Embossing plate roller adjusting mechanism

Abstract

The utility model discloses an embossing plate roller adjusting mechanism, relates to the technical field of embossing plate rollers, and solves the problems that in the aspect of equipment maintenance and repair, the disassembly and assembly processes of the embossing plate roller are complex and tedious, a large amount of time and manpower are consumed, and the production schedule is seriously influenced. An embossing plate roller adjusting mechanism comprises a base; the base adopts a rectangular plate structure; the two sides of the base are each fixedly provided with a set of side plates of a rectangular plate structure, and the front sides of the side plates are provided with rectangular groove structures. A connecting block of an I-shaped block structure is arranged in the rectangular sliding groove of the side plate in a sliding mode. The upper side and the lower side of the front wall of the side plate are each fixedly provided with a first sliding rod of a cylindrical structure. A limiting block of a rectangular block structure is arranged between the two first sliding rods in a sliding mode, and a penetrating type pin hole structure is formed in the top of the limiting block. The disassembly and assembly efficiency is greatly improved, rapid maintenance and repair of equipment are facilitated, the downtime of the equipment is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of embossing roller technology, and more specifically, it relates to an embossing roller adjustment mechanism. Background Technology

[0002] In industrial production, embossing is widely used in the processing of various materials to impart specific textures and appearances. As a key component in the embossing process, the accuracy and ease of adjustment of the embossing roller directly affect the embossing quality and production efficiency.

[0003] Current embossing rollers still have the following shortcomings:

[0004] 1. In terms of equipment maintenance and repair, the disassembly and installation process of embossing rollers is complicated and cumbersome, consuming a lot of time and manpower, which seriously affects the production schedule;

[0005] 2. The existing adjustment mechanism lacks effective monitoring methods and cannot detect abnormal changes in the horizontal position of the two ends of the embossing roller in a timely manner. This can easily lead to inconsistent pressure on both sides of the material, which in turn affects the production quality of the product and may even damage the equipment. Utility Model Content

[0006] To address the aforementioned technical problems, this utility model provides an embossing roller adjustment mechanism, which solves the problem mentioned in the background art that the disassembly and installation process of the embossing roller is complex and cumbersome, consuming a lot of time and manpower, and seriously affecting the production schedule.

[0007] The purpose and function of this utility model's embossing roller adjustment mechanism are achieved through the following specific technical means:

[0008] An embossing roller adjustment mechanism includes: a base; the base adopts a rectangular plate structure; a set of rectangular plate side plates are fixedly arranged on both sides of the base, and a rectangular groove structure is opened on the front side of the side plate, and a through circular groove structure is opened on the top front side of the side plate; an I-shaped block connecting block is slidably arranged in the rectangular groove of the side plate; a set of cylindrical first slide rods are fixedly arranged on the upper and lower sides of the front wall of the side plate; a rectangular block limiting block is slidably arranged between the two sets of first slide rods, and a through pin hole structure is opened on the top of the limiting block.

[0009] Furthermore, a cylindrical lower roller is rotatably arranged at the bottom between the two sets of side plates; a first motor is fixedly arranged on one side of the side plate, and the first motor is connected to the lower roller for transmission.

[0010] Furthermore, a pressure roller is rotatably connected between the two sets of connecting blocks; a second motor is fixedly installed on one side of the connecting block, and the second motor is drivenly connected to the pressure roller; a cylinder is fixedly installed on the top of the side plate, and the cylinder is drivenly connected to the connecting block; a cylindrical pin is slidably installed in the circular through groove on the front side of the top of the side plate.

[0011] Furthermore, an L-shaped plate structure is fixedly provided on the rear side of the side plate, and a through circular groove structure is provided on the rear side of the fixed plate; a cylindrical second slide rod is slidably provided in the circular groove on the rear side of the fixed plate, and a spring is sleeved on the outer side of the second slide rod.

[0012] Furthermore, a wedge-shaped top block is fixedly provided at the front end of the second slide rod, and the top block is located between the lower roller and the pressure roller; a circular plate-shaped connecting plate is rotatably provided at the top center of the rear side of the base; a pointer is fixedly provided at the rear side of the connecting plate; a cylindrical marker is fixedly provided at the top center of the rear side of the base; L-shaped positioning rods are fixedly provided on both sides of the connecting plate, and the top of the positioning rods is rotatably connected to the second slide rod.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This invention uses a cylinder to drive two sets of connecting blocks to move synchronously, enabling convenient and quick adjustment of the distance between the pressure roller and the lower roller, allowing the gap to accommodate materials of varying thicknesses to be embossed. This adjustment method is simple to operate, quickly and accurately achieving the desired spacing, effectively improving the embossing effect and the stability of product quality.

