Balancing weight filling device

By designing a counterweight filling device with a conveyor belt, filling mechanism, and pushing mechanism, the problem of low concrete filling efficiency in the existing technology has been solved, and an automated and efficient concrete filling process has been realized.

CN223918276UActive Publication Date: 2026-02-17QINGDAO XINYUBAO MASCH MFG CO LTD
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Patent Information

Application Number
CN202520119646.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-02-17
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing counterweight filling devices are inefficient when using concrete filling, resulting in low processing efficiency.

Method used

A counterweight filling device was designed, comprising a first conveyor belt, a filling mechanism, and a pushing mechanism. The mold is transported by the conveyor belt, centered by the telescopic device, filled with concrete by the solenoid valve, and the excess concrete is scraped off by the pushing mechanism, thus achieving automated filling.

Benefits of technology

It improves the automation and efficiency of counterweight block filling, and achieves uniform filling and efficient concrete use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223918276U_ABST
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Abstract

The utility model discloses a balancing weight filling device which comprises a first supporting frame, a first conveying belt is movably installed on the first supporting frame, the first conveying belt is used for conveying balancing weight molds, a centering assembly is arranged on the left side of the upper end of the first conveying belt, and a filling mechanism is arranged in the middle of the upper end of the first conveying belt. And a second supporting frame is fixedly mounted on the right side of the first supporting frame. Balancing weight molds are sequentially conveyed through the first conveying belt, the first telescopic device is started to push the push plate to move to center the balancing weight molds, then the electromagnetic valve is started below the first portal frame to fill concrete into the balancing weight molds, and the second motor is started to move the charging barrel front and back, so that filling is more uniform; and then the concrete is moved to the two sets of second conveying belts, a second telescopic device is started to press a scraper downwards, so that the scraper can push out the higher part of the concrete, redundant concrete can fall into a material collecting box, automatic filling is achieved, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of counterweight filling technology, and in particular to a counterweight filling device. Background Technology

[0002] Existing counterweight filling devices generally use concrete for filling. Because concrete has low production costs and is relatively easy to produce, it is the most common material used for filling counterweights.

[0003] Currently, counterweight blocks are made by pouring cement into molds one by one during casting and filling, which results in low processing efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects in the prior art, the present invention provides a counterweight filling device.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a counterweight filling device, including a first support frame, a first conveyor belt movably installed on the first support frame, the first conveyor belt being used to transport the counterweight mold, a centering component being provided on the upper left side of the first conveyor belt, a filling mechanism being provided in the upper middle part of the first conveyor belt, a second support frame being fixedly installed on the right side of the first support frame, a conveying component being provided between the second support frames, and a pushing mechanism being provided at the upper end of the second support frame.

[0006] Furthermore, several sets of first rotating shafts are movably installed between the first support frames, first mounting rollers are fixedly installed on the first rotating shafts, and a first conveyor belt is tensioned between the first mounting rollers.

[0007] Furthermore, a first motor is fixedly installed on the front side of the first support frame, and one set of first rotating shafts is fixedly connected to the power output shaft of the first motor.

[0008] Furthermore, the centering component includes a mounting frame, with one set of mounting frames fixedly installed on each of the front and rear sides of the first support frame. A first telescopic device is fixedly installed on the upper end of the mounting frame, and a push plate is fixedly installed on the telescopic end of the first telescopic device. The push plate is located at the upper end of the first conveyor belt.

[0009] Furthermore, the filling mechanism includes a first gantry frame, which is fixedly installed on the upper end of the first support frame. A slider is slidably installed on the lower end of the first gantry frame, and a material cylinder is fixedly installed on the left side of the slider. A filling port is provided at the lower end of the material cylinder, and a solenoid valve is provided on the filling port.

[0010] Furthermore, a motor mounting plate is fixedly installed on the front side of the first gantry frame, a second motor is fixedly installed on the upper end of the motor mounting plate, a lead screw is fixedly connected to the power output shaft of the second motor, the lead screw is movably installed on the lower end of the first gantry frame, and a slider is movably installed on the lead screw.

[0011] Furthermore, a set of fixing frames is fixedly installed on each of the front and rear sides of the first support frame, and a first gantry frame is fixedly installed on the upper end of the fixing frames.

[0012] Furthermore, the conveying assembly includes a second rotating shaft, two sets of which are movably mounted on the inner side of the second support frame. A third motor is fixedly mounted on the front side of the second support frame. The power output shaft of the third motor is fixedly connected to the second rotating shaft. Two sets of second mounting rollers are fixedly mounted on each set of the second rotating shaft. A second conveyor belt is tensioned between every two sets of the second mounting rollers on the left and right sides. A material stop is provided on the outer side of the second conveyor belt.

