Synchronous belt conveying device capable of adjusting width
By introducing linear guides and a threaded drive system into the synchronous belt conveyor, and using a drive mechanism to control the spacing of the mounting plates, the problem of fixed width in existing devices is solved, enabling flexible width adjustment and stable product conveying.
Patent Information
- Application Number
- CN202520550420.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Existing synchronous belt conveyors have a fixed conveying width, making it difficult to adjust flexibly according to products of different sizes, and thus failing to meet the needs of production lines that frequently change product specifications.
By setting linear guides and positive and negative threaded shafts in the synchronous belt conveyor, the mounting plate is driven to move along the linear motion track by the drive mechanism. Combined with threaded transmission and servo motor control, the spacing between the mounting plates can be precisely adjusted to meet the conveying requirements of different product specifications.
It enables flexible adjustment of the width of the synchronous belt conveyor, improves the stability and accuracy of the conveying process, and meets the conveying requirements of different product specifications.
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Figure CN223920246U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to conveying device technical field, especially involve a kind of width-adjustable synchronous belt conveying device. BACKGROUND
[0002] In modern industrial production, synchronous belt conveying device is widely used in the conveying process of various products. However, the existing synchronous belt conveying device has a significant defect: its conveying width is fixed, and it is difficult to adjust flexibly according to different sizes of products. In some production lines that need to frequently change product specifications, the synchronous belt conveying device with fixed width cannot meet the conveying needs of different product specifications.
[0003] Therefore, there is an urgent need for a synchronous belt conveying device that can adjust the width conveniently and quickly. SUMMARY
[0004] The utility model aims at overcoming the insufficient in prior art, provide a kind of width-adjustable synchronous belt conveying device, can flexibly adjust conveying width, meet the conveying needs of different products.
[0005] To achieve the above object, the utility model adopts the technical scheme that a kind of width-adjustable synchronous belt conveying device, including the first installation board, second installation board that are mutually parallelly arranged and the synchronous belt conveying line that is set on the first installation board, second installation board;
[0006] Wherein, the first installation board, second installation board can be moved along linear motion track by multiple groups of linear guide rails, and the first installation board, second installation board are respectively screwed on the positive screw thread portion and the reverse screw thread portion of positive and negative screw thread shaft, one end of the positive and negative screw thread shaft is connected to the output end of driving mechanism, and the rotation axis of the positive and negative screw thread shaft is parallel to the moving direction of the first installation board and the second installation board.
[0007] Optionally, it also includes product jacking mechanism arranged between the first installation board and the second installation board;
[0008] The product jacking mechanism includes fixed base, jacking base and jacking cylinder, the bottom of the jacking base is provided with a plurality of guide shafts that can be movably arranged on the fixed base, the output end of the jacking cylinder is connected to the bottom center of the jacking base and the output direction is parallel to the guide shaft, and the top of the jacking base is detachably connected with a jacking plate.
[0009] Optionally, the jacking base and the jacking plate are connected by adjusting screws.
[0010] Optionally, a product stop module is arranged between the first installation board and the second installation board.
[0011] Optionally, the driving mechanism comprises a servo motor, a transmission shaft and synchronous pulleys arranged on the output end of the servo motor and the transmission shaft, the transmission shaft is coaxially arranged with the positive and negative threaded shaft, and the transmission shaft is connected to the positive and negative threaded shaft, and the synchronous pulleys are drivingly connected through a synchronous belt.
[0012] Optionally, the first mounting plate and the second mounting plate are threadedly connected to the positive and negative threaded shaft, and the two ends of the positive and negative threaded shaft can respectively penetrate the first mounting plate and the second mounting plate.
[0013] Optionally, the synchronous belt conveying line comprises a ball spline assembly, driven pulleys, driving pulleys, tension pulleys and a synchronous conveying belt.
[0014] Wherein, the driven pulleys, the driving pulleys, the tension pulleys and the synchronous conveying belt arranged thereon in the same group form a single-side conveying unit, the first mounting plate and the second mounting plate are respectively provided with single-side conveying units, and the ball spline assembly can drive the driving pulleys on the first mounting plate and the second mounting plate to synchronously rotate.
