Control system of sterilization automatic logistics transfer system

Abstract

The utility model discloses a control system of a sterilization automatic logistics transfer system, and belongs to the technical field of medical production equipment. Which comprises a plurality of executing mechanisms which are connected in series into a closed loop by a plurality of transfer tracks, and is provided with a main controller connected with the executing mechanisms and the transfer tracks, and is characterized in that a switch is arranged, the main controller is connected with an input / output port of the switch, and the input / output port of the switch is also connected with a gateway module; each input and output port of each gateway module is connected with a plurality of wiring modules in series, and the execution mechanism and the input end and the output end of the transfer track are connected with interfaces of the wiring modules. According to the control system of the sterilization automatic logistics transfer system, the problems that lines are complex, the workload of a construction site is large, work is complex and changeable, wiring is not standard, quality is poor, and construction time, quality and materials cannot be controlled are solved.

Description

TECHNICAL FIELD

[0001] The application relates to a control system of a sterilization automatic logistics transfer system. BACKGROUND

[0002] At present, glass ampoules, oral liquid bottles, and glass small-volume preparations such as vials need to be subjected to high-temperature sterilization after being filled and sealed before being put on the market. The small-volume preparation bottles are placed in a sterilization box, the sterilization box is placed in a sterilization tray, and the stacked sterilization tray is sent into a sterilizer for sterilization. In the above sterilization process, a logistics transfer system needs to be realized. In the prior art, most pharmaceutical enterprises adopt a ring roller type conveying system as a transfer mode of a heavy-load sterilization vehicle, such as the technical solution recorded in the Chinese invention patent with the patent name of "preparation sterilization logistics system" (application number 202120839195.4) filed by the applicant of the present application on April 22, 2021. This mode has problems such as large occupied area, high energy consumption, unchangeable maintenance, single production process, and solidification.

[0003] In order to solve the above-mentioned defects, some efficient logistics transfer systems have appeared on the market, such as the technical solution recorded in the Chinese invention patent with the patent name of "segmented sterilization logistics transfer system based on four-way shuttle vehicle" (application number 202411056511.5) filed by the applicant of the present application on August 2, 2024, and the technical solution recorded in the Chinese invention patent with the patent name of "automatic sterilization logistics transfer system suitable for four-way shuttle vehicle" (application number 202411056517.2) filed by the applicant of the present application on August 2, 2024.

[0004] No matter which technical solution of the logistics transfer system is adopted, in addition to the hardware devices (such as a transfer track, a tray stacking machine, and a tray unstacking and lifting integrated machine) that constitute the system, a control system is also needed to realize stable and reliable operation of the system. In the composition of the control system of the traditional logistics transfer system, a centralized I / O control mode is adopted, that is, a special electrical box is set, an expansion module is installed in the electrical box, and connection is realized through a signal cable and output ports (such as sensor output ports) and input ports (control signals of an actuator) of each device. In the prior art, the connection mode of the control system usually adopts a control signal cable and a PLC connection, a control cabinet signal centralized control mode, a complex line, a large amount of work and complex work on the construction site, non-standard wiring, poor quality, and problems such as uncontrolled construction time, quality, and materials. Practical new type content

[0005] The utility model wants to solve the technical problem: overcome the prior art's insufficient, provide a kind of through cascading network connection mode, digital module can be arranged along the transfer direction, the input and output port of each equipment of the whole sterilization automatic logistics transfer system can be connected in corresponding digital module, the control system of the sterilization automatic logistics transfer system that solves the complex circuit, construction site workload, work complex and changeable, wiring is not standard, quality is poor, construction time, quality and material cannot be controlled etc.

[0006] The utility model solves the technical problems and adopts the technical scheme: the control system of the sterilization automatic logistics transfer system, including multiple execution mechanism, execution mechanism includes sterilization cabinet, stacker, disassembler, disassembler lifting integrated machine and stacker lifting integrated machine, execution mechanism is connected by several transfer tracks and is closed loop, is provided with the main control unit connected with execution mechanism and transfer track, it is characterized by: it is provided with switch, and the input and output port of main control unit is connected with switch, and still be connected with gateway module on the input and output port of switch, and each input and output port of each gateway module is connected with several wiring modules in series, and the interface of the input end and the output end of execution mechanism and transfer track is connected with wiring module.

[0007] Preferably, the gateway module includes a first gateway module and a second gateway module connected to the input and output ports of the switch, a plurality of digital modules are connected in series to the input and output ports of the first and second gateway modules, the digital input and output interfaces of the stacker, disassembler lifting integrated machine, and multiple transfer tracks in the execution mechanism are connected to the digital modules of the first gateway module, and the digital input and output interfaces of the disassembler, stacker lifting integrated machine, and multiple transfer tracks in the execution mechanism are connected to the digital modules of the second gateway module.

