for a reduction gear case of claim 1, wherein: The device further comprises a washer detection mechanism arranged on the workbench, the washer detection mechanism comprising a support plate arranged on the workbench, a detection support block slidingly arranged on the support plate, and two detection probes arranged on the detection support block, the support plate is provided with a detection cylinder used for driving the detection support block to reciprocatingly slide on the support plate, and the two detection probes move with the detection support block and abut against the washer.

8. The automatic grommet assembly apparatus for a reduction gear case of claim 7, wherein: The detection support block is provided with a gap hole through which the rotating shaft of the reduction gear box passes, and the two detection probes are arranged on one side of the gap hole.

9. The automatic gasket assembling device of a reduction gear case according to claim 1, characterized in that: The carrier comprises a carrier seat arranged on the rotating disc and a carrier gland detachably connected to the carrier seat, and a positioning space for placing the reduction gear box is formed between the carrier gland and the carrier seat.

10. The automatic grommet assembly apparatus for a reduction gear case of claim 9, wherein: The carrier gland is provided with a positioning convex strip on one side, the carrier seat is provided with a guide groove matched with the positioning convex strip, the positioning convex strip is inserted into the guide groove, and the carrier gland is provided with a bolt which is screwed on the carrier seat through the carrier gland.

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