[0015] Optionally, the first mounting plate and the second mounting plate are respectively provided with product pressing wheels suspended above the synchronous conveying belt, and the rotation center axis of the product pressing wheel is perpendicular to the conveying direction of the synchronous conveying belt.
[0016] Compared with the prior art, the beneficial effects achieved by the utility model are that the linear guide rail provides stable support and accurate guidance for the movement of the first mounting plate and the second mounting plate, reduces the shaking and deviation in the movement process, and enables the mounting plate to stably move along the linear motion track. The first mounting plate and the second mounting plate are respectively threadedly connected to the positive threaded portion and the reverse threaded portion of the positive and negative threaded shaft, the synchronous belt conveying line is arranged on the first mounting plate and the second mounting plate, the distance adjustment between the first mounting plate and the second mounting plate will synchronously affect the conveying width of the synchronous belt conveying line, and when the positive and negative threaded shaft rotates under the driving of the driving mechanism, the characteristics of threaded transmission are utilized to accurately control the movement of the two mounting plates, so that they accurately move towards or away from each other according to the guidance of the linear guide rail, thereby adjusting the conveying width and meeting different conveying requirements. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further described in connection with the drawings and examples.
[0018] Figure 1 is the structure schematic view of the synchronous belt conveying device in the preferred embodiment of the utility model;
[0019] Figure 2 is a lower view structural schematic diagram of the synchronous belt conveying device in the preferred embodiment of the utility model;
[0020] Figure 3 is a structural schematic diagram of the product jacking mechanism in the preferred embodiment of the utility model;
[0021] Figure 4 is a structural schematic diagram of the product stop blocking module in the preferred embodiment of the utility model
[0022] 1, first mounting plate; 2, second mounting plate; 3, linear guide rail; 4, positive and negative threaded shaft; 5, fixed base; 6, jacking base; 7, jacking cylinder; 8, guide shaft; 9, jacking plate; 10, product stop blocking module; 11, servo motor; 12, transmission shaft; 13, synchronous pulley; 14, ball spline assembly; 15, driven pulley; 16, driving pulley; 17, tension pulley; 18, synchronous conveying belt; 19, product pressing wheel. DETAILED DESCRIPTION
[0023] The utility model will be explained further in detail in combination with the drawings and embodiments, these drawings are all simplified schematic diagrams, just with the schematic way to explain the basic structure of the utility model, therefore it just shows the structure related to the utility model.
[0024] It should be noted that if the embodiment involves directional indications (such as up, down, bottom, top, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications will also change accordingly. The terms "first", "second" are only for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features with "first", "second" can explicitly or implicitly include one or more features. Unless otherwise specified and limited, the terms "set", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. Embodiment one
[0025] As Figures 1-4As shown, an adjustable-width synchronous belt conveyor includes a first mounting plate 1 and a second mounting plate 2 arranged parallel to each other, and a synchronous belt conveyor line disposed on the first mounting plate 1 and the second mounting plate 2 for carrying and conveying products. Simultaneously, the first mounting plate 1 and the second mounting plate 2 can move towards or away from each other along a linear motion track via multiple sets of linear guides 3. It should be noted that the conveying direction of the synchronous belt conveyor line is perpendicular to the moving direction of the first mounting plate 1 and the second mounting plate 2. The linear guide 3 includes a guide rail and two sliders slidably connected to the linear guide 3. The bottoms of the first mounting plate 1 and the second mounting plate 2 are respectively connected to the two sliders, and the first mounting plate 1 and the second mounting plate 2 are supported by multiple sets of parallel linear guides 3 to ensure the linear motion accuracy of the first mounting plate 1 and the second mounting plate 2 when moving towards or away from each other. Meanwhile, the first mounting plate 1 and the second mounting plate 2 are respectively threaded to the positive thread and negative thread portion of the positive and negative threaded shaft 4. One end of the positive and negative threaded shaft 4 is connected to the output end of the drive mechanism, and the rotation axis of the positive and negative threaded shaft 4 is parallel to the movement direction of the first mounting plate 1 and the second mounting plate 2. This allows the first mounting plate 1 and the second mounting plate 2 to move synchronously towards or away from each other when the drive mechanism drives the positive and negative threaded shaft 4 to rotate, thereby controlling the spacing between the synchronous belt conveyor line located on the first mounting plate 1 and the synchronous belt conveyor line located on the second mounting plate 2, and meeting the conveying requirements of different product specifications.