[0015] When the pressure roller needs to be disassembled, simply pull out the pin, pull the limit block, and disengage the cylinder from the connecting block to remove the pressure roller. Installation is performed by reversing these steps. The entire process is quick and convenient, greatly improving disassembly and assembly efficiency, facilitating rapid equipment maintenance and repair, reducing equipment downtime, and increasing production efficiency.

[0016] During the operation of the pressure roller and lower roller, two sets of top blocks contact the ends of the pressure roller and lower roller under the action of springs. When the gaps at the ends of the pressure roller and lower roller become inconsistent, it will cause changes in the second sliding rod, positioning rod, connecting plate, and pointer. By observing the degree to which the pointer deviates from the benchmark, the operator can determine the distance difference between the two sides of the pressure roller and lower roller, and make corresponding adjustments according to production needs. This monitoring method can promptly detect abnormalities in the horizontal position of the embossing roller ends, ensuring that the material is subjected to consistent pressure on both sides during production, which is beneficial to ensuring product quality and normal equipment operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall front axial view structure of this utility model.

[0018] Figure 2 This is a top view schematic diagram of the overall structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the overall rear axial view structure of this utility model.

[0020] Figure 4 This is a schematic diagram of the disassembled side panel structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of the fixing plate and connecting plate of this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. Base; 101. Side plate; 102. Lower roller; 103. First motor; 104. Connecting block; 105. Pressure roller; 106. Second motor; 107. Cylinder; 108. First slide bar; 109. Limiting block; 110. Pin; 111. Fixing plate; 112. Second slide bar; 113. Top block; 114. Connecting plate; 115. Pointer; 116. Marker; 117. Positioning rod. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0025] Example 1:

[0026] As attached Figure 1 To be continued Figure 5 As shown:

[0027] This utility model provides an embossing roller adjustment mechanism, including: a base 1; the base 1 adopts a rectangular plate structure; a set of rectangular plate side plates 101 are fixedly arranged on both sides of the base 1, and a rectangular groove structure is opened on the front side of the side plate 101, and a through circular groove structure is opened on the top front side of the side plate 101; an I-shaped block connecting block 104 is slidably arranged in the rectangular groove of the side plate 101; a set of cylindrical first slide rods 108 are fixedly arranged on both the upper and lower sides of the front wall of the side plate 101; a rectangular block limiting block 109 is slidably arranged between the two sets of first slide rods 108, and a through pin hole structure is opened on the top of the limiting block 109.

[0028] Among them, a cylindrical lower roller 102 is rotatably arranged at the bottom between the two sets of side plates 101; a first motor 103 is fixedly arranged on one side of the side plate 101, and the first motor 103 is connected to the lower roller 102 for transmission.

[0029] Among them, a pressure roller 105 is rotatably connected between the two sets of connecting blocks 104; a second motor 106 is fixedly installed on one side of the connecting block 104, and the second motor 106 is drivenly connected to the pressure roller 105; a cylinder 107 is fixedly installed on the top of the side plate 101, and the cylinder 107 is drivenly connected to the connecting block 104; a cylindrical pin 110 is slidably installed in the circular through groove on the front side of the top of the side plate 101.

[0030] The specific usage and function of this embodiment are as follows:

[0031] Based on the thickness of the material to be embossed, cylinder 107 is activated, driving two sets of connecting blocks 104 to synchronously adjust the distance between the pressure roller 105 and the lower roller 102, making the gap suitable for material passage. After adjustment, the first motor 103 and the second motor 106 are activated, driving the lower roller 102 and the pressure roller 105 to rotate respectively, feeding the material to be embossed between the lower roller 102 and the pressure roller 105 for embossing. If it is necessary to disassemble the pressure roller 105, the pin 110 is pulled out from the circular slot on the side plate 101, so that the pin 110 loses its limiting function on the limiting block 109. At this point, the limiting block 109 can be pulled forward along the two sets of first sliding rods 108, losing its limiting effect on the connecting block 104. Then, the cylinder 107 is disengaged from the connecting block 104. The cylinder 107 and the connecting block 104 can be fixedly connected through the flange structure. Then, the two sets of connecting blocks 104 can be simultaneously pulled out along the rectangular groove on the front side of the side plate 101, thereby simultaneously removing the pressure roller 105 and completing the entire disassembly process. During installation, the reverse steps can be followed. The entire installation and disassembly process is quick and convenient, greatly improving the efficiency of disassembly and assembly, and facilitating rapid maintenance and repair of the equipment.

[0032] Example 2:

[0033] Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown:

[0034] Among them, an L-shaped plate structure fixing plate 111 is fixedly installed on the rear side of the side plate 101, and a through circular groove structure is opened on the rear side of the fixing plate 111; a cylindrical second slide rod 112 is slidably installed in the circular groove on the rear side of the fixing plate 111, and a spring is sleeved on the outer side of the second slide rod 112.

