Lifting device for replacing bag cage of sintering bag-type dust collector
By designing a lifting device for replacing the bag cage in a sintered bag filter dust collector, and adopting a bottom walking frame and gantry structure, the problem of bag replacement caused by bag adhesion to the bag cage is solved, achieving efficient and safe bag replacement and adapting to high-temperature environments.
Patent Information
- Application Number
- CN202520499050.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-20
AI Technical Summary
In existing technologies, the filter bags and cages of sintered baghouse dust collectors are prone to sticking together, resulting in difficult replacement, low efficiency, and safety risks. Furthermore, existing equipment cannot flexibly adapt to the high-temperature environment during the sintering process.
A lifting device for replacing bag cages in a sintered bag dust collector was designed. It adopts a bottom walking frame and gantry structure, equipped with walking casters and a winch, and combined with detachable crossbeams and handrails to achieve flexible movement and stable lifting.
It improves the flexibility and safety of bag replacement, reduces labor intensity, increases work efficiency, reduces safety risks, and adapts to the high-temperature environment during sintering.
Smart Images
Figure CN223920907U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of dust collector maintenance in sintering production process especially relates to a sintering cloth bag dust collector replaces bag cage hoisting device. BACKGROUND
[0002] In the sintering production process, the dust collector is the important equipment of guaranteeing the clean production environment, reducing the pollutant emission. Among them, the cloth bag dust collector is widely applied because of its high efficiency, stable dust removal performance. However, the high temperature environment in the sintering process constitutes the severe challenge to the normal operation of the cloth bag dust collector, especially the assembly of cloth bag and bag cage.
[0003] Because of the high temperature gas generated in the sintering process, the cloth bag is prone to deformation after being heated for a long time, and in addition to the characteristics of the cloth bag material, most cloth bags will be adhered to the bag cage. This adhesion phenomenon not only affects the dust removal effect of the cloth bag, but also greatly increases the difficulty of cloth bag replacement. In the daily maintenance of the cloth bag dust collector, the replacement of the cloth bag is a frequent and necessary work, but the existing replacement mode has many inconveniences.
[0004] Firstly, the road space around the dust collector is limited, and it is inconvenient for large cranes to occupy for a long time. Crane operation not only needs spacious space, but also may cause safety hazards to the surrounding production equipment and personnel in the use process. Secondly, the warehouse top structure of the dust collector is usually not suitable for installing fixed hoisting equipment, which further restricts the flexibility and efficiency of cloth bag replacement.
[0005] Under this condition, the replacement of the cloth bag mainly depends on manpower, not only the labor intensity is large, but also the working hours investment is considerable. The workers need to manually disassemble and install the cloth bag and bag cage in the limited space, which not only is inefficient, but also has certain safety risks.
[0006] Therefore, it is urgent to need a hoisting device which can adapt to the special working environment of the sintering cloth bag dust collector, replace the cloth bag and bag cage quickly and safely, improve the maintenance efficiency, and reduce the labor intensity and safety risk. INVENTION CONTENTS
[0007] In view of the problems existing in the prior art, the utility model provides a sintering cloth bag dust collector replaces bag cage hoisting device.
[0008] The utility model is realized in this way, a sintering cloth bag dust collector replaces bag cage hoisting device, bottom walking frame at least includes two parallelly arranged guide rail beams, the lower end of each guide rail beam is equipped with walking trundle, two guide rail beams top is equipped with gantry, the lower end of gantry is equipped with gantry walking wheel group, the upper beam of gantry is installed winch.
[0009] Further preferably, the bottom walking frame further comprises a front frame cross beam and a rear frame cross beam detachably connected to both ends of the guide rail beam.
[0010] Further preferably, the front frame cross beam and the rear frame cross beam are telescopic structures.
[0011] Further preferably, the front frame cross beam and the rear frame cross beam are circular or square structures in cross section, and the front frame cross beam and the rear frame cross beam are connected in a plug-in manner and fixedly connected by locking screws after plugging.
