Precise rejecting, counting and boxing mechanism for bagged particles

By designing a precise rejection and counting boxing mechanism for bagged granules, and utilizing a turntable rotation and visual inspection air blowing component, the problems of bulkiness and poor stability of existing equipment have been solved, enabling high-speed and stable boxing of granules and rejection of substandard granules.

CN223919736UActive Publication Date: 2026-02-17SUZHOU PERFECT INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202520669643.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-17
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing granule bagging equipment is bulky, large in size, and has poor stability, which affects the efficiency of granule bagging.

Method used

A precise particle bag counting and boxing mechanism was designed, comprising a worktable, a conveyor frame, a rotating component, a vision inspection device, and an air blowing component. The mechanism achieves precise counting and rejection of particles through turntable operation, vision inspection, and air blowing, ensuring stable operation.

Benefits of technology

It achieves high-speed and stable cartoning of particulate matter, can remove substandard particulate matter, and improves cartoning efficiency and device stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an accurate rejecting, counting and boxing mechanism for bagged particle objects, which relates to the field of mechanical equipment and comprises a workbench and a conveying frame, a conveying component is mounted in the conveying frame, a supporting rod is mounted at the top of the workbench, a bottom plate is mounted at the top of the supporting rod, a shell is mounted at the top of the bottom plate, and a counting component is mounted at the bottom of the shell. A rotating assembly is arranged in the workbench, and a funnel is mounted on one side of the top of the mounting table. According to the device, the conveying assembly is started to convey particles into the funnel, the particles are detected through the detection device installed on the support in the conveying process, unqualified particles are blown into the removing assembly by starting the blowing assembly, a material box is placed on the inner wall of the containing groove, and the jacking assembly is started to jack the material box into the rotary disc; the motor is started to enable the rotary disc to drive the material box to move to the position below the funnel, particles enter the material box, the material box moves to the position below the compaction assembly, the compaction assembly is started to compact the particles, and the rotary disc continues to rotate to enable the material box to be taken out from the position below the shell.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a precise rejection counting and boxing mechanism for granular bagged materials. Background Technology

[0002] A granular bag cartoning mechanism is an automated device or apparatus for filling bags of granular items into boxes. It typically consists of multiple parts, including a conveying system for transporting the granular bags to the cartoning position in a specific order and at a controlled speed. In existing technologies, multiple single-acting devices are often used, resulting in bulky, unstable systems that negatively impact the granular bagging process. Utility Model Content

[0003] The purpose of this invention is to provide a precise rejection counting and boxing mechanism for granular bagged materials, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a precise rejection counting and boxing mechanism for granular bagged materials, comprising: a workbench and a conveyor frame, wherein a conveying component is installed inside the conveyor frame, a counting component is installed at one end of the conveyor frame, a discharge head is installed at one end of the conveyor frame, a support rod is installed on the top of the workbench, a base plate is installed on the top of the support rod, a housing is installed on the top of the base plate, a rotating component is provided inside the workbench, the rotating component includes a motor, a rotating rod and a turntable, the top of the motor is installed on the top of the inner wall of the workbench, the surface of the turntable is movably installed on the inner wall of the housing, a round rod is installed on the top of the workbench, an mounting platform is installed on the top of the round rod, and a funnel is installed on one side of the top of the mounting platform.

[0005] In a preferred embodiment, one end of the rotating rod is mounted on the output end of the motor through the top of the worktable, and the bottom of the turntable is mounted on the other end of the rotating rod.

[0006] In a preferred embodiment, the mounting platform is located above the housing, and the other side of the mounting platform is mounted on the surface of the conveyor frame.

[0007] In a preferred embodiment, the top of the base plate is provided with a placement groove, and the top of the workbench is fixedly equipped with a lifting component.

[0008] In a preferred embodiment, a mounting bracket is fixedly mounted on the surface of the housing, and a compaction component is fixedly mounted on one side of the mounting bracket.

