Closed dust-raising-preventing PVC sheet ingredient stirring device

By using a closed-loop mixing device, combined with a mixing assembly consisting of a rotating rod and gear system, as well as a dust extraction assembly, the problems of dust dispersion and uneven mixing are solved, achieving efficient dust control and uniform mixing effect.

CN223918346UActive Publication Date: 2026-02-17JIANGSU JUMAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423126778.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-02-17
Estimated Expiration
2034-12-18

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Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) sheet processing, in particular to a closed dust-proof PVC sheet batching and stirring device which comprises a stirring tank component, a stirring component is mounted at the top of the stirring tank component, and a dust collection component and a feeding component are mounted at the top of the stirring component. The stirring assembly comprises a fixing plate, a protective shell is mounted at the top of the fixing plate, a gear motor is mounted at the top of the protective shell, and a first rotating rod and a second rotating rod are rotatably mounted at the bottom of the fixing plate in a penetrating manner. According to the improved ingredient stirring device, the stirring assembly is adopted, when the device is used for mixing raw materials, the raw materials in the tank body can be fully stirred and mixed, and the stirring and mixing effect on the raw materials in the tank body is improved; and the dustproof assembly and the feeding assembly are adopted, so that when raw materials are added into the device, dust can be prevented from escaping from the feeding hopper during feeding through the feeding hopper, and air pollution is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of PVC sheet processing technology, specifically to a closed-type dust-proof PVC sheet batching and mixing device. Background Technology

[0002] PVC sheet processing refers to the process of processing polyvinyl chloride (PVC) raw materials into sheets of various thicknesses, sizes and types, and then carrying out subsequent processing. PVC sheets are widely used in many fields such as construction, advertising, packaging, medical, and home furnishing. Its processing technology includes extrusion, molding, thermoforming, laser cutting, etc.

[0003] A mixing device is required during the processing of PVC sheets to mix PVC raw materials with other additives evenly. The mixing device is an indispensable piece of equipment in the production of PVC sheet plastic products, which can ensure the uniformity of the ingredients and the consistency of quality.

[0004] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. When using existing ordinary batching and mixing devices, raw material dust will escape from the outlet of the device and drift into the air during the feeding or mixing process, which will cause air pollution; 2. When using existing ordinary batching and mixing devices, the stirring blades are usually driven by a motor to rotate and stir the raw materials in the device. The stirring and mixing method is relatively simple and cannot fully agitate the raw materials in the device, resulting in poor stirring and mixing effect. Utility Model Content

[0005] The purpose of this utility model is to provide a closed-type dust-proof PVC sheet batching and mixing device to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: a closed-type dust-proof PVC sheet batching and mixing device, including a mixing tank assembly, a mixing component installed on the top of the mixing tank assembly, and a dust suction component and a feeding component installed on the top of the mixing component.

[0006] The stirring assembly includes a fixed plate, a protective shell is installed on the top of the fixed plate, a geared motor is installed on the top of the protective shell, and a first rotating rod and a second rotating rod are rotatably installed through the bottom of the fixed plate. A large gear and a spiral blade are installed sequentially from top to bottom on the outer wall of the first rotating rod, and a small gear and a stirring blade are installed sequentially from top to bottom on the outer wall of the second rotating rod.

[0007] The dust collection assembly includes an L-shaped plate and a centrifugal fan. A dust collection bag is installed at the air outlet of the centrifugal fan. A dust collection hood is installed on one side of the L-shaped plate, and a connecting pipe is installed on the top of the dust collection hood.

[0008] More preferably, the mixing tank assembly includes a tank body, and an electric valve and support legs are installed at the bottom of the tank body. There are four support legs in total, and the four support legs are arranged in a ring with the vertical center line of the tank body as the origin.

[0009] More preferably, the fixing plate is installed on the top of the tank, the first rotating rod is installed at the output end of the geared motor, and the spiral blades form a rotating mechanism with the geared motor through the first rotating rod.

[0010] More preferably, the large gear and the small gear are meshed and installed, and the outer wall of the second rotating rod is provided with a number of uniformly and equidistantly distributed stirring blades. The stirring blades are arranged in a ring with the vertical center line of the second rotating rod as the origin. The second rotating rod, the small gear and the stirring blades are set as a group, and there are a total of three groups. The three groups of the second rotating rod, the small gear and the stirring blades are arranged in a ring with the vertical center line of the first rotating rod as the origin.

