Automatic winding and bundling machine for fixing steel strand

Abstract

The utility model relates to the technical field of steel strand fixing, and discloses an automatic winding and bundling machine for fixing steel strands, which comprises a mounting frame, a clamping block is slidably connected to one side of the inner wall of the mounting frame, and a positioning component is arranged between the mounting frame and the clamping block; the positioning assembly comprises a mounting sleeve, the outer wall of the mounting sleeve is arranged between the mounting frame and the clamping block, a first clamping block is arranged in the mounting sleeve, a second clamping block is slidably connected into the first clamping block, and second limiting rings are fixedly connected to the outer walls of the first clamping block and the second clamping block. A first limiting ring is fixedly connected to one side of the outer wall of the mounting sleeve. According to the device, the mounting sleeve is matched with the clamping block, and the bevel gear set is driven by the gear motor I to drive the winding coil to wind the steel strand; the second gear motor synchronously drives reverse winding, and the forward and reverse winding function is achieved. And due to cooperative work of the two motors, the winding efficiency and the equipment practicability are remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel strand fixing technical field especially relates to a kind of automatic winding machine for fixing steel strand. BACKGROUND

[0002] Steel strand is important support material in the field of electric power, communication, building etc., and its fixing mode directly affects the stability and safety of structure. The traditional steel strand fixing mostly uses artificial binding or simple mechanical auxiliary mode, and the efficiency is low and consistency is poor. To improve construction efficiency and ensure fixing reliability, an automatic equipment is needed to realize the rapid and accurate winding fixing of steel strand. Therefore, the utility model provides an automatic winding machine for fixing steel strand, which realizes the automatic winding, fastening and beating forming of steel strand by the combination of mechanical transmission and intelligent control, and can be widely applied to electric power stringing, communication tower reinforcement and other scenes.

[0003] At present, the fixing of steel strand still mainly relies on manual winding, and this mode has obvious efficiency bottleneck and quality hidden trouble. Since manual operation is difficult to accurately control the tightness, number of turns and winding angle of winding, it is easy to cause the steel strand to be not fixed firmly or unevenly stressed, and then affect the stability of overall structure. In addition, long-time repetitive labor not only increases construction cost, but also easily causes safety hazards due to operation fatigue, so an automatic winding machine for fixing steel strand is proposed to solve the above problems. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides an automatic winding machine for fixing steel strand, which aims to improve the problem that most of the winding operation of steel strand in the prior art uses manual winding, and it is difficult to accurately control the tightness, number of turns and winding angle of winding due to manual operation, which easily causes the steel strand to be not fixed firmly or unevenly stressed, and then affects the stability of overall structure.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an automatic winding machine for fixing steel strand, comprising a mounting frame, a clamping block is slidably connected to one side of the inner wall of the mounting frame, and a positioning assembly is arranged between the mounting frame and the clamping block.

[0006] The positioning assembly includes a mounting sleeve, the outer wall of the mounting sleeve is arranged between a mounting frame and a clamping block, a clamping block one is arranged in the mounting sleeve, a clamping block two is slidably connected in the clamping block one, the outer walls of the clamping block one and the clamping block two are fixedly connected with a limiting ring two, one side of the outer wall of the limiting ring one is fixedly connected with a bevel gear one, one side of the outer wall of the mounting frame is provided with a speed reducer one, the output end of the speed reducer one is fixedly connected with a bevel gear two, one side of the outer wall of the mounting frame opposite to the speed reducer one is provided with a speed reducer two, the output end of the speed reducer two is fixedly connected with a bevel gear three, and the bevel gear two and the bevel gear three are in meshing connection with the tooth end of the bevel gear one.

[0007] Further, the other side of the outer wall of the mounting sleeve is fixedly connected with a fixed plate, the lower side of the outer wall of the fixed plate is rotatably connected with a limiting wheel two, and the upper side of the outer wall of the fixed plate is rotatably connected with a limiting wheel one.

[0008] Further, the lower surface of the clamping block is rotatably connected with a lead screw, and the outer wall of the lead screw is threadedly connected in the mounting frame.

[0009] Further, the lower surface of the clamping block is fixedly connected with a telescopic rod, and the lower end of the telescopic rod is fixedly connected to the inner wall of the mounting frame.

[0010] Further, the outer walls of the limiting wheel one and the limiting wheel two are sleeved with a winding coil, a steel strand body is arranged between the clamping block one and the clamping block two, and the winding coil is wound on the outer wall of the steel strand body.

[0011] Further, the lower end of the lead screw is fixedly connected with a handle, and the handle is used for conveniently driving the lead screw to rotate.

