Device for automatically removing NG products in carrier band

Abstract

The utility model discloses a device for automatically removing NG products in a carrier tape, which relates to the field of industrial production equipment and comprises a device main body, a material conveying belt is arranged on one side of the device main body, a tool plate is arranged at the top of the device main body, and a material taking device matched with the material conveying belt is arranged on the device main body. A large product collecting device matched with the material taking device is arranged at one end of the device body, a small product collecting device matched with the material taking device is arranged at the other end of the device body, the material taking device comprises a rotating shaft, a guide rod is arranged at the top of the rotating shaft, a rotating piece is arranged at one end of the guide rod, and a connecting pipe is connected to the top of the rotating piece. The other end of the connecting pipe is connected with a material suction head. The carrier tape is conveyed through the material conveying belt, the material taking device operates through the rotating shaft, the guide rod and the like, NG products are accurately sucked by the material sucking head and are conveyed to the large product collecting device and the small product collecting device according to the sizes, efficient and accurate material classified collection is achieved, and the standardization of the production process is improved.

Description

Technical Field

[0001] This utility model relates to the field of industrial production equipment, specifically a device for automatically removing NG products from a carrier tape. Background Technology

[0002] In modern industrial production, industries such as electronics manufacturing are increasingly stringent in their control over product quality. As a packaging material used to carry and transport electronic components and other products, ensuring the quality of the products within the carrier tape is crucial during the production process. Any NG (non-conforming) products mixed in can affect subsequent production processes and even lead to quality problems in the final product. Therefore, the need for efficient removal of NG products from carrier tape is becoming increasingly urgent.

[0003] Currently, in the carrier tape production and product filling stages, the conventional practice for quality inspection and handling of products within the carrier tape involves manual sampling on the production line, visually inspecting whether the appearance of the products within the carrier tape meets standards. While some basic automated inspection equipment is used in some factories, capable of detecting simple parameters such as product dimensions, the overall inspection efficiency and accuracy need improvement. Removing defective products largely relies on manual picking, a tedious and error-prone process.

[0004] In existing technologies, product inspection typically relies on simple sensors to detect the product's dimensions. When an anomaly is detected, an alarm is triggered to prompt manual intervention. During the conveyor belt transport process, workers, relying on the alarm and their own experience, locate the corresponding NG (non-compliant) product and manually remove it from the conveyor belt. However, in actual production, existing technologies have significant drawbacks. For small-sized products, manual picking is prone to omissions, causing NG products to flow into subsequent processes. Moreover, manual operation is slow, severely impacting production efficiency. Furthermore, frequent contact with products during manual picking can potentially cause secondary damage due to improper handling. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a device for automatically removing NG products from the carrier belt, so as to solve the technical problem that the existing NG product sorting contact causes secondary damage to the products.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic device for removing NG products from a carrier belt, comprising a device body, a conveyor belt on one side of the device body, a tooling plate on the top of the device body, a material picking device on the device body in conjunction with the conveyor belt, a large product collecting device at one end of the device body in conjunction with the material picking device, and a small product collecting device at the other end of the device body in conjunction with the material picking device. The material picking device includes a rotating shaft, a guide rod at the top of the rotating shaft, a rotating component at one end of the guide rod, a connecting pipe connected to the top of the rotating component, and a suction head connected to the other end of the connecting pipe.

[0007] By adopting the above technical solution, the NG products can be absorbed, moved, and collected.

[0008] The present invention is further configured such that a feed head is provided at the top of the small product collecting device, a connecting ring is provided around the outer perimeter of the small product collecting device, and a mounting plate is provided on the side of the connecting ring near the main body of the device.

[0009] By adopting the above technical solution, NG products are collected through the feed head, and the small product collection device is installed through the connecting ring.

[0010] The present invention is further configured such that a guide mounting rod is provided on the side of the mounting plate near the main body of the device, and the mounting plate is slidably mounted on the guide mounting rod.

[0011] By adopting the above technical solution, the mounting plate is fixed by the guide mounting rod, while the small product collection device can be moved and adjusted according to usage requirements.

[0012] The present invention is further provided that the mounting plate is provided with a second air passage connection port in conjunction with the small product collection device.

[0013] By adopting the above technical solution, the internal pressure of the small product collection device is controlled through the second air connection port, thereby collecting the small products.

[0014] The present invention is further provided that the rotating component is provided with a first air passage connection port.

[0015] By adopting the above technical solution, the rotation of the rotating component is controlled through the first air passage connection port, thereby collecting the material.

[0016] The present invention is further configured such that a positioning plate is provided on one side of the tooling plate, and a plurality of fixing blocks are provided on the positioning plate in conjunction with the rotating component.

[0017] By adopting the above technical solution, the connecting pipe is fixed by the positioning plate and the fixing block, ensuring the normal operation of the device.