[0011] More preferably, both the L-shaped plate and the centrifugal fan are installed on the top of the protective shell, and one end of the connecting pipe is connected to the air inlet of the centrifugal fan.

[0012] More preferably, the feeding assembly includes a feeding hopper mounted on the top of the fixed plate, a first rotary mounting seat mounted on one side of the inner wall of the L-shaped plate, a cover plate mounted on the top of the feeding hopper via a hinge, an electric push rod mounted on one side of the first rotary mounting seat, a second rotary mounting seat mounted on one side of the electric push rod, the second rotary mounting seat mounted on the top of the cover plate, and the external dimensions and structure of the first rotary mounting seat and the second rotary mounting seat being identical.

[0013] More preferably, the bottom of the cover plate is provided with a sealing ring, and the cover plate forms a sealing structure with the feed hopper through the sealing ring.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In this invention, when the device is used to mix the raw materials, the geared motor is started through the stirring assembly. The geared motor drives the large gear and the spiral blade to rotate through the first rotating rod. When the large gear rotates, it drives the three sets of second rotating rods and stirring blades to rotate through the corresponding three small gears. The spiral blades and the three sets of second rotating rods and stirring blades work together to fully stir and mix the raw materials in the tank, which can improve the stirring and mixing effect of the raw materials in the tank.

[0016] In this invention, the dust collection component and the feeding component are used to activate the electric push rod when adding raw materials into the device. This causes the cover plate to flip open via the second rotating mounting base. Simultaneously, the centrifugal fan is activated, and the dust dust escaping from the feeding hopper during material addition is sucked up through the dust collection hood and connecting pipe. The dust is then sent into the dust collection bag. When the feeding is finished, the electric push rod is activated again, causing the cover plate to flip and close the feeding hopper, thus keeping the device in a closed state. This prevents raw material dust from being stirred up and entering the air during the mixing of raw materials, thus avoiding air pollution. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the mixing tank assembly structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the stirring assembly structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the full cross-sectional structure of the stirring assembly of this utility model;

[0021] Figure 5 This is a schematic diagram of the dust collection component structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the feeding assembly structure of this utility model.

[0023] In the diagram: 1. Mixing tank assembly; 101. Tank body; 102. Electric valve; 103. Support leg; 2. Mixing assembly; 201. Fixing plate; 202. Protective shell; 203. Gear motor; 204. First rotating rod; 205. Second rotating rod; 206. Large gear; 207. Spiral blade; 208. Small gear; 209. Mixing blade; 3. Dust collection assembly; 301. L-shaped plate; 302. Centrifugal fan; 303. Dust collection bag; 304. Dust collection hood; 305. Connecting pipe; 4. Feeding assembly; 401. Feed hopper; 402. First rotating mounting base; 403. Cover plate; 404. Electric push rod; 405. Second rotating mounting base. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 6 This utility model provides a technical solution: a closed dust-proof PVC sheet mixing device, including a mixing tank assembly 1, a mixing component 2 installed on the top of the mixing tank assembly 1, and a dust suction component 3 and a feeding component 4 installed on the top of the mixing component 2.

[0026] The stirring assembly 2 includes a fixed plate 201, a protective shell 202 is installed on the top of the fixed plate 201, a geared motor 203 is installed on the top of the protective shell 202, and a first rotating rod 204 and a second rotating rod 205 are rotatably installed through the bottom of the fixed plate 201. A large gear 206 and a spiral blade 207 are installed sequentially from top to bottom on the outer wall of the first rotating rod 204, and a small gear 208 and a stirring blade 209 are installed sequentially from top to bottom on the outer wall of the second rotating rod 205.

[0027] The dust collection assembly 3 includes an L-shaped plate 301 and a centrifugal fan 302. A dust collection bag 303 is installed at the air outlet of the centrifugal fan 302. A dust collection hood 304 is installed on one side of the L-shaped plate 301. A connecting pipe 305 is installed on the top of the dust collection hood 304.