[0009] In a preferred embodiment, a bracket is fixedly installed on one side of the conveyor frame, an air blowing assembly is fixedly installed on the top of one side of the conveyor frame, and a rejection assembly is installed on the other side of the conveyor frame.

[0010] In a preferred embodiment, support frames are installed on both sides of the conveyor frame, and support bases are fixedly installed at the bottom of the support frames.

[0011] In a preferred embodiment, support legs are fixedly installed at the four corners of the bottom of the workbench, and roller assemblies are installed at the four corners of the bottom of the workbench.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. This utility model involves placing a material box inside a placement slot, activating a lifting assembly to push the material box into a turntable, conveying particles through a conveying assembly, and allowing the particles to fall into a funnel through a discharge head. Activating a motor causes the turntable to rotate, moving the material box below the funnel. The particles enter the material box through the funnel. The turntable continues to rotate, moving the material box below a compaction assembly. Activating the compaction assembly compacts the particles to prevent them from falling out. The continued rotation of the turntable removes the material box from below the housing. This allows the device to operate stably and at high speed during particle boxing, making the device more complete.

[0014] 2. In this utility model, when conveying particulate matter through the conveying component, a visual inspection device is installed on the bracket. The inspection device performs inspection, and if the detected particulate matter does not meet the standard, the blowing component is activated to blow the substandard particulate matter into the interior of the rejection component for processing. This allows the device to reject substandard particulate matter during use, making the device more complete. Attached Figure Description

[0015] Figure 1 A side view of a precise rejection counting and boxing mechanism for granular bagged materials provided by this utility model;

[0016] Figure 2 A bottom view of a precise rejection counting and boxing mechanism for granular bagged materials provided by this utility model;

[0017] Figure 3 Side view of the rotating mechanism of a precise rejection counting and boxing mechanism for granular bagged materials provided by this utility model.

[0018] Legend:

[0019] 1. Workbench; 2. Conveyor frame; 201. Support frame; 202. Support base; 203. Counting assembly; 3. Conveying assembly; 4. Support rod; 5. Base plate; 501. Placement trough; 6. Housing; 7. Rotating assembly; 701. Motor; 702. Rotating rod; 703. Turntable; 8. Discharge head; 9. Round rod; 10. Mounting platform; 11. Funnel; 12. Bracket; 13. Air blowing assembly; 14. Removal assembly; 15. Mounting frame; 1501. Compacting assembly; 16. Lifting assembly; 17. Support leg; 18. Roller assembly. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This utility model provides a technical solution: a precise rejection counting and boxing mechanism for bagged granules, comprising: a workbench 1 and a conveyor frame 2, a conveying component 3 installed inside the conveyor frame 2, a counting component 203 installed at one end of the conveyor frame 2, a discharge head 8 installed at one end of the conveyor frame 2, a support rod 4 installed on the top of the workbench 1, a base plate 5 installed on the top of the support rod 4, a housing 6 installed on the top of the base plate 5, a rotating component 7 disposed inside the workbench 1, the rotating component 7 comprising a motor 701, a rotating rod 702 and a turntable 703, the top of the motor 701 being installed on the top of the inner wall of the workbench 1, the surface of the turntable 703 being movably installed on the inner wall of the housing 6, a round rod 9 installed on the top of the workbench 1, an mounting platform 10 installed on the top of the round rod 9, and a funnel 11 installed on one side of the top of the mounting platform 10.

[0022] Specifically: When the device is first used, the material box is installed in the turntable 703, and the granules are placed on top of the conveying component 3 installed inside the conveying frame 2. Then, the controller starts the conveying component 3 to convey the granules to the counting component 203 for counting. Then, the granules are fed into the funnel 11 installed on one side of the top of the mounting platform 10 through the discharge head 8, and then into the material box installed inside the turntable 703. The funnel 11 allows the granules to enter the material box better and reduces falling. Then, the motor 701 is started to make the turntable 703 rotate, and the material box placed inside the turntable 703 rotates accordingly. The granules can enter different material boxes according to the rotation of the material boxes, so that the device can operate stably and at high speed when filling the granules, making the device more perfect.