[0035] The second slide bar 112 has a wedge-shaped top block 113 fixedly installed at its front end, and the top block 113 is located between the lower roller 102 and the pressure roller 105; a circular plate-shaped connecting plate 114 is rotatably installed at the top center of the rear side of the base 1; a pointer 115 is fixedly installed at the rear side of the connecting plate 114; a cylindrical marker 116 is fixedly installed at the top center of the rear side of the base 1; and L-shaped positioning rods 117 are fixedly installed on both sides of the connecting plate 114, with the top of the positioning rods 117 rotatably connected to the second slide bar 112.

[0036] The specific usage and function of this embodiment are as follows:

[0037] In this invention, during the operation of the pressure roller 105 and the lower roller 102, the two sets of top blocks 113, under the action of the springs on the outer side of the second slide rod 112, can be inserted into the gap between the pressure roller 105 and the lower roller 102, and maintain contact with the empty portions at both ends of the pressure roller 105 and the lower roller 102. When the distance between the two ends of the pressure roller 105 and the lower roller 102 is the same, the positions of the two sets of second slide rods 112 on the fixed plate 111 are consistent. If the gaps at both ends of the pressure roller 105 and the lower roller 102 are inconsistent, that is, if their horizontal positions are abnormal, the positions of the two sets of second slide rods 112 will change, thus... Simultaneously, the position of a set of positioning rods 117 on the corresponding side changes, which in turn causes the connecting plate 114 and the pointer 115 to rotate. When the operator observes the degree to which the pointer 115 deviates from the benchmark 116, they can determine the distance difference between the two sides of the pressure roller 105 and the lower roller 102. Then, according to production needs, they can make corresponding shutdown adjustments or continue production within the allowable range. This can effectively monitor the horizontal height of the two sides of the pressure roller 105 and the lower roller 102, ensuring that the pressure on both sides is consistent when the material is being produced, which helps to ensure the production quality of the product and the normal operation of the equipment.

Claims

1. An engraving roller adjustment mechanism characterized by, Include: Base (1); the base (1) adopts rectangular plate structure; both sides of base (1) are fixedly provided with a group of rectangular plate structure side plates (101), and the front side of side plate (101) is provided with rectangular recess structure, and the top front side of side plate (101) is provided with through type circular through slot structure; the rectangular sliding groove of side plate (101) is slidably provided with connecting block (104) of I-shaped block structure; the upper and lower sides of the front wall of side plate (101) are fixedly provided with a group of cylindrical structure first sliding rod (108); a group of first sliding rod (108) is slidably provided with rectangular block structure limiting block (109), and the top of limiting block (109) is provided with through type pin hole structure.

2. An engraver roller adjustment mechanism as claimed in claim 1, wherein: The bottom between the two groups of side plates (101) is rotatably provided with cylindrical structure lower roller (102); one side of side plate (101) is fixedly provided with first motor (103), and first motor (103) is drivingly connected with lower roller (102).

3. An engraver roller adjustment mechanism as claimed in claim 1, wherein: The two groups of connecting block (104) are rotatably connected with pressure roller (105); one side of connecting block (104) is fixedly provided with second motor (106), and second motor (106) is drivingly connected with pressure roller (105).

4. The embossing roller adjustment mechanism of claim 1, wherein: The top of side plate (101) is fixedly provided with air cylinder (107), and air cylinder (107) is drivingly connected with connecting block (104); the cylindrical structure pin rod (110) is slidably arranged in the circular through slot on the top front side of side plate (101).

5. The engraver roller adjustment mechanism of claim 1 wherein: The rear side of side plate (101) is fixedly provided with L-shaped plate structure fixed plate (111), and the rear side of fixed plate (111) is provided with through type circular through slot structure; the cylindrical structure second sliding rod (112) is slidably arranged in the circular through slot on the rear side of fixed plate (111), and the outer side of second sliding rod (112) is provided with spring.

6. An engraver roller adjustment mechanism as claimed in claim 5 wherein: The front end of second sliding rod (112) is fixedly provided with wedge-shaped block structure top block (113), and top block (113) is arranged between lower roller (102) and pressure roller (105); the rear side of base (1) is rotatably provided with circular plate structure connecting plate (114); the rear side of connecting plate (114) is fixedly provided with pointer (115).

7. An engraver roller adjustment mechanism as claimed in claim 1 wherein: The rear side of base (1) is fixedly provided with cylindrical structure mark pole (116); both sides of connecting plate (114) are fixedly provided with L-shaped rod structure positioning rod (117), and the top end of positioning rod (117) is rotatably connected with second sliding rod (112).

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