[0028] In this embodiment, as Figure 2 As shown, the mixing tank assembly 1 includes a tank body 101. An electric valve 102 and support legs 103 are installed at the bottom of the tank body 101. There are four support legs 103 in total, and the four support legs 103 are arranged in a ring with the vertical center line of the tank body 101 as the origin. The four support legs 103 can stably support the tank body 101. When the electric valve 102 is opened, the stirred raw materials in the tank body 101 can be discharged.

[0029] In this embodiment, as Figure 3 and Figure 4 As shown, the fixing plate 201 is installed on the top of the tank 101, the first rotating rod 204 is installed on the output end of the geared motor 203, and the spiral blade 207 forms a rotating mechanism with the geared motor 203 through the first rotating rod 204. When the geared motor 203 starts, it drives the large gear 206 and the spiral blade 207 to rotate through the first rotating rod 204. The spiral blade 207 can turn and mix the raw materials in the tank 101.

[0030] In this embodiment, as Figure 3 and Figure 4As shown, the large gear 206 and the small gear 208 are meshed together. The outer wall of the second rotating rod 205 is provided with several uniformly and equidistantly distributed stirring blades 209. The stirring blades 209 are arranged in a ring with the vertical center line of the second rotating rod 205 as the origin. The second rotating rod 205, the small gear 208 and the stirring blades 209 are set as a group, and there are three groups in total. The three groups of second rotating rods 205, small gears 208 and stirring blades 209 are arranged in a ring with the vertical center line of the first rotating rod 204 as the origin. When the reduction motor 203 is started, it drives the large gear 206 to rotate through the first rotating rod 204. The large gear 206 drives the three groups of second rotating rods 205 and stirring blades 209 to rotate through the corresponding three small gears 208. This can stir and mix the raw materials in the tank 101 and improve the stirring and mixing effect.

[0031] In this embodiment, as Figure 5 As shown, the L-shaped plate 301 and the centrifugal fan 302 are both installed on the top of the protective shell 202. One end of the connecting pipe 305 is connected to the air inlet of the centrifugal fan 302. When raw materials are added into the tank 101 through the feed hopper 401, the centrifugal fan 302 is started. The dust can be sucked up through the dust suction hood 304 and the connecting pipe 305 to prevent the dust from being scattered into the air and causing air pollution.

[0032] In this embodiment, as Figure 6 As shown, the feeding assembly 4 includes a feeding hopper 401 mounted on the top of the fixed plate 201. A first rotating mounting seat 402 is mounted on one side of the inner wall of the L-shaped plate 301. A cover plate 403 is mounted on the top of the feeding hopper 401 via a hinge. An electric push rod 404 is mounted on one side of the first rotating mounting seat 402. A second rotating mounting seat 405 is mounted on one side of the electric push rod 404. The second rotating mounting seat 405 is mounted on the top of the cover plate 403. The external dimensions and structures of the first rotating mounting seat 402 and the second rotating mounting seat 405 are consistent. The first rotating mounting seat 402 consists of a U-shaped block and a rotating block, and the rotating block is rotatably mounted on the inner wall of the U-shaped block. When the electric push rod 404 is activated, it can drive the cover plate 403 to flip, so that the cover plate 403 automatically separates from or closes with the feeding hopper 401, improving the convenience of using the device.

[0033] In this embodiment, as Figure 6 As shown, a sealing ring is provided at the bottom of the cover plate 403, and the cover plate 403 and the feed hopper 401 form a sealing structure through the sealing ring; when the material is added into the mixing device through the feed hopper 401 for mixing, the dust in the mixing device can be prevented from escaping through the gap between the feed hopper 401 and the cover plate 403 and drifting into the air, causing air pollution.