[0026] Furthermore, such as Figure 1 , Figure 2 As shown, the drive mechanism in this technical solution includes a servo motor 11, a transmission shaft 12, and synchronous pulleys 13 mounted on the output end of the servo motor 11 and the transmission shaft 12. The transmission shaft 12 and the threaded shaft 4 can be driven together using existing technologies such as couplings. The synchronous pulleys 13 are driven together by a synchronous belt, the structure of which is not shown in the figure. It should be noted that the servo motor 11 is existing technology, and its installation position is relatively fixed, meaning it has no direct connection to the first mounting plate 1 or the second mounting plate 2. Specifically, the servo motor 11 can be mounted on a corresponding motor mounting base, and the transmission shaft 12 can also be rotatably connected to the motor mounting base via bearings, thus forming an independent drive module with the servo motor 11. That is, when the servo motor 11 starts, it can drive the transmission shaft 12 and the threaded shaft 4 to rotate via the synchronous belt and the synchronous pulleys 13. By controlling the rotation direction and angle of the threaded shaft 4, the conveying distance of the conveying device can be flexibly adjusted.
[0027] As described above, the first mounting plate 1 and the second mounting plate 2 are connected to the positive and negative threaded shaft 4 by threaded sleeves, and the two ends of the positive and negative threaded shaft 4 can pass through the first mounting plate 1 and the second mounting plate 2 respectively. The threaded sleeves and the positive and negative threaded shaft 4 are screwed together to form the positive and negative threaded transmission mechanism in the prior art, and its accuracy and stability can be effectively guaranteed.
[0028] It should be noted that, in order to ensure that the function of the synchronous belt conveyor is not affected when adjusting the distance between the first mounting plate 1 and the second mounting plate 2, synchronous belt conveyors in the prior art can be respectively installed on the first mounting plate 1 and the second mounting plate 2, and the synchronous belt conveyors installed on the first mounting plate 1 and the second mounting plate 2 are electrically connected, so that the product can be conveyed through collaborative operation. Example 2
[0029] Unlike the above-mentioned product delivery methods, such as Figure 1 , Figure 2As shown, the synchronous belt conveyor line includes a ball spline assembly 14, driven pulleys 15, driving pulleys 16, tension pulleys 17, and a synchronous conveyor belt 18. Each set of driven pulleys 15, driving pulleys 16, tension pulleys 17, and a synchronous conveyor belt 18 mounted on them forms a single-sided conveying unit. Specifically, the teeth on the driving pulley 16 and several driven pulleys 15 and tension pulleys 17, rotatably connected to the first mounting plate 1 or the second mounting plate 2, mesh with a synchronous conveyor belt 18. The synchronous conveyor belt 18 and these corresponding driven pulleys 15, driving pulleys 16, and tension pulleys 17 form a single-sided conveying unit. Single-sided conveying units are respectively provided on the first mounting plate 1 and the second mounting plate 2. The ball spline assembly 14 can drive the driving pulleys 16 on the first mounting plate 1 and the second mounting plate 2 to rotate synchronously. Specifically, the ball spline assembly 14 is existing technology and mainly consists of a spline shaft, spline sleeve, balls, a circulation device, a sealing device, and a limiting component. In this technical solution, the rotation center axis of the spline shaft coincides with the movement direction of the first mounting plate 1 and the second mounting plate 2. Two spline sleeves are slidably fitted onto the spline shaft. Simultaneously, under the action of the limiting component, the spline sleeves will not detach from the spline shaft. The two spline sleeves are respectively connected to the drive pulley 16 on the first mounting plate 1 and the drive pulley 16 on the second mounting plate 2. The rotation center axis of the spline shaft coincides with the rotation center axis of the two drive pulleys 16. When the spline shaft rotates, torque can be transmitted to the spline sleeves through the rolling friction between the balls and the spline sleeves, causing the spline sleeves and drive pulleys 16 to rotate accordingly, thereby achieving power transmission and ensuring good synchronization of the single-sided conveying units on the first mounting plate 1 and the second mounting plate 2, thus improving the stability of product conveying. Simultaneously, the spline sleeves can move linearly along the axis of the spline shaft, maintaining good rotational performance during linear motion. Rotational and linear motion can be combined to accommodate adjustments in the conveying width.