[0008] Preferably, among the five digital modules connected in series at the P2 port of the first gateway module, three digital modules are connected to different transfer tracks; the three digital modules connected in series at the P3 port of the first gateway module are connected to different transfer tracks; among the five digital modules connected in series at the P1 port of the first gateway module, two digital modules are connected to the disassembler lifting integrated machine, and the other three digital modules are connected to the stacker and different transfer tracks, respectively.

[0009] Preferably, among the four digital modules connected in series at the P2 port of the second gateway module, two are connected with the transfer track and the tray unstacking machine respectively; among the five digital modules connected in series at the P3 port of the second gateway module, two are connected with the tray stacking and lifting integrated machine, and the other three are connected with different transfer tracks respectively; among the five digital modules connected in series at the P1 port of the second gateway module, three are connected with different transfer tracks respectively.

[0010] Preferably, among the five digital modules connected in series at the P2 port of the first gateway module, two are connected with the first turntable, and the digital input and output ports of the first turntable are connected with the digital modules.

[0011] Preferably, among the five digital modules connected in series at the P1 port of the second gateway module, two are connected with the second turntable, and the digital input and output ports of the second turntable are connected with the digital modules.

[0012] Preferably, a touch screen is further connected to the input and output ports of the switch.

[0013] Preferably, the model of the gateway module is SPPN-GW-001, and the model of the digital module is SPDB-08UP-011.

[0014] Compared with the prior art, the sterilization automatic logistics transfer system has the following beneficial effects:

[0015] In the control system of the sterilization automatic logistics transfer system, the digital modules are arranged along the transfer direction through the cascaded network connection mode, the input and output ports of each device of the whole sterilization automatic logistics transfer system are composed, the corresponding digital modules can be connected nearby, and then the gateway modules connected with the digital modules further realize the transmission of signals.

[0016] In the control system of the sterilization automatic logistics transfer system, the sterilization automatic logistics transfer system has many single devices, the on-site construction workload is large, and the personnel allocation is less, so that the overall installation time of the project is reduced, and the construction cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a top view of the sterilization automatic logistics transfer system.

[0018] Figure 2 It is a principle block diagram of the sterilization automatic logistics transfer system.

[0019] Figure 3 The first gateway module principle block diagram of the sterilization automatic logistics transfer system.

[0020] Figure 4 The first gateway module principle block diagram of the sterilization automatic logistics transfer system.

[0021] Wherein: 1, sterilization cabinet 2, first transfer track 3, second transfer track 4, first rotary table 5, third transfer track 6, fourth transfer track 7, fifth transfer track 8, sixth transfer track 9, disassembling and lifting integrated machine 10, stacking machine 11, seventh transfer track 12, eighth transfer track 13, ninth transfer track 14, tenth transfer track 15, disassembling machine 16, eleventh transfer track 17, stacking and lifting integrated machine 18, twelfth transfer track 19, thirteenth transfer track 20, fourteenth transfer track 21, fifteenth transfer track 22, second rotary table 23, sixteenth transfer track 24, seventeenth transfer track. DETAILED DESCRIPTION

[0022] Figures 1-4 It is the best embodiment of the utility model, the following will be combined with the Figures 1-4 Further illustrate the utility model.

[0023] As Figure 1 The sterilization automatic logistics transfer system shown in the figure, including sterilization cabinet 1, in the outlet of the first sterilization cabinet 1 along the transfer direction of logistics, first transfer track 2 and second transfer track 3 are sequentially arranged, first rotary table 4 is arranged at the outlet of second transfer track 3 and is butt-jointed with it. Through first rotary table 4, the first time of straight angle steering in the transfer direction is realized. Third transfer track 5, fourth transfer track 6, fifth transfer track 7 and sixth transfer track 8 are sequentially arranged at the outlet of first rotary table 4.

[0024] Disassembling and lifting integrated machine 9 is arranged at the outlet of sixth transfer track 8 and is butt-jointed with it, and the second time of straight angle steering in the sterilization automatic logistics transfer system is realized through disassembling and lifting integrated machine 9. Stacking machine 10 is arranged at the outlet of disassembling and lifting integrated machine 9 and is butt-jointed with it, seventh transfer track 11, eighth transfer track 12 and ninth transfer track 13 are arranged at the outlet of stacking machine 10 and are butt-jointed with it, and the outlet of the sterilization automatic logistics transfer system is at ninth transfer track 13.