[0023] In one embodiment, one end of the rotating rod 702 is mounted on the output end of the motor 701 through the top of the workbench 1, and the bottom of the turntable 703 is mounted on the other end of the rotating rod 702.

[0024] Specifically: The motor 701 is started by an external power source to drive the rotating rod 702, which causes the turntable 703 installed at the other end of the rotating rod 702 to rotate accordingly. When the material box is placed on top of the turntable 703, it can move along with the rotation of the turntable 703, making the device more complete.

[0025] In one embodiment, the mounting platform 10 is located above the housing 6, and the other side of the mounting platform 10 is mounted on the surface of the conveyor 2.

[0026] Specifically: By positioning the mounting platform 10 above the housing 6, the funnel 11 installed above the mounting platform 10 can drain the particulate matter into the inside of the material box, thus making the device more complete.

[0027] In one embodiment, a placement groove 501 is provided on the top of the base plate 5, and a lifting assembly 16 is fixedly installed on the top of the workbench 1.

[0028] Specifically: When the device is in use, the material box is placed on the inner wall of the placement slot 501 opened on one side of the base plate 5. Then, the lifting component 16 is activated by the controller to lift the material box and push it into the turntable 703, making it more convenient and faster to put the material box into the device and making the device more perfect.

[0029] In one embodiment, a mounting bracket 15 is fixedly mounted on the surface of the housing 6, and a compaction assembly 1501 is fixedly mounted on one side of the mounting bracket 15.

[0030] Specifically: The mounting bracket 15 is fixedly installed on the surface of the housing 6. The compaction component 1501 is activated by the controller to press down the particles inside the material box, so that the particles are compacted and prevented from leaking out. Then, the compacted material box is removed from the bottom of the housing 6 by the continued rotation of the turntable 703, making the device more complete.

[0031] In one embodiment, a bracket 12 is fixedly installed on one side of the conveyor frame 2, an air blowing assembly 13 is fixedly installed on the top of one side of the conveyor frame 2, and a rejection assembly 14 is installed on the other side of the conveyor frame 2.

[0032] Specifically: During the process of particulate matter being conveyed by the conveying component 3, a vision inspection device is installed on the surface of the support 12. The vision inspection device detects the particulate matter. When a non-compliant situation is detected, the controller activates the blowing component 13 to blow the non-compliant particulate matter into the interior of the rejection component 14. This allows the device to reject non-compliant particulate matter during use, making the device more efficient.

[0033] In one embodiment, support frames 201 are installed on both sides of the conveyor frame 2, and support bases 202 are fixedly installed at the bottom of the support frames 201.

[0034] Specifically: The conveyor frame 2 is supported by the support frames 201 installed on both sides of the conveyor frame 2, and the support base 202 fixedly installed at the bottom of the support frame 201 allows the support frame 201 to be placed more stably on the plane, making the device more complete.

[0035] In one embodiment, support legs 17 are fixedly installed at the four corners of the bottom of the workbench 1, and roller assemblies 18 are installed at the four corners of the bottom of the workbench 1.

[0036] Specifically: The support legs 17 fixedly installed at the four corners of the bottom of the workbench 1 support the workbench 1 during use, so that the workbench 1 is placed stably on the flat surface. The roller assemblies 18 installed at the four corners of the bottom of the workbench 1 allow the support legs 17 to be retracted during use, so that the rollers on the roller assemblies 18 contact the ground, making it easier to move the device and making the device more complete.

