Tail gas treating fluid production filling conveyor
By integrating the filling and capping processes, the problems of liquid overflow and volatile substance escaping in the exhaust gas treatment liquid filling equipment are solved, realizing the integrated sealing operation of the exhaust gas treatment liquid and improving the operational reliability and efficiency of the equipment.
Patent Information
- Application Number
- CN202520637309.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Existing exhaust gas treatment liquid filling equipment has a physical separation design between the filling unit and the capping process, which leads to problems such as liquid overflow and volatile component release caused by container shaking after filling.
The integrated filling and capping process uses a vibrating feeding mechanism to synchronously transport the caps and a filling head and metering pump to accurately inject liquid, achieving a continuous process of filling, cap removal and capping, eliminating open transfer links.
This system achieves integrated sealing operation of the exhaust gas treatment liquid, preventing liquid spillage and volatile substance leakage, and improving the reliability and efficiency of the device.
Smart Images

Figure CN223921062U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tail gas treatment liquid production, and in particular to a tail gas treatment liquid production filling conveyor. Background Technology
[0002] Exhaust gas treatment fluid is the core reducing agent of SCR technology, used to reduce nitrogen oxide emissions in diesel vehicle exhaust. Its production and filling process must ensure high purity and no impurities to avoid clogging the delivery system or affecting catalytic efficiency. In existing technologies, filling equipment typically includes basic structures such as storage tanks, conveyor belts, and filling nozzles.
[0003] Chinese utility model patent discloses a high-purity tail gas treatment liquid quantitative filling device (application number: 202421117499X). This application draws the treatment liquid from the storage tank into the packaging tank by opening the filling mechanism to carry out quantitative filling; it achieves the goal of facilitating automatic adjustment of the filling height of the filling device.
[0004] Although the above application achieved precise quantitative filling through dynamic adjustment of the filling mechanism, there are still technical defects in the process connection. The filling unit and the capping process adopt a physical separation design. The semi-finished product after filling needs to be transferred to the work station via an open conveyor belt. During the transfer process, the container shakes and liquid overflows easily. In addition, the volatile components (mainly ammonia substances) in the tail gas treatment liquid are prone to escape during the transfer stage, which seriously affects the reliability of the device operation.
[0005] To address the aforementioned technical shortcomings, a solution is proposed. Utility Model Content
[0006] The purpose of this utility model is to provide a tail gas treatment liquid production filling conveyor to solve the above-mentioned technical defects.
[0007] The objective of this utility model can be achieved through the following technical solutions:
[0008] A tail gas treatment liquid production filling conveyor includes a conveyor belt housing. A stepper motor is fixedly installed on one side of the conveyor belt housing by bolts. A filling and sealing mechanism is provided on the outer side of the conveyor belt housing. The filling and sealing mechanism includes a gantry. A vibrating feeder is provided on one side of the gantry. A screw motor is also fixedly installed on the other side of the gantry by bolts.
[0009] The drive shaft of the lead screw motor is fixedly mounted with a lead screw. A lead screw nut with a threaded connection is provided on the outside of the lead screw. An L-plate is also fixedly mounted on one side of the lead screw nut by bolts. An electric push rod is fixedly mounted on the top of the L-plate by bolts. The drive shaft of the electric push rod is fixedly mounted with a mounting plate. A filling head is fixedly connected to one end of the mounting plate.
[0010] Preferably, the conveyor belt housing has symmetrically arranged rotatably connected rollers inside, and a conveyor belt is sleeved on the outside of the rollers. The drive shaft of the stepper motor is fixedly connected to the shaft at one end of one of the rollers. The conveyor belt housing has slidably connected limiting plates on both sides inside. Arrayed square barrels are conveyed above the conveyor belt.
[0011] Preferably, the vibrating feeder has a barrel cover inside, a feeding frame is fixedly installed on one side of the vibrating feeder near the gantry, the feeding frame conveys an array of barrel covers inside, a slot is opened on the top of the gantry, and a metering pump is also fixedly installed on the top of the gantry by bolts.