[0012] Further, one side of the outer wall of the limiting ring one abuts against the outer walls of the mounting frame and the clamping block, the limiting ring one is used for limiting the movement of the mounting sleeve, and the outer walls of the two limiting ring twos abut against the outer wall of the mounting sleeve, and the two limiting ring twos are respectively used for limiting the movement of the clamping block one and the clamping block two.

[0013] Further, one side of the outer wall of the speed reducer one is fixedly connected with a mounting plate one, the outer wall of the mounting plate one is fixedly connected to the upper side of the outer wall of the mounting frame, one side of the outer wall of the speed reducer two is fixedly connected with a mounting plate two, and the outer wall of the mounting plate two is fixedly connected to the lower side of the outer wall of the mounting frame.

[0014] The utility model has the advantages of the following:

[0015] 1. In this utility model, by placing the mounting sleeve between the mounting frame and the clamping block, and then sliding the second clamping block into the first clamping block, while simultaneously driving the second bevel gear to mesh and rotate with the first bevel gear through the first reduction motor, the first reduction motor drives the second bevel gear to rotate, thereby achieving the effect of driving the winding coil to wind around the outer wall of the steel strand body. At the same time, by driving the second reduction motor to drive the third bevel gear to rotate, the winding coil is also driven to wind around the outer wall of the steel strand body. Through the cooperation of the first and second reduction motors, the effect of forward and reverse driving of the outer coil of the mounting sleeve to wind is achieved, thereby improving the practicality of the machine.

[0016] 2. In this utility model, the setting of the limiting wheel one can realize the placement of the winding coil to prevent it from falling. At the same time, the rotation of the mounting sleeve makes the winding coil limited inside the limiting wheel two to prevent the winding coil from shifting. Furthermore, by rotating the handle, the lead screw can be driven to disengage the clamping block from one side of the mounting frame, thereby realizing the effect of quick disassembly of the mounting frame and the internal parts of the clamping block, thus improving the practicality of the machine. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of an automatic winding and bundling machine for fixing steel strands proposed in this utility model.

[0018] Figure 2 This is a schematic diagram of the telescopic rod structure of an automatic winding and bundling machine for fixing steel strands proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the mounting sleeve part of an automatic winding and bundling machine for fixing steel strands, as proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of a portion of the clamping block structure of an automatic winding and bundling machine for fixing steel strands, as proposed in this utility model.

[0021] Legend:

[0022] 1. Mounting bracket; 2. Clamping block; 3. Mounting sleeve; 4. Limiting ring one; 5. Bevel gear one; 6. Clamping block one; 7. Clamping block two; 8. Limiting ring two; 9. Fixing plate; 10. Limiting wheel one; 11. Limiting wheel two; 12. Mounting plate one; 13. Gear motor one; 14. Bevel gear two; 15. Mounting plate two; 16. Gear motor two; 17. Bevel gear three; 18. Lead screw; 19. Handle; 20. Telescopic rod; 21. Winding coil; 22. Steel strand body. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1 - Figure 4 This utility model provides an embodiment of an automatic winding and bundling machine for fixing steel strands, including a mounting frame 1. The mounting frame 1 serves as the main support structure, providing stability for the entire device. A clamping block 2 is slidably connected to one side of the inner wall of the mounting frame 1. Through this design, the clamping block 2 can slide freely on the mounting frame 1 to adapt to different sizes of steel strands. A positioning component is provided between the mounting frame 1 and the clamping block 2 to ensure that the clamping block 2 is fixed in position on the mounting frame 1 and to prevent excessive sliding. The positioning component includes a mounting sleeve 3, the outer wall of which is set between the mounting frame 1 and the clamping block 2 to ensure the relative position between the components. A clamping block 6 is provided inside the mounting sleeve 3, and a clamping block 7 is slidably connected inside the clamping block 6. The two are used together to adjust the opening and closing degree of the clamping block 2, thereby better fixing the steel strands. Limiting rings 8 are fixedly connected to the outer walls of both the clamping block 6 and the clamping block 7. To ensure the clamping block does not slide excessively or detach, a limit ring 4 is fixedly connected to one side of the outer wall of the mounting sleeve 3. The function of the limit ring 4 is to limit the range of motion of the clamping block 2 and ensure its precise fixation. A bevel gear 5 is fixedly connected to one side of the outer wall of the limit ring 4, which can achieve power connection with other components through the gear transmission system. A geared motor 13 is provided on one side of the outer wall of the mounting frame 1. This motor provides low-speed and stable power output through a reduction method. A bevel gear 14 is fixedly connected to the output end of the geared motor 13. This gear meshes with the bevel gear 5, thereby driving the rotation of related components. A geared motor 16 is provided on the outer wall of the mounting frame 1 opposite to the geared motor 13. It is used to further adjust the speed control and ensure the smooth operation of the equipment. A bevel gear 17 is fixedly connected to the output end of the geared motor 16. This gear meshes with the bevel gear 14 to complete the power transmission.