[0025] The side of the ninth transfer track 13 is provided with a tenth transfer track 14, which is the entrance of the sterilization automatic logistics transfer system. A disc unstacker 15, an eleventh transfer track 16 and a disc stacking and lifting integrated machine 17 are sequentially arranged at the exit of the tenth transfer track 14. The disc stacking and lifting integrated machine 17 realizes three right-angle turns of the sterilization automatic logistics transfer system. A twelfth transfer track 18, a thirteenth transfer track 19, a fourteenth transfer track 20 and a fifteenth transfer track 21 are sequentially arranged at the exit of the disc stacking and lifting integrated machine 17 in the transfer direction of the logistics. The second rotary table 22 is arranged at the exit of the fifteenth transfer track 21. The second rotary table 22 realizes four right-angle turns of the transfer direction. A sixteenth transfer track 23 and a seventeenth transfer track 24 are sequentially arranged at the exit of the second rotary table 22. The seventeenth transfer track 24 is connected with the entrance of the sterilization cabinet 1, thereby forming a closed loop of the sterilization automatic logistics transfer system.

[0026] The first rotary table 4 and the second rotary table 22 can be realized by an automatic rotary conveyor known in the art. The disc stacking and lifting integrated machine 17 and the disc unstacking and lifting integrated machine 9 can be realized by a jacking and moving disc stacking and conveying integrated machine and a jacking and moving disc unstacking and conveying integrated machine respectively, as disclosed in the technical solution of the Chinese invention patent with the application number 202411056511.5, the application date of August 2, 2024 and the patent name of “a segmented sterilization logistics transfer system based on a four-way shuttle vehicle”.

[0027] The disc unstacking machine 15 and the disc stacking machine 10 can be realized by an automatic disc unstacking machine and an automatic disc stacking machine respectively, as disclosed in the technical solution of the Chinese invention patent with the application number 202411056517.2, the application date of August 2, 2024 and the patent name of “an automatic sterilization logistics transfer system suitable for a four-way shuttle vehicle”. Therefore, the specific structures of the first rotary table 4, the second rotary table 22, the disc stacking and lifting integrated machine 17, the disc unstacking and lifting integrated machine 9, the disc unstacking machine 15 and the disc stacking machine 10 will not be described here.

[0028] As shown in Figure 2 As shown in Figure 1 The control system of the sterilization automatic logistics transfer system includes a switch. A main controller, a touch screen, a first gateway module and a second gateway module are respectively connected to different input and output ports of the switch. The switch is realized by a network switch with the model UT-6408W. The main controller is realized by a PLC with the model 6ES7511-1AK02-0AB0. The first gateway module and the second gateway module are realized by gateway modules with the model SPPN-GW-001.

[0029] Further combined with Figures 3-4The LAN port of the first gateway module is connected with the switch, five digital modules are connected in sequence at the P2 port of the first gateway module, five digital modules are connected in sequence at the P1 port of the first gateway module, and three digital modules are connected in sequence at the P3 port of the first gateway module. The LAN port of the second gateway module is connected with the switch, four digital modules are connected in sequence at the P2 port of the second gateway module, five digital modules are connected in sequence at the P1 port of the second gateway module, and five digital modules are connected in sequence at the P3 port of the second gateway module.

[0030] The digital modules connected with the first gateway module and the second gateway module are realized by using digital modules with the model of SPDB-08UP-011. The cascade mode between the digital modules belongs to the common knowledge in the field, and will not be described here again. Meanwhile, each digital module can be directly connected with sensors and actuators, and specifically:

[0031] Among the five digital modules connected in sequence at the P2 port of the first gateway module, three are connected with the first transfer track 2, the second transfer track 3 and the third transfer track 5 respectively, and the last two digital modules are connected with the first rotary table 4. The digital input and digital output ports on the first transfer track 2, the second transfer track 3, the third transfer track 5 and the first rotary table 4 are respectively connected with the corresponding interfaces of the corresponding digital modules.

[0032] The three digital modules connected in sequence at the P3 port of the first gateway module are respectively connected with the fourth transfer track 6, the fifth transfer track 7 and the sixth transfer track 8. The digital input and digital output ports on the fourth transfer track 6, the fifth transfer track 7 and the sixth transfer track 8 are respectively connected with the corresponding interfaces of the corresponding digital modules.

[0033] Among the five digital modules connected in sequence at the P1 port of the first gateway module, two digital modules are connected with the disassembling and lifting integrated machine 9, and the other three digital modules are respectively connected with the stacking machine 10, the seventh transfer track 11 and the eighth transfer track 12. The digital input and digital output ports on the disassembling and lifting integrated machine 9, the stacking machine 10, the seventh transfer track 11 and the eighth transfer track 12 are respectively connected with the corresponding interfaces of the corresponding digital modules.

[0034] Among the four digital modules connected in sequence at the P2 port of the second gateway module, the ninth transfer track 13, the tenth transfer track 14, the disassembling machine 15 and the eleventh transfer track 16 are connected respectively. The digital input and digital output ports on the ninth transfer track 13, the tenth transfer track 14, the disassembling machine 15 and the eleventh transfer track 16 are respectively connected with the corresponding interfaces of the corresponding digital modules.

