Anti-deviation winding device

Abstract

The utility model discloses an anti-deviation winding device, which belongs to the field of auxiliary winding tools and comprises an equipment frame, supporting plates are fixedly connected to two sides of the top of the equipment frame, winding rollers are rotatably connected to opposite surfaces of the two supporting plates, a winding motor is fixedly connected to an outward surface of one supporting plate, and a winding roller is rotatably connected to an outward surface of the other supporting plate. An output shaft of the winding motor is fixedly connected with the winding roller, a guiding assembly used for guiding material winding is arranged on one side of the top of the equipment frame, and the guiding assembly comprises two fixing plates symmetrically and fixedly connected to the top of the equipment frame; by arranging the guide assembly, the materials can be guided to gradually cover the outer portion of the winding roller, then the problem that the materials are intensively wound on a certain part of the winding roller can be avoided, and therefore the winding efficiency is improved; according to the anti-deviation winding device, the limiting pieces and the limiting protrusions are arranged, so that the ends of materials can be fixed, and the materials are prevented from rotating synchronously with the winding roller during winding.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary winding tools, specifically relating to a winding device to prevent deviation. Background Technology

[0002] In industrial production, especially in fields involving the winding and wrapping of materials such as textiles, plastic films, and wires and cables, efficient winding and anti-deviation technology is crucial for production efficiency and product quality. These industries generally rely on winding devices to wind materials in an orderly manner onto the winding shaft for subsequent processing, storage, and transportation.

[0003] Traditional winding devices typically employ simple mechanical structures, using a motor to drive a winding roller to rotate, gradually winding the material around it. However, this traditional winding method has significant problems in certain situations, especially when the width of the material being wound is narrow. Due to the material's flexibility and lack of proper guidance, it is easy for material to concentrate in a certain part of the winding shaft. This not only leads to uneven winding, affecting the product's appearance and quality, but also reduces winding efficiency and increases production costs. Therefore, this invention provides a winding device to prevent deviation. Utility Model Content

[0004] The purpose of this invention is to provide an anti-deviation winding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an anti-deviation winding device, comprising a device frame, with support plates fixedly connected to both sides of the top of the device frame, and a winding roller rotatably connected to the opposite surfaces of the two support plates, a winding motor fixedly connected to the outward side of one of the support plates, the output shaft of the winding motor being fixedly connected to the winding roller, and a guide component for guiding the material winding provided on one side of the top of the device frame.

[0006] In a preferred embodiment, the guiding assembly includes two fixed plates symmetrically fixed to the top of the equipment frame, a rotating screw rotatably connected between the two fixed plates, and a transmission frame connected to the external thread of the rotating screw.

[0007] In a preferred embodiment, the transmission frame has a guide cavity inside, and a guide roller is rotatably connected inside the guide cavity, through which the material passes the bottom of the guide roller.

[0008] In a preferred embodiment, a guide rail is fixedly connected to the top of the equipment frame, and a guide groove adapted to the guide rail is provided at the bottom of the transmission frame.

[0009] In a preferred embodiment, a first drive wheel is fixedly connected to the outside of one end of the rotating screw, and a second drive wheel is fixedly connected to the outside of the connecting shaft on one side of the take-up roller. The second drive wheel and the first drive wheel are connected by a transmission belt.

[0010] In a preferred embodiment, the diameter of the first drive wheel is much larger than the diameter of the second drive wheel.

[0011] In a preferred embodiment, a limiting member is provided on the outside of one end of the take-up roller, and a limiting protrusion is provided on the side of the limiting member facing the take-up roller.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This anti-deviation winding device, by setting up a guiding component, can guide the material to gradually cover the outside of the take-up roller, thereby avoiding the problem of concentrated winding on a certain part of the take-up roller, thus improving winding efficiency;

[0014] This anti-deviation winding device, by setting limiting elements and limiting protrusions, can fix the end of the material and prevent it from rotating synchronously with the winding roller during winding. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of this utility model;

[0016] Figure 2 This is a side view of the structure of this utility model;

[0017] Figure 3 This is a front view of the transmission frame.

[0018] In the diagram: 1. Equipment frame; 2. Support plate; 3. Take-up roller; 301. Limiting component; 302. Limiting protrusion; 4. Rotating screw; 5. First drive wheel; 6. Second drive wheel; 7. Transmission belt; 8. Guide rail; 9. Transmission frame; 901. Guide groove; 902. Guide cavity; 10. Take-up motor; 11. Guide roller. Detailed Implementation

[0019] The present invention will be further described below with reference to the embodiments.