[0025] Specifically, the device provides stable power output through the cooperation of geared motor 13 and geared motor 2 16, ensuring that there is no excessive acceleration or excessive friction during the fixing of the steel strand; the transmission system of bevel gear 1 5, bevel gear 2 14 and bevel gear 3 17 ensures that the power transmission of the entire device is efficient and stable; and the positioning component can precisely control the position of the clamping block 2 to prevent the steel strand from shifting during the fixing process.

[0026] Reference Figure 1 -Figure 4 A fixing plate 9 is fixedly connected to the other side of the outer wall of the mounting sleeve 3, providing additional support and stability. A limiting wheel 11 is rotatably connected to the lower side of the outer wall of the fixing plate 9. The limiting wheel 11 is designed to ensure the uniformity and smoothness of the steel strand winding process, while preventing uneven winding. A limiting wheel 10 is rotatably connected to the upper side of the outer wall of the fixing plate 9. The limiting wheel 10 and the limiting wheel 11 work together to ensure that the steel strand moves along the correct track during winding, avoiding loosening and misalignment. A lead screw 18 is rotatably connected to the lower surface of the clamping block 2. The rotation of the lead screw 18 drives the clamping block 2 to move up and down, adjusting the clamping force of the steel strand. The screw 18 is threaded into the mounting frame 1, enabling smooth movement of the screw 18 and the clamping block 2. A telescopic rod 20 is fixedly connected to the lower surface of the clamping block 2. This telescopic rod 20 can be adjusted in length as needed to ensure precise clamping and limiting of the clamping block 2 at different positions. The lower end of the telescopic rod 20 is fixedly connected to the inner wall of the mounting frame 1, ensuring its stability. A winding coil 21 is sleeved on the outer wall of the first limiting wheel 10 and the second limiting wheel 11. This winding coil 21 is used to fix and guide the steel strand to maintain a uniform distribution during winding. A steel strand body 22 is positioned between the first clamping block 6 and the second clamping block 7. The steel strand body 22, as the core component, is adjusted by the clamping block 2. Precise positioning is achieved; the winding coil 21 is wound around the outer wall of the steel strand body 22 to ensure minimal friction between the steel strand and other components of the device during winding, avoiding damage caused by friction; a handle 19 is fixedly connected to the lower end of the lead screw 18, allowing the user to easily drive the lead screw 18 for fine adjustment by manually turning the handle 19, ensuring accuracy and stability during clamping and winding; one side of the outer wall of the first limiting ring 4 abuts against the outer wall of the mounting frame 1 and the clamping block 2, limiting the movement of the mounting sleeve 3 to ensure that the device does not move excessively and maintains precise operation; one side of the outer wall of the two second limiting rings 8 abuts against the outer wall of the mounting sleeve 3, and the two second limiting rings 8... 8 is used to limit the movement of clamping block 6 and clamping block 7 respectively, ensuring that the movement of these two components does not exceed the set range and maintaining the stability of the clamping process; mounting plate 12 is fixedly connected to one side of the outer wall of geared motor 13, which provides fixed support between the motor and the mounting frame 1, ensuring the stable operation of the geared motor; mounting plate 12 is fixedly connected to the upper side of the outer wall of the mounting frame 1, enhancing the stability of the overall structure; mounting plate 15 is fixedly connected to one side of the outer wall of geared motor 16, which also provides stable support for the second geared motor; mounting plate 15 is fixedly connected to the lower side of the outer wall of the mounting frame 1, ensuring the smooth operation of the equipment during operation.

[0027] Specifically, through the design and coordination of these components, the device can effectively achieve precise winding and fixing of the steel strand; the cooperation of the lead screw 18, telescopic rod 20, and clamping block 2 ensures precise clamping and adjustment of the steel strand during winding; limit wheel one 10 and limit wheel two 11 ensure the uniform distribution of the steel strand during winding, preventing unevenness; the setting of the winding coil 21 further improves the stability and efficiency of winding and reduces friction between the steel strand and the equipment; the cooperation of geared motor one 13 and geared motor two 16 ensures that the entire equipment can maintain a stable low-speed power output during operation, avoiding equipment failure caused by excessively fast rotation.