[0013] Furthermore, the pushing mechanism includes a second gantry frame, which is fixedly installed on the upper end of the second support frame. Several sets of second telescopic devices are fixedly installed on the lower end of the second gantry frame, and scrapers are fixedly installed on the telescopic ends of the second telescopic devices.

[0014] Furthermore, the lower ends of the two sets of second conveyor belts are provided with collection boxes, which are set on the ground.

[0015] The beneficial effects of this utility model are as follows: the counterweight mold is transported sequentially by the first conveyor belt, the counterweight mold is centered by activating the first telescopic device to push the push plate, and then the counterweight mold is filled with concrete by activating the solenoid valve under the first gantry frame. The material cylinder is moved back and forth by activating the second motor to make the filling more uniform. Then it is moved to the two sets of second conveyor belts, and the scraper is pressed down by activating the second telescopic device so that the scraper can push out the concrete that is higher than the material. The excess concrete will fall into the collection box, realizing automated filling and improving work efficiency. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a top view of the present invention;

[0018] Figure 2 This is a side view of the present invention;

[0019] Figure 3 This is a partial sectional view of the side of this utility model;

[0020] Figure 4 This is a cross-sectional view of the feeding mechanism of this utility model.

[0021] In the diagram: 1. First support frame, 2. First motor, 3. First rotating shaft, 4. First mounting roller, 5. First conveyor belt, 6. Mounting frame, 7. First telescopic device, 8. Push plate, 9. Counterweight mold, 10. First gantry frame, 11. Fixed frame, 12. Motor mounting plate, 13. Second motor, 14. Lead screw, 15. Slider, 16. Material cylinder, 17. Filling port, 18. Solenoid valve, 19. Second support frame, 20. Third motor, 21. Second rotating shaft, 22. Second mounting roller, 23. Second conveyor belt, 24. Material stop, 25. Second gantry frame, 26. Second telescopic device, 27. Scraper, 28. Collection box. Detailed Implementation

[0022] To more clearly illustrate the technical solution of this utility model, the following description is made in conjunction with the accompanying drawings. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be obtained based on these drawings and embodiments without creative effort, and all of them fall within the protection scope of this utility model.

[0023] like Figures 1 to 3 As shown, this utility model includes a first support frame 1, a first conveyor belt 5 movably mounted on the first support frame 1, several sets of first rotating shafts 3 movably mounted between the first support frames 1 via bearings, first mounting rollers 4 fixedly mounted on the first rotating shafts 3, the first conveyor belt 5 tensioned between the first mounting rollers 4, a first motor 2 fixedly mounted on the front side of the first support frame 1 via bolts, one set of first rotating shafts 3 fixedly connected to the power output shaft of the first motor 2, and a counterweight mold 9 being transported on the first conveyor belt 5.

[0024] like Figure 1 and Figure 2 As shown, a centering component is provided on the upper left side of the first conveyor belt 5. The centering component includes a mounting frame 6. A set of mounting frames 6 is welded and installed on each of the front and rear sides of the first support frame 1. A first telescopic device 7 is fixedly installed on the upper end of the mounting frame 6 by bolts. A push plate 8 is fixedly installed on the telescopic end of the first telescopic device 7. The push plate 8 is located at the upper end of the first conveyor belt 5.

[0025] like Figures 1 to 3As shown, a filling mechanism is provided at the upper middle part of the first conveyor belt 5. The filling mechanism includes a first gantry frame 10. A set of fixed frames 11 are welded and installed on the front and rear sides of the first support frame 1. The upper end of the fixed frame 11 is fixedly installed on the first gantry frame 10 by bolts. A motor mounting plate 12 is fixedly installed on the front side of the first gantry frame 10. A second motor 13 is fixedly installed on the upper end of the motor mounting plate 12. A lead screw 14 is fixedly connected to the power output shaft of the second motor 13. The lead screw 14 is movably installed on the lower end of the first gantry frame 10. A slider 15 is movably installed on the lead screw 14. The slider 15 is slidably installed on the lower end of the first gantry frame 10. A material cylinder 16 is fixedly installed on the left side of the slider 15. A filling port 17 is provided at the lower end of the material cylinder 16. A solenoid valve 18 is provided on the filling port 17.

[0026] like Figure 1 and Figure 4 As shown, a second support frame 19 is fixedly installed on the right side of the first support frame 1. A conveying assembly is provided between the second support frames 19. The conveying assembly includes a second rotating shaft 21. Two sets of the second rotating shaft 21 are movably installed on the inner side of the second support frame 19. A third motor 20 is fixedly installed on the front side of the second support frame 19. The power output shaft of the third motor 20 is fixedly connected to the second rotating shaft 21. Two sets of second mounting rollers 22 are fixedly installed on each set of the second rotating shaft 21. A second conveyor belt 23 is tensioned between every two sets of the second mounting rollers 22 on the left and right. A baffle part 24 is provided on the outer side of the second conveyor belt 23.