[0012] Further preferably, the front frame cross beam and the rear frame cross beam are lap joint structures, and a plurality of fixing holes are arranged along the length direction at the lap joint positions, and locking screws are arranged in the fixing holes.
[0013] Further preferably, the rear end of the rear frame cross beam or the guide rail beam is detachably provided with a handrail frame.
[0014] The sintering cloth bag dust collector replacement cage lifting device has the advantages and technical effects that the sintering cloth bag dust collector replacement cage lifting device has a series of carefully designed technical features, achieves remarkable overall technical effects, and greatly improves the flexibility, convenience, safety and work efficiency of equipment use.
[0015] Firstly, the bottom walking frame of the device is designed with two parallel and independently movable guide rail beams, which makes the whole device have high flexibility during transportation and positioning. The two guide rail beams can move independently and easily adapt to different widths of dust collector channels and working environments without the need for additional adjustment or modification to meet the use requirements in different scenes. At the same time, the walking casters arranged at the lower end of each guide rail beam further reduce the labor intensity of manual transportation, making the device easy to move and greatly improving the work efficiency.
[0016] Secondly, the gantry design at the upper part of the device not only makes the lifting operation more stable, but also can bear a larger weight, perfectly adapting to the lifting and replacement requirements of the cage. The walking wheel set arranged at the lower end of the gantry is arranged in a triangular shape, providing good stability and ensuring the safety and reliability during lifting. The winch installed on the upper beam of the gantry makes the lifting operation more convenient and efficient. The operator can operate in a relatively safe position, reducing the safety risk, and the lifting function of the winch also makes the replacement work of the cage easy and simple.
[0017] In addition, the detachable design of the bottom walking frame allows the device to be disassembled into smaller parts for transportation and storage, saving space and facilitating transportation. The telescopic structure of the front frame crossbeam and the rear frame crossbeam further improves the versatility and flexibility of the device, allowing it to quickly adapt to different widths of dust collector channels or working environments. The plug-in or overlapping connection of the crossbeams, as well as the locking screw fixing method, makes the assembly and disassembly of the device more simple and efficient, improving the assembly efficiency and stability.
[0018] Finally, the detachable handrail design at the rear end of the rear frame crossbeam or guide rail beam provides a solid operating support for the operator, greatly enhancing the safety and convenience during the operation process. The handrail can be easily installed on the guide rail beam or rear frame crossbeam to adapt to different installation requirements. At the same time, the telescopic reinforcing crossbar design between the two handrails further improves the stability of the support, ensuring the stability and safety of the operator during the operation process.
[0019] In summary, the sintered cloth bag dust collector replacement cage hoisting device of the present application has realized the comprehensive improvement of flexibility, convenience, safety and work efficiency through a series of innovative designs and technical features. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structural schematic diagram of the present application;
[0021] Figure 2 is a three-dimensional structural schematic diagram of the present application.
[0022] In the figure, 101 is a guide rail beam; 102 is a walking roller; 20 is a gantry; 201 is a gantry walking wheel set; 30 is a winch; 401 is a front frame crossbeam; 402 is a rear frame crossbeam; 50 is a handrail. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the present application more clear and explicit, the following will further describe the present application in detail with examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0024] Please refer to Figure 1 and Figure 2The utility model provides a kind of sinter cloth bag dust catcher replaces bag cage hoist device, bottom walking frame, at least including two parallelly arranged guide rail beams 101, two guide rail beams are independently moved and carry, two guide rail beams can independently move, so that the whole device is more flexible when carrying and positioning, can adapt to the dust catcher passageway of different width and working environment;The lower end of each guide rail beam is equipped with walking trundle 102, and the walking trundle arranged at the lower end of the guide rail beam makes the device can be moved easily, reduces the labor intensity of manual carrying, improves work efficiency;Two guide rail beams are equipped with gantry 20 above, and the design of gantry makes hoisting operation more stable, can withstand greater weight, is suitable for the hoisting and replacement of bag cage;Gantry lower end is equipped with gantry walking wheel group 201, and single-side gantry walking wheel group is arranged in good stability triangular shape;Hoist 30 is installed on the upper beam of the gantry, and the position design of hoist makes hoisting operation more convenient, and operator can operate in relatively safe position, reduces safety risk, and hoist has the function of lifting and putting down bag cage, and through the lifting action of hoist, the replacement work of bag cage can be easily completed, and work efficiency is improved.