[0028] Working principle: When using this bundling machine to wind steel strands, firstly, place the steel strand body 22 inside clamping block 1 6. After inserting clamping block 2 7 into clamping block 1 6, place clamping block 1 6 and clamping block 2 7 inside the mounting sleeve 3. Then, install the entire assembly between the mounting frame 1 and the clamping block 2. By rotating the handle 19, the lead screw 18 causes the clamping block 2 to abut against one side of the mounting sleeve 3, simultaneously causing the telescopic rod 20 to extend and retract, thereby preventing the clamping block 2 from rotating. By aligning one end of the winding coil 21 with the steel strand body 22, and then placing the winding coil 21 outside the first limiting wheel 10 and the second limiting wheel 11, and then starting the first reduction motor 13 to drive the second bevel gear 14 to mesh and rotate with the first bevel gear 5, the effect of winding the winding coil 21 forward on the outer wall of the steel strand body 22 is achieved through the movement of the first bevel gear 5. Based on the above working principle, starting the second reduction motor 16 will achieve the effect of winding the winding coil 21 in the reverse direction on the outer wall of the steel strand body 22.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic winding and bundling machine for fixing steel strands, comprising a mounting frame (1), characterized in that: A clamping block (2) is slidably connected to one side of the inner wall of the mounting frame (1), and a positioning component is provided between the mounting frame (1) and the clamping block (2); The positioning component includes a mounting sleeve (3), the outer wall of which is disposed between the mounting frame (1) and the clamping block (2). A clamping block 1 (6) is disposed inside the mounting sleeve (3), and a clamping block 2 (7) is slidably connected inside the clamping block 1 (6). A limit ring 2 (8) is fixedly connected to the outer wall of both the clamping block 1 (6) and the clamping block 2 (7). A limit ring 1 (4) is fixedly connected to one side of the outer wall of the mounting sleeve (3). A bevel gear 1 (5) is fixedly connected to one side of the outer wall of the limit ring 1 (4). A reduction motor 1 (13) is disposed on one side of the outer wall of the mounting frame (1). A bevel gear 2 (14) is fixedly connected to the output end of the reduction motor 1 (13). A reduction motor 2 (16) is disposed on the side of the outer wall of the mounting frame (1) opposite to the reduction motor 1 (13). A bevel gear 3 (17) is fixedly connected to the output end of the reduction motor 2 (16). Both the bevel gear 2 (14) and the bevel gear 3 (17) are meshed with the tooth end of the bevel gear 1 (5).

2. An automatic winding and bundling machine for fixing steel strands according to claim 1, characterized in that: A fixing plate (9) is fixedly connected to the other side of the outer wall of the mounting sleeve (3). A second limiting wheel (11) is rotatably connected to the lower side of the outer wall of the fixing plate (9), and a first limiting wheel (10) is rotatably connected to the upper side of the outer wall of the fixing plate (9).

3. An automatic winding and bundling machine for fixing steel strands according to claim 1, characterized in that: The lower surface of the clamping block (2) is rotatably connected to a lead screw (18), and the outer wall of the lead screw (18) is threadedly connected to the inside of the mounting bracket (1).

4. An automatic winding and bundling machine for fixing steel strands according to claim 1, characterized in that: The lower surface of the clamping block (2) is fixedly connected to a telescopic rod (20), and the lower end of the telescopic rod (20) is fixedly connected to the inner wall of the mounting frame (1).

5. An automatic winding and bundling machine for fixing steel strands according to claim 2, characterized in that: The outer walls of the first limiting wheel (10) and the second limiting wheel (11) are fitted with a winding coil (21), and a steel strand body (22) is provided between the first clamping block (6) and the second clamping block (7). The winding coil (21) is wound around the outer wall of the steel strand body (22).

6. An automatic winding and bundling machine for fixing steel strands according to claim 3, characterized in that: A handle (19) is fixedly connected to the lower end of the lead screw (18), and the handle (19) is used to facilitate the user to drive the lead screw (18) to rotate.

7. An automatic winding and bundling machine for fixing steel strands according to claim 1, characterized in that: The outer wall of the first limiting ring (4) abuts against the outer wall of the mounting frame (1) and the clamping block (2). The first limiting ring (4) is used to limit the movement of the mounting sleeve (3). The outer walls of the two second limiting rings (8) abut against the outer wall of the mounting sleeve (3). The two second limiting rings (8) are used to limit the movement of the first clamping block (6) and the second clamping block (7) respectively.

8. An automatic winding and bundling machine for fixing steel strands according to claim 1, characterized in that: The first geared motor (13) is fixedly connected to one side of the outer wall of the first mounting plate (12), and the first mounting plate (12) is fixedly connected to the upper side of the outer wall of the mounting frame (1). The second geared motor (16) is fixedly connected to one side of the outer wall of the second mounting plate (15), and the second mounting plate (15) is fixedly connected to the lower side of the outer wall of the mounting frame (1).

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