[0034] The usage and advantages of this utility model: The closed-type dust-proof PVC sheet mixing and batching device operates as follows:

[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, firstly, the electric push rod 404 is activated, which drives the cover plate 403 to flip open via the second rotating mounting base 405. Then, raw materials are added into the tank 101 through the feed hopper 401. At the same time, the centrifugal fan 302 is activated, and the dust from the raw materials escaping through the feed hopper 401 is sucked up through the dust hood 304 and connecting pipe 305. The dust is then sent into the dust collection bag 303. When the feeding is finished, the electric push rod 404 is activated, which drives the cover plate 403 to flip and close with the feed hopper 401. At the same time, the centrifugal fan 302 is turned off and the reduction motor 203 is started. The first rotating rod 204 drives the large gear 206 and the spiral blade 207 to rotate. When the large gear 206 rotates, it drives the three sets of second rotating rods 205 and stirring blades 209 to rotate through the corresponding three small gears 208, thus stirring and mixing the raw materials in the tank 101. When the stirring is finished, the electric valve 102 is opened to discharge the stirred raw materials from the tank 101.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A closed-type dust-proof PVC sheet batching and mixing device, comprising a mixing tank assembly (1), characterized in that: The top of the mixing tank assembly (1) is equipped with a mixing assembly (2), and the top of the mixing assembly (2) is equipped with a dust suction assembly (3) and a feeding assembly (4). The stirring assembly (2) includes a fixed plate (201), a protective shell (202) is installed on the top of the fixed plate (201), a geared motor (203) is installed on the top of the protective shell (202), and a first rotating rod (204) and a second rotating rod (205) are rotatably installed through the bottom of the fixed plate (201). The outer wall of the first rotating rod (204) is sequentially equipped with a large gear (206) and a spiral blade (207) from top to bottom, and the outer wall of the second rotating rod (205) is sequentially equipped with a small gear (208) and a stirring blade (209) from top to bottom. The dust collection assembly (3) includes an L-shaped plate (301) and a centrifugal fan (302). A dust collection bag (303) is installed at the air outlet of the centrifugal fan (302). A dust collection hood (304) is installed on one side of the L-shaped plate (301), and a connecting pipe (305) is installed on the top of the dust collection hood (304).

2. The enclosed dust-proof PVC sheet batching and mixing device according to claim 1, characterized in that: The mixing tank assembly (1) includes a tank body (101), and an electric valve (102) and support legs (103) are installed at the bottom of the tank body (101). There are four support legs (103), and the four support legs (103) are arranged in a ring with the vertical center line of the tank body (101) as the origin.

3. The enclosed dust-proof PVC sheet batching and mixing device according to claim 2, characterized in that: The fixing plate (201) is installed on the top of the tank (101), the first rotating rod (204) is installed on the output end of the geared motor (203), and the spiral blade (207) forms a rotating mechanism with the geared motor (203) through the first rotating rod (204).

4. The enclosed dust-proof PVC sheet batching and mixing device according to claim 1, characterized in that: The large gear (206) and the small gear (208) are meshed and installed. The outer wall of the second rotating rod (205) is provided with a number of uniformly and equally distributed stirring blades (209). The stirring blades (209) are arranged in a ring with the vertical center line of the second rotating rod (205) as the origin. The second rotating rod (205), the small gear (208) and the stirring blades (209) are set as a group, and there are three groups in total. The three groups of the second rotating rod (205), the small gear (208) and the stirring blades (209) are arranged in a ring with the vertical center line of the first rotating rod (204) as the origin.

5. The enclosed dust-proof PVC sheet batching and mixing device according to claim 1, characterized in that: The L-shaped plate (301) and the centrifugal fan (302) are both installed on the top of the protective shell (202), and one end of the connecting pipe (305) is connected to the air inlet of the centrifugal fan (302).

6. The enclosed dust-proof PVC sheet batching and mixing device according to claim 1, characterized in that: The feeding assembly (4) includes a feeding hopper (401) installed on the top of the fixed plate (201). A first rotary mounting seat (402) is installed on one side of the inner wall of the L-shaped plate (301). A cover plate (403) is installed on the top of the feeding hopper (401) via a hinge. An electric push rod (404) is installed on one side of the first rotary mounting seat (402). A second rotary mounting seat (405) is installed on one side of the electric push rod (404). The second rotary mounting seat (405) is installed on the top of the cover plate (403). The external dimensions and structures of the first rotary mounting seat (402) and the second rotary mounting seat (405) are consistent.

7. The enclosed dust-proof PVC sheet batching and mixing device according to claim 6, characterized in that: The bottom of the cover plate (403) is provided with a sealing ring, and the cover plate (403) and the feed hopper (401) form a sealing structure through the sealing ring.