[0037] Working Principle: When the device is first used, the material box is placed on the inner wall of the placement slot 501. The lifting assembly 16 is activated to lift the material box, allowing it to be mounted on the turntable 703. Particles are placed on top of the conveying assembly 3 installed inside the conveying frame 2. The controller then activates the conveying assembly 3 to convey the particles to the counting assembly 203 for counting. The particles are then fed through the discharge head 8 into the funnel 11 installed on one side of the top of the mounting platform 10. The motor 701 drives the rotating rod 702, causing the turntable 703 to rotate. The turntable 703 moves the material box to the bottom of the funnel 11, allowing the particles to enter the material box more effectively and reducing loss. The material box continues to move with the turntable 703. The material is moved to the bottom of the compaction component 1501, which is activated to compact the particles inside the material box and prevent them from leaking out. Then, the turntable 703 continues to rotate, causing the material box to continue moving and being removed from the bottom of the housing 6. This allows the device to operate stably and at high speed during particle boxing, making the device more efficient. When the device is in use, as the particles are conveyed by the conveying component 3, a vision inspection device is installed on the surface of the support 12 to inspect the particles. If any particles are found to be substandard, the controller activates the air blowing component 13 to blow the substandard particles into the interior of the rejection component 14. This allows the device to reject substandard particles during use, making the device more efficient.

[0038] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A granular bagged product precision cull counting and boxing mechanism characterized by, Include: Workbench (1) and conveying frame (2), the conveying frame (2) is internally mounted with conveying assembly (3), one end of the conveying frame (2) is mounted with a number of particle assembly (203), one end of the conveying frame (2) is mounted with a discharge head (8), the top of the workbench (1) is mounted with a support rod (4), the top of the support rod (4) is mounted with a bottom plate (5), the top of the bottom plate (5) is mounted with a shell (6), the inside of the workbench (1) is provided with a rotating assembly (7), the rotating assembly (7) comprises a motor (701), a rotating rod (702) and a rotating disc (703), the top of the motor (701) is mounted on the top of the inner wall of the workbench (1), the surface of the rotating disc (703) is movably mounted on the inner wall of the shell (6), the top of the workbench (1) is mounted with a round rod (9), the top of the round rod (9) is mounted with a mounting table (10), one side of the top of the mounting table (10) is mounted with a hopper (11).

2. A mechanism for precisely rejecting and counting the number of particle bagged objects and packing them into a box according to claim 1, characterized in that: One end of the rotating rod (702) penetrates the top of the workbench (1) and is mounted on the output end of the motor (701), and the bottom of the rotating disc (703) is mounted on the other end of the rotating rod (702).

3. A mechanism for precisely counting and boxing out granular bagged products according to claim 1, characterized in that: The mounting table (10) is located above the shell (6), and the other side of the mounting table (10) is mounted on the surface of the conveying frame (2).

4. A mechanism for precisely counting and boxing out granular bagged products according to claim 1, characterized in that: The top of the bottom plate (5) is provided with a placing groove (501), and the top of the workbench (1) is fixedly mounted with a jacking assembly (16).

5. A mechanism for precisely counting and boxing out granular bagged products according to claim 1, characterized in that: The surface of the shell (6) is fixedly mounted with a mounting bracket (15), and one side of the mounting bracket (15) is fixedly mounted with a compaction assembly (1501).

6. A mechanism for precisely counting and boxing out rejected granular bagged products as claimed in claim 1, wherein: One side of the conveying frame (2) is fixedly mounted with a support (12), the top of one side of the conveying frame (2) is fixedly mounted with a blowing assembly (13), and the other side of the conveying frame (2) is mounted with a rejecting assembly (14).

7. A mechanism for precisely counting and boxing out granular bagged products according to claim 1, characterized in that: Both sides of the conveying frame (2) are mounted with support frames (201), and the bottom of the support frame (201) is fixedly mounted with a support seat (202).

8. A mechanism for precisely counting and boxing out granular bagged products according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly mounted with support legs (17) at four corners, and the bottom of the workbench (1) is mounted with a roller assembly (18).