[0012] A liquid storage tank is placed on the other side of the gantry. A water pipe is installed inside the liquid storage tank, and the other end of the water pipe is fixedly connected to the water inlet of the metering pump.
[0013] Preferably, the gantry is further provided with a fixedly connected limiting rod one, the upper end of the lead screw nut is provided with a fixedly connected slider, the slider is slidably connected to the limiting rod one, and the upper part of the mounting plate is fixedly installed with a limiting rod two by bolts, the upper end of the limiting rod two passes through the L plate and is slidably connected to the L plate.
[0014] Preferably, the water inlet end of the filling head is fixedly connected to the water outlet end of the metering pump via a hose, and a stepper motor 2 is fixedly connected above the other end of the mounting plate. A spur gear 1 is fixedly connected to the outside of the drive shaft of the stepper motor 2. A meshing spur gear 2 is provided on one side of the spur gear 1. A spline groove is opened inside the spur gear 2.
[0015] Preferably, the spur gear II has a spline shaft with spline connection inside, and a fixedly connected clamp at the lower end of the spline shaft. A spring connector is provided between the clamp and the mounting plate. The upper end of the spring connector is fixedly connected to the lower end of the mounting plate, and the lower end of the spring connector is rotatably connected to the upper end of the clamp.
[0016] The beneficial effects of this utility model are as follows:
[0017] This invention achieves integrated sealing operation of exhaust gas treatment liquid through the integrated design of filling and capping processes. After the square barrel is positioned and transported to the work station, the vibrating feeding mechanism simultaneously transports the barrel cap to the material picking position. The filling head and metering pump are used to accurately inject the liquid, so that the device integrates filling, cap picking and capping into a continuous process, completely eliminating the open transfer link in the traditional process. This not only avoids the problem of liquid overflow caused by container movement after filling, but also reduces the risk of volatile substances escaping through seamless process connection. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings;
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram showing the positional structure of the conveyor belt housing and the square barrel in this utility model;
[0021] Figure 3 This is a schematic diagram showing the positional relationship between the vibrating feeder and the filling and capping mechanism in this utility model;
[0022] Figure 4 This is a cross-sectional structural diagram of the gantry in this utility model;
[0023] Figure 5 This is a schematic diagram of the connection structure between the filling head and the card head in this utility model.
[0024] Legend: 1. Conveyor belt housing; 11. Stepper motor one; 12. Conveyor belt; 13. Limiting plate; 14. Square barrel; 15. Barrel lid; 16. Vibrating feeder; 17. Feeding rack; 2. Filling and sealing mechanism; 21. Gantry; 22. Slot; 23. Metering pump; 24. Liquid storage tank; 25. Screw motor; 26. Screw; 27. Limiting rod one; 28. Screw nut; 29. L-plate; 30. Electric push rod; 31. Limiting rod two; 32. Mounting plate; 33. Filling head; 34. Stepper motor two; 35. Spur gear one; 36. Splined shaft; 37. Spur gear two; 38. Spring connector; 39. Clamping head. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1 - Figure 5 As shown, this utility model is a tail gas treatment liquid production filling conveyor, including a conveyor belt housing 1. A stepper motor 11 is fixedly installed on one side of the conveyor belt housing 1 by bolts. Rollers are symmetrically arranged inside the conveyor belt housing 1 and rotatedly connected. A conveyor belt 12 is sleeved on the outside of the rollers. The drive shaft of the stepper motor 11 is fixedly connected to the shaft at one end of one of the rollers. Limiting plates 13 are slidably connected on both sides inside the conveyor belt housing 1. Square barrels 14 are conveyed above the conveyor belt 12 and the limiting plates 13 are used to limit the square barrels 14.