[0027] like Figure 1 and Figure 4 As shown, a pushing mechanism is provided at the upper end of the second support frame 19. The pushing mechanism includes a second gantry frame 25, which is fixedly installed at the upper end of the second support frame 19. Several sets of second telescopic devices 26 are fixedly installed at the lower end of the second gantry frame 25. Scrapers 27 are fixedly installed at the telescopic ends of the second telescopic devices 26. A collection box 28 is provided at the lower end of the two sets of second conveyor belts 23. The collection box 28 is set on the ground.

[0028] In use, this utility model transports the counterweight mold 9 sequentially via the first conveyor belt 5. The first telescopic device 7 is activated to move the push plate 8, aligning the counterweight mold 9. Then, the first gantry 10 activates the solenoid valve 18 to fill the counterweight mold 9 with concrete. The second motor 13 moves the material cylinder 16 back and forth to ensure more even filling. The material cylinder then moves onto two sets of second conveyor belts 23. The second telescopic device 26 is activated to press down the scraper 27, allowing it to push out any excess concrete. The excess concrete falls into the collection box 28, achieving automated filling and improving work efficiency.

[0029] The above embodiments are merely exemplary embodiments of the present utility model and are not intended to limit the present utility model. The scope of protection of the present utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present utility model.

Claims

1. A counterweight filling device, comprising a first support frame (1), characterized in that: A first conveyor belt (5) is movably mounted on the first support frame (1). The first conveyor belt (5) is used to transport the counterweight mold (9). A centering component is provided on the upper left side of the first conveyor belt (5). A filling mechanism is provided in the upper middle part of the first conveyor belt (5). A second support frame (19) is fixedly mounted on the right side of the first support frame (1). A conveying component is provided between the second support frames (19). A pushing mechanism is provided at the upper end of the second support frame (19).

2. The counterweight filling device according to claim 1, characterized in that, Several sets of first rotating shafts (3) are movably installed between the first support frame (1), and first mounting rollers (4) are fixedly installed on the first rotating shafts (3). A first conveyor belt (5) is tensioned between the first mounting rollers (4).

3. The counterweight filling device according to claim 2, characterized in that, The first motor (2) is fixedly installed on the front side of the first support frame (1), and one set of first rotating shafts (3) is fixedly connected to the power output shaft of the first motor (2).

4. The counterweight filling device according to claim 1, characterized in that, The centering component includes a mounting frame (6), one set of which is fixedly installed on each of the front and rear sides of the first support frame (1). A first telescopic device (7) is fixedly installed on the upper end of the mounting frame (6), and a push plate (8) is fixedly installed on the telescopic end of the first telescopic device (7). The push plate (8) is located at the upper end of the first conveyor belt (5).

5. The counterweight filling device according to claim 1, characterized in that, The filling mechanism includes a first gantry (10), which is fixedly installed on the upper end of the first support frame (1). A slider (15) is slidably installed on the lower end of the first gantry (10). A material cylinder (16) is fixedly installed on the left side of the slider (15). A filling port (17) is provided at the lower end of the material cylinder (16). A solenoid valve (18) is provided on the filling port (17).

6. The counterweight filling device according to claim 5, characterized in that, A motor mounting plate (12) is fixedly installed on the front side of the first gantry frame (10). A second motor (13) is fixedly installed on the upper end of the motor mounting plate (12). A lead screw (14) is fixedly connected to the power output shaft of the second motor (13). The lead screw (14) is movably installed on the lower end of the first gantry frame (10). A slider (15) is movably installed on the lead screw (14).

7. A counterweight filling device according to claim 6, characterized in that, A set of fixing frames (11) is fixedly installed on each of the front and rear sides of the first support frame (1), and a first gantry frame (10) is fixedly installed on the upper end of the fixing frame (11).

8. The counterweight filling device according to claim 1, characterized in that, The conveying assembly includes a second rotating shaft (21), two sets of the second rotating shaft (21) are movably installed on the inner side of the second support frame (19), a third motor (20) is fixedly installed on the front side of the second support frame (19), the power output shaft of the third motor (20) is fixedly connected to the second rotating shaft (21), two sets of second mounting rollers (22) are fixedly installed on each set of the second rotating shaft (21), and a second conveyor belt (23) is tensioned between every two sets of the second mounting rollers (22) on the left and right, and a baffle part (24) is provided on the outer side of the second conveyor belt (23).

9. A counterweight filling device according to claim 8, characterized in that, The pushing mechanism includes a second gantry (25), which is fixedly installed on the upper end of the second support frame (19). Several sets of second telescopic devices (26) are fixedly installed on the lower end of the second gantry (25), and scrapers (27) are fixedly installed on the telescopic ends of the second telescopic devices (26).

10. A counterweight filling device according to claim 9, characterized in that, The lower ends of the two sets of second conveyor belts (23) are provided with collection boxes (28), which are set on the ground.