[0030] As described above, one end of the spline shaft is rotatably connected to the first mounting plate 1 via a bearing, and a driven wheel is sleeved on this end of the spline shaft. A drive motor is mounted on the first mounting plate 1 via a motor frame. The drive motor is existing technology, and a drive wheel is provided at the output end of the drive motor. The rotation center axes of the drive wheel and the driven wheel are parallel to each other, and the drive wheel and the driven wheel are driven by a synchronous belt or chain, so that the two sets of single-sided conveying units can be driven to move synchronously by the drive motor.
[0031] Meanwhile, the first mounting plate 1 and the second mounting plate 2 are respectively provided with product pressing wheels 19 suspended above the synchronous conveyor belt 18. The product pressing wheels 19 are located at the loading position of the conveying device. The product pressing wheels 19 can press down on the surface of the product located on the synchronous conveyor belt 18, and the rotation center axis of the product pressing wheels 19 is perpendicular to the conveying direction of the synchronous conveyor belt 18. That is, the product pressing wheels 19 can rotate with the movement of the product, so that the lower surface of the product is closely attached to the upper surface of the synchronous conveyor belt 18 and relatively stationary, thereby improving the stability of product conveying. Example 3
[0032] like Figure 1 , Figure 3 As shown, based on Embodiment 1, a synchronous belt conveyor device with adjustable width further includes a product lifting mechanism disposed between a first mounting plate 1 and a second mounting plate 2. The product lifting mechanism includes a fixed base 5, a lifting base 6, and a lifting cylinder 7. The bottom of the lifting base 6 is provided with multiple guide shafts 8 that can movably pass through the fixed base 5 to improve the linear motion accuracy of the vertical lifting of the lifting base 6. The output end of the lifting cylinder 7 is connected to the center of the bottom of the lifting base 6, and its output direction is parallel to the guide shafts 8. A lifting plate 9 is detachably connected to the top of the lifting base 6. When the lifting cylinder 7 drives the lifting base 6 to vertically lift upwards, it can lift the product overlapping on the synchronous belt conveyor line, enabling collaborative operation with existing vision inspection modules and robot material handling modules.
[0033] It should be noted that the lifting base 6 and the lifting plate 9 are connected by adjusting screws. The adjusting screws are existing technology and can adjust the distance between the lifting plate 9 and the lifting base 6, thereby fine-tuning the maximum height that the lifting plate 9 can reach to meet the usage requirements.
[0034] In this embodiment, the lifting cylinder 7 is electrically connected to the synchronous belt conveyor to achieve coordinated operation between the synchronous belt conveyor and the lifting cylinder 7. Furthermore, to improve the uniqueness of the product's lifting position by the lifting plate 9, a product stopping module 10 is provided between the first mounting plate 1 and the second mounting plate 2. The product stopping module 10 is existing technology, such as... Figure 4 As shown, the product blocking module 10 consists of an infrared sensor, a cylinder, and a baffle plate located at the output end of the cylinder. The infrared sensor is mounted on the first mounting plate 1 or the second mounting plate 2 and can be electrically connected to the synchronous belt conveyor and the cylinder. Before the product is conveyed to the position directly above the lifting plate 9, the infrared sensor can detect the presence of the product, thereby enabling the cylinder to drive the baffle plate to move in front of the product along the conveying direction to block the product from continuing to be conveyed forward.