[0027] A filling and sealing mechanism 2 is provided on the outside of the conveyor belt housing 1. The filling and sealing mechanism 2 includes a gantry 21. A vibrating feeder 16 is provided on one side of the gantry 21. A barrel cover 15 is placed inside the vibrating feeder 16. A feeding rack 17 is fixedly installed on the side of the vibrating feeder 16 adjacent to the gantry 21. The feeding rack 17 conveys an array of barrel covers 15. A slot 22 is provided on the top of the gantry 21. A metering pump 23 is also fixedly installed on the top of the gantry 21 by bolts. A liquid storage tank 24 is placed on the other side of the gantry 21. A water pipe is provided inside the liquid storage tank 24. The other end of the water pipe is fixedly connected to the water inlet of the metering pump 23. A screw motor 25 is also fixedly installed on the other side of the gantry 21 by bolts.
[0028] The drive shaft of the lead screw motor 25 is fixedly mounted with a lead screw 26. The inside of the gantry 21 is also provided with a fixedly connected limit rod 27. The outside of the lead screw 26 is provided with a threaded lead screw nut 28. The upper end of the lead screw nut 28 is provided with a fixedly connected slider. The slider is slidably connected to the limit rod 27. An L plate 29 is also fixedly mounted on one side of the lead screw nut 28 by bolts. An electric push rod 30 is fixedly mounted on the top of the L plate 29 by bolts. The drive shaft of the electric push rod 30 is fixedly mounted with a mounting plate 32. A limit rod 31 is fixedly mounted on the top of the mounting plate 32 by bolts. The upper end of the limit rod 31 passes through the L plate 29 and is slidably connected to the L plate 29.
[0029] A filling head 33 is fixedly connected to one end of the mounting plate 32. The water inlet end of the filling head 33 is fixedly connected to the water outlet end of the metering pump 23 through a hose. A stepper motor 34 is fixedly connected to the other end of the mounting plate 32. A spur gear 35 is fixedly connected to the outside of the drive shaft of the stepper motor 34. A meshing spur gear 37 is provided on one side of the spur gear 35. A spline groove is opened inside the spur gear 37. A spline shaft 36 is spline-connected inside the spur gear 37. A clamp 39 is fixedly connected to the lower end of the spline shaft 36. The inside of the clamp 39 is made of rubber. A spring connector 38 is provided between the clamp 39 and the mounting plate 32. The upper end of the spring connector 38 is fixedly connected to the lower end of the mounting plate 32, and the lower end of the spring connector 38 is rotatably connected to the upper end of the clamp 39.
[0030] The working process and principle of this utility model are as follows:
[0031] In use, the square bucket 14 is first conveyed to the top of the conveyor belt 12 by the conveying mechanism. At this time, the distance between the limit plates 13 is adjusted so that the square bucket 14 is conveyed in the center. At the same time, the vibrating feeder 16 is started. The vibrating feeder 16 conveys the bucket lid 15 to one end of the feeding rack 17. After the square bucket 14 is conveyed to the bottom of the gantry 21, the stepper motor 11 is turned off and the lead screw motor 25 is started. When the lead screw motor 25 is started, it drives the lead screw nut 28 to move towards the side closer to the vibrating feeder 16 until the clamp 39 reaches the top of the bucket lid 15 and the filling head 33 reaches the top of the filling port of the square bucket 14.
[0032] At this time, the electric push rod 30 is activated, which drives the mounting plate 32 to move downward, so that the filling head 33 contacts the filling port of the square barrel 14. At the same time, the clamp 39 is fitted on the outside of the barrel cover 15, and the barrel cover 15 is limited by friction. Then, the metering pump 23 is activated, and the metering pump 23 fills the exhaust gas treatment liquid in the storage tank 24 into the square barrel 14. After filling is completed, the electric push rod 30 is activated to drive the mounting plate 32 to rise, and the screw motor 25 is activated to drive the clamp 39 to move above the filling port of the square barrel 14. Then, the electric push rod 30 is activated to drive the mounting plate 32 and the clamp 39 to press down until the filling port of the square barrel 14 contacts the barrel cover 15. At this time, the stepper motor 34 is activated, and the stepper motor 34 drives the spur gear 37 to rotate through the spur gear 35. The spur gear 37 drives the clamp 39 to rotate through the spline shaft 36, thereby completing the integrated filling and capping operation of the exhaust gas treatment liquid.