[0020] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0021] Please see Figure 1-3This utility model provides an anti-deviation winding device, including a device frame 1. Support plates 2 are fixedly connected to both sides of the top of the device frame 1. A winding roller 3 is rotatably connected to the opposite surfaces of the two support plates 2. A winding motor 10 is fixedly connected to the outer surface of one of the support plates 2. The output shaft of the winding motor 10 is fixedly connected to the winding roller 3. A guiding assembly for guiding material winding is provided on one side of the top of the device frame 1. The guiding assembly includes two fixed plates symmetrically fixed to the top of the device frame 1. A rotating screw 4 is rotatably connected between the two fixed plates. A transmission frame 9 is threadedly connected to the external surface of the rotating screw 4. The transmission frame 9 has an internal opening... A guide cavity 902 is provided, and a guide roller 11 is rotatably connected inside the guide cavity 902. The material passes through the bottom of the guide roller 11. A guide rail 8 is fixedly connected to the top of the equipment frame 1. A guide groove 901 adapted to the guide rail 8 is opened at the bottom of the transmission frame 9. A first drive wheel 5 is fixedly connected to the outside of one end of the rotating screw 4. A second drive wheel 6 is fixedly connected to the outside of the connecting shaft on one side of the take-up roller 3. The second drive wheel 6 and the first drive wheel 5 are connected by a transmission belt 7. The diameter of the first drive wheel 5 is much larger than the diameter of the second drive wheel 6. When the take-up motor 10 is started, its output shaft drives the take-up roller 3 to start rotating. At the same time, since the second drive wheel 6 is fixedly connected to the connecting shaft on one side of the take-up roller 3, the second drive wheel 6 also rotates. Driven by the transmission belt 7, the first drive wheel 5 also begins to rotate. The first drive wheel 5 is fixedly connected to one end of the rotating screw 4, causing the rotating screw 4 to rotate accordingly. The external thread of the rotating screw 4 is connected to the transmission frame 9. Since the top of the equipment frame 1 is fixedly connected to the guide rail 8, and the bottom of the transmission frame 9 has a guide groove 901 that matches the guide rail 8, the transmission frame 9 moves horizontally along the guide rail 8 under the rotation of the rotating screw 4. This movement is smooth and controllable, ensuring that the guide roller 11 inside the transmission frame 9 can guide the material for winding along a predetermined path. The guide roller 11 is rotatably connected to the guide cavity 902 inside the transmission frame 9. The material passes through the bottom of the guide roller 11 and is smoothly guided onto the winding roller 3. As the transmission frame 9 moves, the position of the guide roller 11 also changes, thereby ensuring that the material can be evenly covered on the entire surface of the take-up roller 3, avoiding the problem of material being concentrated in a certain part of the take-up roller 3. In addition, since the diameter of the first drive wheel 5 is much larger than the diameter of the second drive wheel 6, according to the principle of transmission ratio calculation, the rotation speed of the rotating screw 4 will be lower than the rotation speed of the take-up roller 3.This design allows the transmission frame 9 to move at a relatively slow speed, providing sufficient time for the material to gradually cover the take-up roller 3, ensuring the stability and uniformity of the winding process. By setting up guiding components, especially utilizing the combined use of the rotating screw 4, transmission frame 9, and guide roller 11, the material can be guided to gradually cover the outside of the take-up roller 3, effectively avoiding the problem of material concentrating on a certain part of the take-up roller 3 and significantly improving the anti-deviation effect. Since the movement of the transmission frame 9 is smooth and controllable, and the diameter difference between the first drive wheel 5 and the second drive wheel 6 ensures a reasonable speed ratio between the take-up roller 3 and the transmission frame 9, the material can be evenly covered on the take-up roller 3, thereby improving the winding efficiency. The anti-deviation winding device of this utility model has a relatively simple structure, mainly composed of equipment frame 1, support plate 2, take-up roller 3, guiding components, etc. The connection and transmission methods between the components are also relatively direct and clear, making maintenance relatively convenient. This device is not only suitable for material winding and wrapping in industries such as textiles, plastic films, and wires and cables, but can also be appropriately adjusted and improved as needed to adapt to the needs of more different fields and materials.