[0035] In the five digital modules cascaded in sequence at the P3 port of the second gateway module, two of the digital modules are connected with the stack lifting integrated machine 17, and the other three digital modules are connected with the twelfth transfer track 18, the thirteenth transfer track 19 and the fourteenth transfer track 20 respectively, and the digital input and digital output ports on the stack lifting integrated machine 17, the twelfth transfer track 18, the thirteenth transfer track 19 and the fourteenth transfer track 20 are connected with the corresponding interfaces of the corresponding digital modules respectively.

[0036] In the five digital modules cascaded in sequence at the P1 port of the second gateway module, two of the digital modules are connected with the second turntable 22, and the other three digital modules are connected with the fifteenth transfer track 21, the sixteenth transfer track 23 and the seventeenth transfer track 24 respectively, and the digital input and digital output ports on the second turntable 22, the fifteenth transfer track 21, the sixteenth transfer track 23 and the seventeenth transfer track 24 are connected with the corresponding interfaces of the corresponding digital modules respectively.

[0037] From the above, in the control system of the sterilization automatic logistics transfer system, by using the network connection mode shown in the figure, Figures 2-4 the digital modules can be arranged along the transfer direction to form the input and output ports on each device of the whole sterilization automatic logistics transfer system, can be connected in the corresponding digital module in place, and then the gateway module connected with the digital module further realizes the transmission of signals, compared with the wiring mode of the centralized I / O control mode in the prior art, solves the problems of complex line, large construction site workload, complex and variable work, non-standard wiring, poor quality, construction time, quality and material cannot be controlled and the like.

[0038] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments. However, any simple modification, equivalent change and modification made on the basis of the technical essence of the present application to the above embodiments still belongs to the protection scope of the technical scheme of the present application.

Claims

1. A control system for an automated sterilization logistics transfer system, comprising multiple actuators, the actuators including a sterilization cabinet (1), a tray stacking machine (10), a tray removal machine (15), a tray removal and lifting integrated machine (9), and a tray stacking and lifting integrated machine (17), the actuators being connected in series by several transfer tracks to form a closed loop, and a main controller connected to the actuators and the transfer tracks is provided, characterized in that: A switch is provided, and the main controller is connected to the input and output ports of the switch. Gateway modules are also connected to the input and output ports of the switch. Each input and output port of each gateway module is connected in series with several wiring modules. The input and output ends of the actuator and the transfer track are connected to the interface of the wiring modules.

2. The control system of the sterilization automated logistics transfer system according to claim 1, characterized in that: The gateway module includes a first gateway module and a second gateway module connected to the input and output ports of the switch. Several digital modules are connected in series at the input and output ports of the first gateway module and the second gateway module respectively. The digital input interface and digital output interface of the stacking machine (10), the stacking and lifting machine (9) and the multiple transfer tracks in the actuator are connected to the digital modules of the first gateway module. The digital input interface and digital output interface of the stacking machine (15), the stacking and lifting machine (17) and the multiple transfer tracks in the actuator are connected to the digital modules of the second gateway module.

3. The control system of the sterilization automated logistics transfer system according to claim 2, characterized in that: Of the five digital modules connected in series at the P2 port of the first gateway module, three digital modules are connected to different transfer tracks; of the three digital modules connected in series at the P3 port of the first gateway module, they are connected to different transfer tracks; of the five digital modules cascaded in series at the P1 port of the first gateway module, two digital modules are connected to the disassembly and lifting machine (9), and the other three digital modules are connected to the stacking machine (10) and different transfer tracks respectively.

4. The control system of the sterilization automated logistics transfer system according to claim 2, characterized in that: Of the four digital modules cascaded in sequence at the P2 port of the second gateway module, they are connected to the transfer rail and the tray disassembly machine (15), respectively; of the five digital modules cascaded in sequence at the P3 port of the second gateway module, two digital modules are connected to the tray lifting integrated machine (17), and the other three digital modules are connected to different transfer rails, respectively; of the five digital modules cascaded in sequence at the P1 port of the second gateway module, three digital modules are connected to different transfer rails, respectively.

5. The control system of the sterilization automated logistics transfer system according to claim 3, characterized in that: Two of the five digital modules connected in series at the P2 port of the first gateway module are connected to the first turntable (4). The digital input port and digital output port of the first turntable (4) are connected to the digital modules.

6. The control system of the sterilization automated logistics transfer system according to claim 4, characterized in that: Two of the five digital modules connected in series at the P1 port of the second gateway module are connected to the second turntable (22). The digital input port and digital output port of the second turntable (22) are connected to the digital modules.

7. The control system of the sterilization automated logistics transfer system according to claim 1, characterized in that: Touchscreens are also connected to the input and output ports of the switch.

8. The control system of the sterilization automated logistics transfer system according to claim 2, characterized in that: The gateway module is model SPPN-GW-001, and the digital module is model SPDB-08UP-011.

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