Blanking buffer tank for molecular sieve particles

By designing a molecular sieve particle feeding buffer tank and adopting a low-speed pushing and sponge buffer mechanism, the problems of dust and high energy consumption during the molecular sieve feeding process were solved, achieving low-energy and high-efficiency particle conveying.

CN223920606UActive Publication Date: 2026-02-17SICHUAN JIATAI HAIFU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520634943.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-02-17
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Existing molecular sieve feeding processes generate a large amount of dust, resulting in excessive energy consumption. Current technologies rely on fans for dust removal, which also consumes a significant amount of energy.

Method used

Design a molecular sieve particle feeding buffer tank, which includes a discharge mechanism, a pushing mechanism, a power mechanism and a buffer mechanism. The material is pushed by a low-speed rotating motor and a rubber plate, combined with sponge buffering, to reduce the particle falling speed and avoid dust.

Benefits of technology

It effectively reduces dust generation, decreases dust removal energy consumption, and improves the integrity and conveying efficiency of molecular sieve particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molecular sieve particle blanking buffer tank which comprises a discharging mechanism, a pushing mechanism, a power mechanism and a buffer mechanism, the discharging mechanism comprises a bucket tank, a discharging pipe and a pushing mechanism, the discharging pipe is connected and communicated with the bucket tank, and the pushing mechanism is connected with the bucket tank. The pushing mechanism comprises two rotating shafts movably connected with the discharging pipe and a rubber plate connected with the rotating shafts and attached to the inner wall of the discharging pipe. According to the utility model, molecular sieve raw materials are conveyed into the bucket tank, then the raw materials fall into the discharge pipe, then the output shaft of the motor is controlled to rotate at a low speed, the belt pulley is matched with the belt, the two rotating shafts rotate at a low speed, and the rubber plate pushes the raw materials in the discharge pipe, and in the process, the discharge speed is far less than the blanking speed, so that molecular sieve particles can be quickly piled up; therefore, the dust raising phenomenon is avoided, the use of electric appliances such as a fan for dust removal is avoided, and the use energy consumption of the device is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to buffer tank technical field, concretely is a kind of molecular sieve granule unloading buffer tank. BACKGROUND

[0002] Molecular sieve is a kind of silicate compound with cubic lattice. Molecular sieve has uniform microporous structure, and its pore diameter is uniform. These pores can adsorb molecules smaller than its diameter into the pore cavity, and have preferential adsorption capacity for polar molecules and unsaturated molecules. Therefore, it can separate molecules with different polarities, different saturation levels, different molecular sizes and different boiling points, i.e. it has the function of "sieve" molecules, so it is called molecular sieve. Because molecular sieve has the advantages of high adsorption capacity and strong thermal stability, which other adsorbents do not have, molecular sieve has been widely used.

[0003] The application number CN202022845084.2 relates to a molecular sieve unloading buffer tank, belonging to the field of molecular sieve manufacturing equipment, which includes a receiving hopper and other structures. During the falling of molecular sieve particles into the receiving hopper, the particles fall on the elastic membrane in the cylinder and slide on the membrane to the discharge port after absorbing the impact force, and then fall to the next elastic membrane, which slows down the particles after passing through multiple elastic membranes, and the particles fall completely on the receiving hopper, effectively maintaining the integrity of the particles. The application has the effect of improving product quality. However, during use, a considerable amount of dust is generated, which relies heavily on the fan for collection, resulting in high energy consumption during device use. SUMMARY

[0004] The present utility model aims to solve one of the technical problems existing in the prior art or related art.

