Batching device for hollow brick processing
By designing a tumbling and frying mechanism, the combined tumbling and frying rings and horizontal rings solve the problem of uneven material mixing in hollow brick production, achieving a more efficient mixing effect and improving the quality and color uniformity of the brick material.
Patent Information
- Application Number
- CN202520356141.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the existing hollow brick production process, it is difficult for the materials to be fully mixed, resulting in low mixing efficiency and affecting the quality and color uniformity of the bricks.
The material is fully turned over and mixed by a tumbling and frying mechanism, which includes a vertically set tumbling and frying ring and a horizontal ring. The tumbling posture of the vertical ring and the horizontal ring are combined to form a three-dimensional tumbling structure. The frying plate on the tumbling and frying ring realizes the full turning and mixing of the material.
It improves the efficiency and effectiveness of mixing, ensures uniform mixing of materials, and enhances the quality and color uniformity of hollow bricks.
Smart Images

Figure CN223918309U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to hollow brick processing technical field especially relates to a hollow brick processing batching device. BACKGROUND
[0002] Hollow brick is a kind of brick body and is provided with hole groove structure, it is used as non-bearing structure in building structure, such as non-bearing wall in building structure.Hollow brick is light in texture, excellent in performance, such as pressure resistance, so it is widely used in industry.
[0003] The production process of hollow brick needs to prebatching mixing various auxiliary materials, main material (powder) for producing hollow brick, then gets finished product after subsequent molding and heat treatment.
[0004] Therefore, the uniformity of batching is one of the key factors to determine the quality of hollow brick.In particular, in the mixing process of the prior art, various auxiliary materials, main materials (such as cement, sand and stone powder) for producing hollow brick are added into the mixing cylinder, and the contents of different materials are different, because the density and content of powder are significantly different (such as less iron content), so it is difficult to mix the materials fully in the mixing process, in order to improve the mixing effect, the prior art adopts the way of increasing mixing time and reducing mixing amount to ensure that the stirring mixing is uniform, and the quality and color uniformity of the subsequent fired brick are high.
[0005] Therefore, the current batching method is obviously low in batching efficiency due to the above-mentioned significant drawbacks.
[0006] Therefore, it is crucial to design a mixing device with sufficient mixing and obvious mixing effect for improving the batching and mixing efficiency and effect in the production process of hollow brick. UTILITY MODEL CONTENTS
[0007] Based on the above background, the purpose of the utility model is to provide a hollow brick processing batching device.
[0008] To achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A hollow brick processing batching device, comprising a batching cylinder, a tumbling mechanism is connected to the inside of the batching cylinder, the tumbling mechanism comprises a vertically arranged tumbling ring, a first tumbling structure is fixedly connected to the tumbling ring, the first tumbling structure comprises a horizontal ring arranged vertically to the tumbling ring, a second tumbling structure is fixedly connected to the inner side wall of the tumbling ring, the second tumbling structure comprises a vertical ring arranged vertically to the tumbling ring; The vertical ring and the horizontal ring are arranged vertically; A plurality of frying plate structures are fixedly connected to the inner side walls of the vertical ring and the horizontal ring respectively;
[0010] The rolling and frying mechanism further comprises a driving structure for driving the rolling and frying ring to rotate.
[0011] Preferably, a hopper is fixedly connected to the top of the ingredient cylinder.
[0012] The bottom of the ingredient cylinder is integrally formed with a conical cylinder bottom, and a discharging port is formed in the conical cylinder bottom.
[0013] Preferably, the bottom of the rolling and frying ring is supported by a supporting roller structure, and the supporting roller structure is fixedly connected to the bottom of the ingredient cylinder.
[0014] Preferably, the supporting roller structure comprises rollers supported on both sides of the bottom of the rolling and frying ring, and the rollers are rotatably connected to a wheel frame; the bottom of the wheel frame is fixedly connected to a supporting seat, and both ends of the supporting seat are fixedly connected to the inner side walls of the ingredient cylinder.
[0015] Preferably, the horizontal ring comprises a first half ring body and a second half ring body, and both ends of the first half ring body and the second half ring body are welded to the side walls of the vertical ring.
[0016] Preferably, the frying plate structure comprises mounting columns fixedly connected to the inner side walls of the corresponding horizontal ring and vertical ring, both ends of the mounting columns are fixedly connected to fixed screws, a U-shaped seat is mounted between the fixed screws, and a frying plate is fixedly connected to the U-shaped seat.
[0017] Preferably, the frying plate is triangular.
[0018] Preferably, the fixed screws penetrate the U-shaped seat, and a fastening nut for positioning and extruding the U-shaped seat is threadedly connected to the fixed screws.