[0035] Working principle: The linear guide rail 3 includes a guide rail and two sliders slidably connected to the linear guide rail 3. The bottoms of the first mounting plate 1 and the second mounting plate 2 are respectively connected to the two sliders, and the first mounting plate 1 and the second mounting plate 2 are supported by multiple sets of parallel linear guide rails 3 to ensure the linear motion accuracy of the first mounting plate 1 and the second mounting plate 2 moving towards or away from each other. A positive and negative thread transmission mechanism consisting of a positive and negative threaded shaft 4 and a threaded sleeve is provided between the first mounting plate 1 and the second mounting plate 2. The positive and negative threaded shaft 4 is driven to rotate by a drive mechanism, so that the distance between the first mounting plate 1 and the second mounting plate 2 can be flexibly adjusted, thereby flexibly adjusting the conveying width of the conveying device.
[0036] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A synchronous belt conveyor with adjustable width, characterized in that: It includes a first mounting plate (1) and a second mounting plate (2) arranged in parallel to each other, and a synchronous belt conveyor line arranged on the first mounting plate (1) and the second mounting plate (2); The first mounting plate (1) and the second mounting plate (2) can move towards each other or away from each other along a linear motion track via multiple sets of linear guide rails (3). The first mounting plate (1) and the second mounting plate (2) are respectively threaded to the positive thread and the negative thread on the positive and negative thread shaft (4). One end of the positive and negative thread shaft (4) is connected to the output end of the drive mechanism, and the rotation axis of the positive and negative thread shaft (4) is parallel to the moving direction of the first mounting plate (1) and the second mounting plate (2).
2. The adjustable-width synchronous belt conveyor according to claim 1, characterized in that: It also includes a product lifting mechanism disposed between the first mounting plate (1) and the second mounting plate (2); The product lifting mechanism includes a fixed base (5), a lifting base (6), and a lifting cylinder (7). The bottom of the lifting base (6) is provided with a plurality of guide shafts (8) that can be movably inserted through the fixed base (5). The output end of the lifting cylinder (7) is connected to the bottom center of the lifting base (6) and the output direction is parallel to the guide shafts (8). The top of the lifting base (6) is detachably connected to a lifting plate (9).
3. The adjustable-width synchronous belt conveyor according to claim 2, characterized in that: The lifting base (6) and the lifting plate (9) are connected by adjusting screws.
4. The adjustable-width synchronous belt conveyor according to claim 1, characterized in that: A product stop module (10) is provided between the first mounting plate (1) and the second mounting plate (2).
5. The adjustable-width synchronous belt conveyor according to claim 1, characterized in that: The drive mechanism includes a servo motor (11), a transmission shaft (12), and a synchronous pulley (13) disposed on the output end of the servo motor (11) and the transmission shaft (12). The transmission shaft (12) is coaxially disposed with the positive and negative threaded shaft (4) and the transmission shaft (12) is connected to the positive and negative threaded shaft (4). The synchronous pulley (13) is connected to the synchronous pulley (13) by a synchronous belt drive.
6. The adjustable-width synchronous belt conveyor according to claim 1, characterized in that: The first mounting plate (1) and the second mounting plate (2) are connected to the positive and negative threaded shaft (4) by a threaded sleeve, and the two ends of the positive and negative threaded shaft (4) can pass through the first mounting plate (1) and the second mounting plate (2) respectively.
7. The adjustable-width synchronous belt conveyor according to claim 1, characterized in that: The synchronous belt conveyor line includes a ball spline assembly (14), a driven pulley (15), a driving pulley (16), a tension pulley (17), and a synchronous conveyor belt (18). Among them, the same group of driven pulleys (15), driving pulleys (16), tension pulleys (17) and a synchronous conveyor belt (18) sleeved on them constitute a single-sided conveying unit. The first mounting plate (1) and the second mounting plate (2) are respectively provided with single-sided conveying units. The ball spline assembly (14) can drive the driving pulleys (16) on the first mounting plate (1) and the second mounting plate (2) to rotate synchronously.
8. The adjustable-width synchronous belt conveyor according to claim 7, characterized in that: The first mounting plate (1) and the second mounting plate (2) are respectively provided with product pressing wheels (19) suspended above the synchronous conveyor belt (18), and the rotation center axis of the product pressing wheel (19) is perpendicular to the conveying direction of the synchronous conveyor belt (18).