[0005] To this end, the utility model employs the following technical scheme:

[0006] A molecular sieve particle unloading buffer tank, comprising a discharge mechanism, a pushing mechanism, a power mechanism and a buffer mechanism. The discharge mechanism comprises a hopper, a discharge pipe connected to and communicating with the hopper, a pushing mechanism, the pushing mechanism comprising two rotating shafts movably connected to the discharge pipe, rubber plates connected to the rotating shafts and attached to the inner wall of the discharge pipe, shaft sleeves movably connected to the top of the rotating shafts, and bolts connected between the discharge pipe and the shaft sleeves. The power mechanism comprises a belt pulley connected to the front end of the rotating shaft, a belt connected between the two belt pulleys, and a motor connected to the belt pulley near the hopper. The motor body is fixedly connected to the shaft sleeve near the hopper. The buffer mechanism comprises a rubbing plate connected to the two side walls inside the hopper, two intervals formed between the hopper and the rubbing plate, and a plurality of sponges connected to the rubbing plate.

[0007] By adopting the above technical scheme, the molecular sieve raw material is conveyed into the bucket tank, then the raw material falls into the discharge pipe, then the motor output shaft is controlled to rotate at a low speed, the belt pulley cooperates with the belt, the two rotating shafts rotate slowly, then the rubber plate pushes the raw material in the discharge pipe, in this process, the discharging speed is far less than the falling speed, so the molecular sieve particles can be quickly stacked, the falling height of the raw material is reduced, thereby the dust raising phenomenon is avoided, the use of electric dust removal devices such as fans is avoided, and the energy consumption of the device is reduced.

[0008] In a preferred example, the length of the rotating shaft is greater than the diameter of the discharge pipe, and the rotating shaft penetrates through the front and rear side walls of the discharge pipe.

[0009] In a preferred example, the two intervals are located on the front and rear sides of the rubbing plate, and the rubbing plate is inclined.

[0010] In a preferred example, the plurality of sponges on the rubbing plate are arranged at equal intervals in a row and are inclined.

[0011] In a preferred example, the bucket tank is provided with a tank cover which is in communication with the inside of the bucket tank.

[0012] In a preferred example, the bottom of the bucket tank is provided with a plurality of table legs which are arranged in a matrix.

[0013] In a preferred example, the bottom of the discharge pipe is provided with a supporting mechanism, the supporting mechanism comprises a hollow roller which is attached to the bottom of the discharge pipe, two connecting rods which are connected to the two ends of the hollow roller, and two table legs which are connected to the connecting rods.

[0014] By adopting the above technical scheme, the utility model has the beneficial effects that:

[0015] 1. In the utility model, the molecular sieve raw material is conveyed into the bucket tank, then the raw material falls into the discharge pipe, then the motor output shaft is controlled to rotate at a low speed, the belt pulley cooperates with the belt, the two rotating shafts rotate slowly, then the rubber plate pushes the raw material in the discharge pipe, in this process, the discharging speed is far less than the falling speed, so the molecular sieve particles can be quickly stacked, the falling height of the raw material is reduced, thereby the dust raising phenomenon is avoided, the use of electric dust removal devices such as fans is avoided, and the energy consumption of the device is reduced.

[0016] 2. In the utility model, the molecular sieve particles fall to the top of the rubbing plate through the top of the tank cover, then the plurality of sponges buffer the falling speed of the molecular sieve particles, and the integrity of the molecular sieve particle conveying is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure perspective view of the utility model;

[0018] Figure 2 It is the discharging mechanism schematic view of the utility model;

[0019] Figure 3 It is the pusher mechanism and power mechanism schematic view of the utility model;

[0020] Figure 4 It is the buffer mechanism schematic view of the utility model;

[0021] Figure 5 It is the support mechanism schematic view of the utility model.

[0022] Reference signs:

[0023] 100, discharging mechanism;110, bucket;120, discharging pipe;

[0024] 200, pusher mechanism;210, rotating shaft;220, rubber plate;230, shaft sleeve;240, bolt;

[0025] 300, power mechanism;310, belt pulley;320, belt;330, motor;

[0026] 400, buffer mechanism;410, rubbing plate;420, interval;430, sponge;

[0027] 500, tank cover;

[0028] 600, table leg;

[0029] 700, support mechanism;710, hollow roller;720, connecting rod. DETAILED DESCRIPTION

[0030] To make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below by combining with specific implementation manners and referring to drawings.It needs to be explained that the embodiment of the utility model and the features in the embodiment can be combined mutually without conflict.