[0018] In summary, the present invention has the following main advantages:

[0019] This invention uses a conveyor belt to transport the carrier belt, and the material picking device operates by rotating shaft and guide rod. The suction head accurately picks up NG products and sends them to the large and small product collection devices according to their size, thereby achieving efficient and accurate material classification and collection and improving the standardization of the production process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a partial structural schematic diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the small product collection device of this utility model.

[0023] In the diagram: 1. Main body of the device; 2. Tooling plate; 3. Guide mounting rod; 4. Guide rod; 5. Rotating component; 6. Large product collection device; 7. Conveyor belt; 8. Small product collection device; 9. Connecting ring; 10. Feed head; 11. Mounting plate; 12. First air passage connection port; 13. Second air passage connection port; 14. Connecting pipe; 15. Suction head; 16. Positioning plate; 17. Rotating shaft; 18. Fixing block. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] The embodiments of this utility model will be described below based on its overall structure.

[0026] A device for automatically removing NG products from a carrier tape, such as Figure 1-3As shown, the device includes a main body 1, a conveyor belt 7 on one side of the main body 1, a tooling plate 2 on the top of the main body 1, a material-collecting device on the main body 1 in conjunction with the conveyor belt 7, a large product collection device 6 at one end of the main body 1 in conjunction with the material-collecting device, and a small product collection device 8 at the other end of the main body 1 in conjunction with the material-collecting device. The material-collecting device includes a rotating shaft 17, a guide rod 4 at the top of the rotating shaft 17, a rotating component 5 at one end of the guide rod 4, a connecting pipe 14 at the top of the rotating component 5, and a suction head 15 at the other end of the connecting pipe 14. The material-collecting device transports NG products on the conveyor belt 7 and separates them for recycling according to their size.

[0027] Specifically, the small product collecting device 8 is provided with a feeding head 10 at the top, and a connecting ring 9 is provided around the outer circumference of the small product collecting device 8. A mounting plate 11 is provided on the side of the connecting ring 9 near the device body 1. A guide mounting rod 3 is provided on the side of the mounting plate 11 near the device body 1. The mounting plate 11 is slidably mounted on the guide mounting rod 3. At this time, the guide mounting rod 3 drives the mounting plate 11 to move up and down, thereby driving the small product collecting device 8 to move up and down, so that the small product collecting device 8 can be adjusted according to the user's needs.

[0028] The mounting plate 11 is equipped with a second air passage connection port 13 to cooperate with the small product collection device 8. The second air passage connection port 13 is connected to an external air passage control component to collect small product materials.

[0029] The rotating component 5 is provided with a first air passage connection port 12, which is connected to an external air passage control component. The rotation of the rotating component 5 is controlled according to the actual sorting requirements, thereby recycling NG products.

[0030] A positioning plate 16 is provided on one side of the tooling plate 2. Several fixing blocks 18 are provided on the positioning plate 16 in conjunction with the rotating component 5. In actual use, the position of the suction head 15 is controlled by rotating the rotating component 5. After being adjusted to the designated position, the rotating component 5 is temporarily fixed and positioned by the positioning plate 16 at the bottom to ensure the stability of the suction.

[0031] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A device for automatically removing NG products from a carrier tape, comprising a device body (1), characterized in that: A conveyor belt (7) is provided on one side of the main body (1) of the device, a tooling plate (2) is provided on the top of the main body (1), a material picking device is provided on the main body (1) in conjunction with the conveyor belt (7), a large product collecting device (6) is provided on one end of the main body (1) in conjunction with the material picking device, and a small product collecting device (8) is provided on the other end of the main body (1) in conjunction with the material picking device. The material picking device includes a rotating shaft (17), a guide rod (4) is provided on the top of the rotating shaft (17), a rotating part (5) is provided on one end of the guide rod (4), a connecting pipe (14) is connected to the top of the rotating part (5), and a suction head (15) is connected to the other end of the connecting pipe (14).

2. The device for automatically removing NG products from a carrier tape according to claim 1, characterized in that: The small product collection device (8) is provided with a feed head (10) at the top, and a connecting ring (9) is provided around the outer circumference of the small product collection device (8). A mounting plate (11) is provided on the side of the connecting ring (9) near the main body (1) of the device.

3. The device for automatically removing NG products from a carrier tape according to claim 2, characterized in that: The mounting plate (11) is provided with a guide mounting rod (3) on the side near the main body (1) of the device, and the mounting plate (11) is slidably mounted on the guide mounting rod (3).

4. The device for automatically removing NG products from a carrier tape according to claim 2, characterized in that: The mounting plate (11) is equipped with a second air passage connection port (13) to cooperate with the small product collection device (8).

5. The device for automatically removing NG products from a carrier tape according to claim 1, characterized in that: The rotating part (5) is provided with a first air passage connection port (12).

6. The device for automatically removing NG products from a carrier tape according to claim 1, characterized in that: A positioning plate (16) is provided on one side of the tooling plate (2), and a number of fixing blocks are provided on the positioning plate (16) in conjunction with the rotating part (5).

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