[0025] Further preferably, the bottom walking frame further comprises a front frame cross beam 401 and a rear frame cross beam 402 detachably connected to the two ends of the guide rail beam, and the two ends of the front frame cross beam and the rear frame cross beam are fixedly connected with the guide rail beam through fastening bolts. In actual use, the front frame cross beam is not installed initially, and after the guide rail beam is moved into position, the front frame cross beam is installed, which enhances the stability and structural strength of the whole device. This design enables the device to be disassembled into smaller parts when carrying and storing, facilitating transportation and saving space.
[0026] Further preferably, the front frame cross beam and the rear frame cross beam are of telescopic structure. This enables the bottom walking frame to adapt to dust catcher passageways or working environments of different widths, improving the versatility and flexibility of the device. The telescopic design also facilitates quick installation and disassembly of the device, saving time and effort. In addition, the telescopic structure also helps to reduce space occupation when transporting and storing, improving the portability and practicality of the device.
[0027] Further preferably, the cross section of the front frame cross beam and the rear frame cross beam is circular or square structure, and the front frame cross beam and the rear frame cross beam are connected in a plug-in manner and fixedly connected through locking screws after plugging. The circular or square cross section of the cross beam is locked after plugging, and the connection is stable and easy to disassemble, improving the assembly efficiency and stability of the device.
[0028] Alternatively, the front frame cross beam and the rear frame cross beam can adopt a lap joint structure, and a plurality of fixing holes are provided along the length direction at the lap joint, and locking screws are installed in the fixing holes.
[0029] Further preferably, the rear ends of the rear frame cross beams or the guide rail beams are equipped with detachable handrails 50, which provide solid operating support for the operators and greatly enhance the safety and convenience during operation. The handrails are directly and firmly fixed to the rear ends of the guide rail beams by fasteners, and when disassembled, the handrails can be easily and conveniently stored separately by simply removing the fasteners. In addition, the handrails can also be fixed to the two rear frame cross beams inserted into each other by fasteners to adapt to different installation requirements. In order to further improve the stability of the support, an extendable reinforcing cross bar can also be installed between the two side handrails to ensure that the operators are more stable and safe during operation.
[0030] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A sinter bag filter bag cage replacement hoisting device, characterized in that: The bottom walking frame comprises at least two parallel guide rail beams, each of which is provided with a walking foot wheel at the lower end; a portal frame is arranged above the two guide rail beams, the lower end of the portal frame is provided with a portal frame walking wheel set; and a winch is mounted on the upper beam of the portal frame.
2. The bag cage replacement hoist device for a sintering bag filter according to claim 1, characterized in that: The bottom walking frame further comprises a front frame cross beam and a rear frame cross beam which are detachably connected to the two ends of the guide rail beams.
3. The sintering cloth bag dust collector bag cage replacement hoisting device according to claim 2, characterized in that: The front frame cross beam and the rear frame cross beam are of telescopic structure.
4. The bag cage replacement hoist device of claim 2, wherein: The cross section of the front frame cross beam and the rear frame cross beam is of circular or square structure, and the front frame cross beam and the rear frame cross beam are connected in the way of insertion and fixed connection by locking screws after insertion.
5. The sintering cloth bag dust collector bag cage replacement hoisting device according to claim 2, characterized in that: The front frame cross beam and the rear frame cross beam are of lap joint structure, and a plurality of fixing holes are arranged along the length direction at the lap joint position, and locking screws are mounted in the fixing holes.
6. The sintering cloth bag dust collector bag cage replacement hoisting device according to claim 2, characterized in that: The rear end of the rear frame cross beam or the guide rail beam is detachably provided with a handrail frame.