[0031] It is understood that these descriptions are only exemplary, and not to limit the scope of the utility model.

[0032] Some embodiments of the utility model are described below in combination with drawings to provide a molecular sieve particle discharging buffer tank.

[0033] Embodiment one:

[0034] In combination with Figures 1-5As shown, the utility model provides a kind of molecular sieve granule unloading buffer tank, including discharge mechanism 100, pusher mechanism 200, power mechanism 300 and buffer mechanism 400, the discharge mechanism 100 includes hopper jar 110, discharge pipe 120 connected with the hopper jar 110 and communicates;

[0035] Pusher mechanism 200, the pusher mechanism 200 includes two pivot shafts 210 movably connected with the discharge pipe 120, rubber plate 220 connected with the pivot shaft 210 and the inner wall of discharge pipe 120 is attached, shaft sleeve 230 movably sleeved on the top of pivot shaft 210, bolt 240 is connected between discharge pipe 120 and shaft sleeve 230;

[0036] Power mechanism 300, the power mechanism 300 includes belt pulley 310 connected with the front end of pivot shaft 210, belt 320 connected between two belt pulleys 310, motor 330 is connected with the belt pulley 310 close to hopper jar 110, the motor 330 body is fixed with the shaft sleeve 230 close to hopper jar 110;

[0037] Buffer mechanism 400, the buffer mechanism 400 includes two spacers 420 formed between hopper jar 110 and rubbing plate 410, a plurality of sponges 430 are connected with the rubbing plate 410.

[0038] Further, the length of pivot shaft 210 is greater than the diameter of discharge pipe 120, the two ends of pivot shaft 210 respectively penetrate the front side wall and the rear side wall of discharge pipe 120, the inner side wall of shaft sleeve 230 is attached with the outer wall of discharge pipe 120, and the size of pivot shaft 210 provides mounting conditions for shaft sleeve 230.

[0039] Further, two spacers 420 are located on the front and rear sides of rubbing plate 410 respectively, the rubbing plate 410 is arranged obliquely, and the spacer 420 is arranged to ensure that the raw materials entering the hopper jar 110 can smoothly fall into the discharge pipe 120.

[0040] Further, a plurality of sponges 430 on the rubbing plate 410 are equidistantly arranged in a row obliquely, the top of the sponge 430 is arranged as "∧" shape, and the sponge 430 is arranged to provide conditions for buffering the impact force of molecular sieve granule falling.

[0041] Example two:

[0042] Combined Figure 1 As shown, on the basis of example one, the hopper jar 110 is provided with a jar cover 500 on the top, the jar cover 500 is communicated with the inside of hopper jar 110, the jar cover 500 is arranged to reduce the area of the top of hopper jar 110, reduce the probability of dust flying out, and protect the working environment.

[0043] Embodiment three:

[0044] In combination Figure 1 And Figure 5 As shown in the above embodiment, the bucket 110 is provided with a plurality of table legs 600, and the plurality of table legs 600 are arranged in a matrix. The table legs 600 can firmly support the bucket 110, and provide installation conditions for the discharge pipe 120.

[0045] Further, the bottom of the discharge pipe 120 is provided with a supporting mechanism 700, which comprises a hollow roller 710 fitted to the bottom of the discharge pipe 120, and two connecting rods 720 connected to both ends of the hollow roller 710. The two connecting rods 720 are respectively connected to the two table legs 600 near the left side of the bucket 110. The hollow roller 710 cooperates with the connecting rod 720 to firmly support the discharge pipe 120, thereby improving the installation firmness of the discharge pipe 120.