[0022] The take-up roller 3 has a limiting member 301 on one end of its outer surface. A limiting protrusion 302 is provided on the side of the limiting member 301 facing the take-up roller 3. When the material begins to be wound onto the take-up roller 3, the starting end of the material is placed between the limiting protrusion 302 and the surface of the take-up roller 3. Due to the presence of the limiting protrusion 302, the starting end of the material is effectively fixed on the take-up roller 3, preventing it from rotating synchronously with the take-up roller 3 during the winding process. As the take-up roller 3 continues to rotate, the material gradually wraps around the take-up roller 3 and is guided by the guide roller 11 to maintain a uniform winding state. Simultaneously, the limiting protrusion 302 continues to fix the starting end of the material, ensuring the stability and reliability of the entire winding process.

[0023] The working principle and usage process of this utility model are as follows: First, when the winding motor 10 is started, its output shaft drives the winding roller 3 to start rotating. At the same time, since the second drive wheel 6 is fixedly connected to the connecting shaft on one side of the winding roller 3, the second drive wheel 6 also rotates. Through the transmission action of the transmission belt 7, the first drive wheel 5 also starts to rotate. Since the first drive wheel 5 is fixedly connected to one end of the rotating screw 4, the rotating screw 4 rotates accordingly. The external thread of the rotating screw 4 is connected to the transmission frame 9. Since the top of the equipment frame 1 is fixedly connected to the guide rail 8, and the bottom of the transmission frame 9 is provided with a guide groove 901 that matches the guide rail 8, the transmission frame 9 moves horizontally along the guide rail 8 under the rotation action of the rotating screw 4. This movement is smooth and controllable, ensuring that the guide roller 11 inside the transmission frame 9 can guide the material for winding according to the predetermined path. The guide roller 11 is rotatably connected to the guide cavity 902 inside the transmission frame 9. The material passes through the bottom of the guide roller 11 and is smoothly guided onto the winding roller 3. As the transmission frame 9 moves, the position of the guide roller 11 also changes, ensuring that the material can be evenly covered on the entire surface of the take-up roller 3, avoiding the problem of material concentrating in a certain part of the take-up roller 3. Furthermore, since the diameter of the first drive wheel 5 is much larger than the diameter of the second drive wheel 6, according to the principle of transmission ratio calculation, the rotational speed of the screw 4 will be lower than the rotational speed of the take-up roller 3. This design makes the movement speed of the transmission frame 9 relatively slow, thus providing sufficient time for the material to gradually cover the take-up roller 3, ensuring the stability and uniformity of the winding process.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding device for preventing deflection, comprising a device frame (1), characterized in that: Support plates (2) are fixedly connected to both sides of the top of the equipment frame (1). A winding roller (3) is rotatably connected to the opposite surfaces of the two support plates (2). A winding motor (10) is fixedly connected to the outer surface of one of the support plates (2). The output shaft of the winding motor (10) is fixedly connected to the winding roller (3). A guide component for guiding the material winding is provided on one side of the top of the equipment frame (1).

2. The anti-deviation winding device according to claim 1, characterized in that: The guiding assembly includes two fixed plates symmetrically fixed to the top of the equipment frame (1), and a rotating screw (4) is rotatably connected between the two fixed plates. The external thread of the rotating screw (4) is connected to a transmission frame (9).

3. The anti-deviation winding device according to claim 2, characterized in that: The transmission frame (9) has a guide cavity (902) inside, and a guide roller (11) is rotatably connected inside the guide cavity (902). The material passes through the bottom of the guide roller (11).

4. The anti-deviation winding device according to claim 2, characterized in that: The top of the equipment frame (1) is fixedly connected to a guide rail (8), and the bottom of the transmission frame (9) is provided with a guide groove (901) that is compatible with the guide rail (8).

5. The anti-deviation winding device according to claim 2, characterized in that: One drive wheel (5) is fixedly connected to the outside of one end of the rotating screw (4), and a second drive wheel (6) is fixedly connected to the outside of the connecting shaft on one side of the take-up roller (3). The second drive wheel (6) and the first drive wheel (5) are connected by a transmission belt (7).

6. The anti-deviation winding device according to claim 5, characterized in that: The diameter of the first drive wheel (5) is much larger than the diameter of the second drive wheel (6).

7. The anti-deviation winding device according to claim 1, characterized in that: A limiting member (301) is provided on the outside of one end of the take-up roller (3), and a limiting protrusion (302) is provided on the side of the limiting member (301) facing the take-up roller (3).

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