[0019] Preferably, the driving structure comprises rotating shafts fixedly connected to the first half ring body and the second half ring body, respectively.
[0020] The rotating shafts are rotatably connected to the ingredient cylinder, and the driving structure further comprises a driving motor, and an output shaft of the driving motor is fixedly connected to the rotating shafts.
[0021] The utility model has the following beneficial effects:
[0022] 1. The rolling and frying mechanism comprises a rolling and frying ring arranged vertically, a first rolling and frying structure is fixedly connected to the rolling and frying ring, and the first rolling and frying structure comprises a horizontal ring arranged vertically to the rolling and frying ring.
[0023] 2. The inner side wall of the rolling frying ring is fixedly connected with a second frying structure, the second frying structure comprises a vertical ring arranged perpendicularly to the rolling frying ring; the vertical ring is arranged perpendicularly between the horizontal ring. The vertical ring is realized from the vertical state to the horizontal state. Therefore, the two postures are reversed to form a three-dimensional rolling structure, thereby realizing sufficient rolling and mixing of the materials.
[0024] 3. In the working process, the frying plate is matched with the horizontal ring and the vertical ring to realize sufficient rolling and mixing of the materials. In the rolling process, the frying plate on the horizontal ring rolls the materials from the bottom to the top, and the frying plate on the vertical ring rolls the materials from one side to the other side. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from the structures shown in the drawings without creative labor.
[0026] Figure 1 The figure is a schematic diagram of the overall structure in the embodiment of the present application.
[0027] Figure 2 The figure is a schematic diagram of the structure of the rolling frying mechanism in the embodiment of the present application in the ingredient cylinder.
[0028] Figure 3 The figure is a schematic diagram of the structure of the rolling frying mechanism in the embodiment of the present application.
[0029] Figure 4 The figure is a schematic diagram of the structure of the frying plate in the embodiment of the present application.
[0030] Figure 5 The figure is a schematic diagram of the structure of the rolling frying mechanism in the embodiment of the present application from another perspective.
[0031] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0033] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0034] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0035] Example 1
[0036] like Figures 1-5 As shown, a hollow brick processing batching device includes a batching cylinder 12, and a hopper 11 is fixedly connected to the top opening of the batching cylinder 12. The hopper 11 facilitates the addition of materials into the batching cylinder 12 during operation.
[0037] Meanwhile, the bottom of the dispensing cylinder 12 is integrally formed with a conical bottom, on which a discharge port is provided. According to the conventional method disclosed in the prior art, the discharge port is blocked by a plug seat (not shown in the figure), or by a threaded plugging method, that is, the discharge port is designed with a threaded structure on the port wall, and the plug seat is threadedly connected to the discharge port.
[0038] The above-mentioned mixing cylinder 12 is equipped with a tumbling and frying mechanism 22, which can tumble the material horizontally and vertically. By tumbling in two directions, the material can be completely tumbled, which greatly improves the mixing effect.
[0039] Specifically, the tumbling and frying mechanism 22 includes a vertically arranged tumbling and frying ring 221, on which a first frying structure is fixedly connected. The first frying structure includes a horizontal ring 223 arranged vertically to the tumbling and frying ring 221. Specifically, the horizontal ring 223 includes a first half-ring and a second half-ring; the two ends of the first half-ring and the second half-ring are respectively welded and fixed to the side wall of the vertical ring.
[0040] The horizontal ring 223 enables the material to be flipped from horizontal to vertical during the flipping process, achieving a flipping posture.
[0041] Meanwhile, a second stirring structure is fixedly connected to the inner wall of the tumbling ring 221. The second stirring structure includes a vertical ring 222 perpendicular to the tumbling ring 221; the vertical ring 222 is perpendicular to the horizontal ring 223. The vertical ring 222 rotates from a vertical state to a horizontal state. Therefore, the two rotations form a three-dimensional stirring structure, thereby achieving thorough stirring and mixing of the materials.
[0042] Several stir-frying plate structures 224 are fixedly connected to the inner sidewalls of the vertical ring 222 and the horizontal ring 223 respectively; the tumbling stir-frying mechanism 22 also includes a drive structure for driving the tumbling stir-frying ring 221 to rotate.
[0043] Example 2
[0044] like Figures 1-5 As shown, this embodiment, based on the structure of Embodiment 1, includes a drive structure comprising a rotating shaft fixedly connected to the first and second semi-ring bodies respectively; the rotating shaft is rotatably connected to the dispensing cylinder 12, and the drive structure further includes a drive motor 21, the output shaft of which is fixedly mounted on the rotating shaft. According to conventional methods disclosed in the prior art, a bearing cooperating with the rotating shaft is installed on the dispensing cylinder 12. Simultaneously, the output shaft of the drive motor 21 is fixedly mounted on the rotating shaft. According to existing methods, a motor bracket is installed at the bottom of the drive motor 21.