[0046] The working principle and use process of the utility model are as follows: when the device is put into practical use, the molecular sieve particles fall to the top of the rubbing plate 410 through the top end of the tank cover 500. The shape and layout design of the rubbing plate 410 make the molecular sieve particles pass through the two intervals 420 and then fall into the discharge pipe 120. Here, the multiple sponges 430 buffer the falling speed of the molecular sieve particles, ensuring the integrity of the molecular sieve particle conveying. Then, the motor 330 is started. Here, the power of the motor 330 is reduced, and the output shaft of the motor 330 rotates at a low speed. Then, the belt pulley 310 cooperates with the belt 320, and the two rotating shafts 210 rotate slowly. Then, the rubber plate 220 pushes the raw materials in the discharge pipe 120. During this process, the discharge speed is much smaller than the falling speed, so the molecular sieve particles will quickly pile up, reducing the falling height of the raw materials. In this way, the dust phenomenon is avoided, and the use of electric dust removal devices such as fans is avoided, thereby reducing the energy consumption of the device.

[0047] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model. The scope of the utility model is defined by the claims and their equivalents.

Claims

1. A molecular sieve particulate downer surge tank characterized by, Include: Discharge mechanism (100), the discharge mechanism (100) includes hopper (110), the discharge pipe (120) connected and communicated with the hopper (110); Pushing mechanism (200), the pushing mechanism (200) includes two rotating shafts (210) movably connected with the discharge pipe (120), rubber plates (220) connected with the rotating shafts (210) and attached to the inner wall of the discharge pipe (120), shaft sleeves (230) movably sleeved on the top of the rotating shafts (210), bolts (240) connected between the discharge pipe (120) and the shaft sleeve (230); Power mechanism (300), the power mechanism (300) includes pulleys (310) connected with the front ends of the rotating shafts (210), belts (320) connected between the two pulleys (310), motors (330) connected with the pulleys (310) close to the hopper (110), the motor (330) body is fixedly connected with the shaft sleeve (230) close to the hopper (110); Buffer mechanism (400), the buffer mechanism (400) includes two rubbing plates (410) connected with the two side walls inside the hopper (110), two intervals (420) formed between the hopper (110) and the rubbing plate (410), and a plurality of sponges (430) connected with the rubbing plate (410).

2. The molecular sieve particulate unloading surge tank of claim 1 wherein, The length of the rotating shaft (210) is greater than the diameter of the discharge pipe (120), and the two ends of the rotating shaft (210) respectively penetrate the front side wall and the rear side wall of the discharge pipe (120), and the inner side wall of the shaft sleeve (230) is attached to the outer wall of the discharge pipe (120).

3. The molecular sieve particulate unloading surge tank of claim 1 wherein, Two intervals (420) are respectively located on the front and rear sides of the rubbing plate (410), and the rubbing plate (410) is arranged obliquely.

4. The molecular sieve particulate unloading surge tank of claim 1 wherein, The plurality of sponges (430) on the rubbing plate (410) are arranged in a row obliquely at equal intervals, and the top of the sponge (430) is arranged as an inverted V-shaped opening downward.

5. The molecular sieve particulate unloading surge tank of claim 1 wherein, The hopper (110) is provided with a lid (500) on the top, and the lid (500) is communicated with the inside of the hopper (110).

6. The molecular sieve particulate unloading surge tank of claim 1 wherein, The hopper (110) is provided with a plurality of table legs (600) on the bottom, and the plurality of table legs (600) are arranged in a matrix.

7. The molecular sieve particulate dispensing surge tank of Claim 6 wherein, The discharge pipe (120) is provided with a supporting mechanism (700) on the bottom, the supporting mechanism (700) includes a hollow roller (710) attached to the bottom of the discharge pipe (120), two connecting rods (720) connected with the two ends of the hollow roller (710), and the two connecting rods (720) are respectively connected with two table legs (600) close to the left side of the hopper (110).

Citation Information

Patent Citations

  • Molecular sieve blanking buffer tank

    CN213949412U