[0033] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tail gas treatment fluid production filling conveyor comprising a conveyor belt housing (1), characterized in that, One side of the conveying belt shell (1) is fixedly installed with a stepping motor (11) through bolts, and the outer side of the conveying belt shell (1) is provided with a filling cover mechanism (2), which comprises a portal (21), one side of the portal (21) is provided with a vibrating feeder (16), and the other side of the portal (21) is also fixedly installed with a lead screw motor (25) through bolts; The driving shaft of the lead screw motor (25) is fixedly installed with a lead screw (26), the outer side of the lead screw (26) is provided with a threaded lead screw nut (28), one side of the lead screw nut (28) is also fixedly installed with an L plate (29) through bolts, the upper side of the L plate (29) is fixedly installed with an electric push rod (30) through bolts, the driving shaft of the electric push rod (30) is fixedly provided with a mounting plate (32), and the lower side of one end of the mounting plate (32) is provided with a filling head (33) fixedly connected.
2. The exhaust treatment fluid production, filling, and delivery machine of claim 1, wherein, The inside of the conveying belt shell (1) is symmetrically provided with a rotatingly connected roller, the outer side of the roller is sleeved with a conveying belt (12), the driving shaft of the stepping motor (11) is fixedly connected with the shaft of one end of one of the rollers, and the inside of the conveying belt shell (1) is provided with a slidingly connected limiting plate (13) on both sides.
3. The exhaust treatment fluid production, filling, and delivery machine of claim 1, wherein, The inside of the vibrating feeder (16) is placed with a barrel cover (15), the side of the vibrating feeder (16) close to the portal (21) is fixedly installed with a feeding rack (17), the inside of the feeding rack (17) is conveyed with an array of barrel covers (15), the upper side of the portal (21) is provided with a slot (22), and the upper side of the portal (21) is also fixedly installed with a metering pump (23) through bolts; The other side of the portal (21) is placed with a liquid storage barrel (24), the inside of the liquid storage barrel (24) is provided with a water pipe, and the other end of the water pipe is fixedly connected with the water inlet end of the metering pump (23).
4. The exhaust treatment fluid production, filling, and delivery machine of claim 1, wherein, The inside of the portal (21) is also provided with a fixedly connected limiting rod one (27), the upper end of the lead screw nut (28) is provided with a fixedly connected sliding block, the sliding block is slidingly connected with the limiting rod one (27), the upper side of the mounting plate (32) is fixedly installed with a limiting rod two (31) through bolts, the upper end of the limiting rod two (31) penetrates through the L plate (29) and is slidingly connected with the L plate (29).
5. The exhaust treatment fluid production, filling, and delivery machine of claim 1, wherein, The water inlet end of the upper end of the filling head (33) is fixedly connected and communicated with the water outlet end of the metering pump (23) through a hose, the other end of the mounting plate (32) is provided with a fixedly connected stepping motor two (34) on the upper side, the outer side of the driving shaft of the stepping motor two (34) is provided with a fixedly connected spur gear one (35), one side of the spur gear one (35) is provided with a meshing spur gear two (37), and the inside of the spur gear two (37) is provided with a spline groove.
6. The exhaust treatment fluid production, filling, and delivery machine of claim 5, wherein, The straight gear two (37) is internally provided with a spline shaft (36) connected by spline, the lower end of the spline shaft (36) is provided with a fixedly connected chuck (39), the chuck (39) and the mounting plate (32) are provided with a spring connecting piece (38), the upper end of the spring connecting piece (38) is fixedly connected with the lower end of the mounting plate (32), and the lower end of the spring connecting piece (38) is rotatably connected with the upper end of the chuck (39).