[0045] The aforementioned stir-fry plate structure 224 includes mounting posts 2241 fixedly connected to the inner walls of corresponding horizontal rings 223 and vertical rings 222. Fixing screws 2243 are fixedly connected to both ends of the mounting posts 2241, and a U-shaped seat 2242 is installed between the fixing screws 2243. A stir-fry plate 2244 is fixedly connected to the U-shaped seat 2242. The stir-fry plate 2244 is triangular in shape.
[0046] The aforementioned fixing screw 2243 passes through the U-shaped seat 2242, and a fastening nut for positioning and pressing the U-shaped seat 2242 is threaded onto the fixing screw 2243.
[0047] During operation, the stir-frying plate, together with the horizontal ring 223 and the vertical ring 222, fully stirs and mixes the material. Specifically, during the stirring process, the stir-frying plate on the horizontal ring 223 stirs the material from the bottom to the top, and the stir-frying plate on the vertical ring 222 stirs the material from one side to the other.
[0048] Example 3
[0049] like Figures 1-5As shown, based on the structure of Embodiment 2, this embodiment adds a support roller structure to the bottom of the tumbling and stirring ring 221 to increase the flexibility of turning. The support roller structure is fixedly connected to the bottom of the mixing cylinder 12. The support roller structure includes rollers 225 that support the rolling motion on both sides of the bottom of the tumbling and stirring ring 221. The rollers 225 are rotatably connected to wheel frames. A support seat 226 is fixedly connected between the bottom of the wheel frames, and the two ends of the support seat 226 are respectively fixedly connected to the inner sidewall of the mixing cylinder 12. During operation, supported by the rollers, the entire tumbling and stirring ring 221 rolls on the rollers 225, further increasing the flexibility of turning and mixing materials.
[0050] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. A hollow brick processing and batching device, characterized in that, The device includes a mixing cylinder, within which a tumbling and frying mechanism is assembled and connected. The tumbling and frying mechanism includes a vertically arranged tumbling and frying ring, and a first frying structure is fixedly connected to the tumbling and frying ring. The first frying structure includes a horizontal ring arranged perpendicularly to the tumbling and frying ring. A second frying structure is fixedly connected to the inner wall of the tumbling and frying ring, and the second frying structure includes a vertical ring arranged perpendicularly to the tumbling and frying ring. The vertical ring and the horizontal ring are arranged perpendicularly to each other. Several frying plate structures are fixedly connected to the inner walls of the vertical ring and the horizontal ring, respectively. The tumbling and frying mechanism also includes a drive structure that drives the tumbling and frying ring to rotate.
2. The hollow brick processing and batching device according to claim 1, characterized in that, A hopper is fixedly connected to the top opening of the mixing cylinder; The bottom of the mixing cylinder is integrally formed with a conical bottom, and a discharge port is opened on the conical bottom.
3. The hollow brick processing and batching device according to claim 1, characterized in that, The bottom of the tumbling and frying ring is supported by a roller support structure; the roller support structure is fixedly connected to the bottom of the ingredient cylinder.
4. The hollow brick processing and batching device according to claim 3, characterized in that, The roller support structure includes rollers that support the rollers rolling on both sides of the bottom of the tumbling ring, and the rollers are rotatably connected to the wheel frame; the bottom of the wheel frame is fixedly connected to the support seat, and the two ends of the support seat are respectively fixedly connected to the inner side wall of the batching cylinder.
5. The hollow brick processing and batching device according to claim 1, characterized in that, The horizontal ring includes a first half-ring and a second half-ring; the two ends of the first half-ring and the second half-ring are respectively welded and fixed to the side wall of the vertical ring.
6. The hollow brick processing and batching device according to claim 1, characterized in that, The stir-frying plate structure includes mounting columns fixedly connected to the inner walls of corresponding horizontal and vertical rings. Fixing screws are fixedly connected to both ends of the mounting columns, and a U-shaped seat is installed between the fixing screws. The stir-frying plate is fixedly connected to the U-shaped seat.
7. The hollow brick processing and batching device according to claim 6, characterized in that, The frying plate is triangular in shape.
8. The hollow brick processing and batching device according to claim 6, characterized in that, The fixing screw passes through the U-shaped seat, and a fastening nut for positioning and compressing the U-shaped seat is threaded onto the fixing screw.
9. The hollow brick processing and batching device according to claim 5, characterized in that, The drive structure includes rotating shafts that are fixedly connected to the first half-ring and the second half-ring respectively; The rotating shaft is connected to the dispensing cylinder, and the drive structure also includes a drive motor, with the output shaft of the drive motor fixedly mounted on the rotating shaft.