Jam filling equipment for production of blended jam

Abstract

The utility model discloses jam filling equipment for producing blended jam, and relates to the technical field of food processing, the jam filling equipment comprises a workbench and a filling device, the side wall of the filling device is fixedly connected with the side wall of the workbench; through cooperation of the filling device and the conveying device, quantitative filling is achieved through sliding of a push block in a quantitative pipe, the amount of jam filled every time can be accurately controlled, the problem that the filling amount is too large or too small is effectively solved, it is guaranteed that the filling amount of each tank of jam is consistent, and the filling efficiency is improved. The multiple quantitative pipes can conduct filling operation on multiple cans at the same time, the production period is shortened, the bottom ends of the quantitative pipes are provided with the plastic outlets, the plastic material has certain flexibility and corrosion resistance, jam residue and blockage can be effectively prevented, jam flow can be rapidly cut off, jam is prevented from dripping outside the cans, jam flow can be rapidly cut off, and the production efficiency is improved. Jam is prevented from dripping outside the jar, and the purpose of ensuring the appearance cleanness of the jar is achieved.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a jam filling device for jam production. Background Technology

[0002] In the food processing industry, jam is a popular food ingredient, and the efficiency and quality of its production and filling process are crucial. With the continuous growth of market demand, higher requirements are being placed on the performance of jam filling equipment.

[0003] Existing semi-automatic filling equipment uses simple mechanical devices, such as those with measuring cups, to inject a certain amount of jam into containers. However, this method has several problems. First, many devices struggle to achieve precise quantitative filling due to the lack of an effective quantitative mechanism, often resulting in either too much or too little filling. Second, some traditional equipment uses a single-tube filling method, filling only one canister at a time, which makes the filling process time-consuming and prolongs the production cycle. Third, jam has a certain viscosity, which can easily leave residues and blockages at the pipes and outlets of the filling equipment, potentially causing equipment damage. Furthermore, some filling outlets cannot quickly cut off the jam flow, resulting in jam dripping onto the outside of the cans, making them unclean. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a jam filling device for jam production, which solves the problems of simultaneous quantitative filling of multiple jams, and avoids outlet blockage and splashing.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a jam filling device for jam production, comprising: a workbench; a filling device, the side wall of which is fixedly connected to the side wall of the workbench, and a light sensor fixedly connected to the outer wall of the filling device; a conveying device, the bottom end of which is fixedly connected to the top end of the workbench; the filling device includes an L-shaped frame, the top end of which is fixedly connected to a jam collection tube via a bracket, the bottom end of which is fixedly connected to a diversion tube, and the end of the diversion tube away from the jam collection tube is fixedly connected to a metering tube, which can precisely control the amount of jam filled each time, thus ensuring a high degree of consistency in the filling amount of each can of jam.

[0008] Preferably, the side wall of the L-shaped frame is fixedly connected to the side wall of the workbench, the top end of the metering tube is fixedly connected to the outer wall of the L-shaped frame, and there are two metering tubes. Multiple metering tubes can simultaneously fill multiple cans, which greatly improves filling efficiency and shortens the production cycle.

[0009] Preferably, a push block is slidably connected to the inner wall of the metering tube, a linkage plate is fixedly connected to the top of the push block by a pull rod, and an electric push rod is fixedly connected to the bottom of the linkage plate, thereby realizing an automated filling process.

[0010] Preferably, the outer wall of the push block is slidably connected to the inner wall of the L-shaped frame, the bottom end of the linkage plate is in contact with the inner wall of the L-shaped frame, and the outer wall of the electric push rod is fixedly connected to the outer wall of the L-shaped frame.

[0011] Preferably, the bottom end of the metering tube is fixedly connected to a plastic outlet. The plastic outlet is used to spray the jam in the metering tube out through the sliding of the push block. This can effectively prevent jam residue and blockage, quickly cut off the jam flow, prevent jam from dripping onto the outside of the jar, and allow the jam to flow out more smoothly during the filling process.

[0012] Preferably, the conveying device includes a conveying component, the inner wall of which is slidably connected to a load-bearing block, the bottom end of the conveying component is fixedly connected to the top end of the workbench, and the bottom end of the load-bearing block is fixedly connected to the top end of the workbench, which can continuously convey the can to the filling position and closely cooperate with the filling action of the filling device.

[0013] (III) Beneficial Effects

[0014] This utility model provides a jam filling device for jam production. It has the following beneficial effects:

[0015] This invention utilizes a combination of a filling device and a conveying device. A pusher slides within a metering tube to achieve precise metering, allowing for accurate control of the jam volume per filling. This effectively prevents overfilling or underfilling, ensuring consistent filling volume for each jar. Multiple metering tubes can simultaneously fill multiple jars, shortening the production cycle. The bottom of the metering tube features a plastic outlet. The plastic material is flexible and corrosion-resistant, effectively preventing jam residue and blockage. It also quickly cuts off the jam flow, preventing drips onto the outside of the jar and ensuring a clean appearance. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2This is a cross-sectional view of the structure of this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of the filling device of this utility model;

[0019] Figure 4 This is a cross-sectional view of the quantitative tube of this utility model;

[0020] Figure 5 For practical purposes Figure 4 A magnified schematic diagram of the structure at point A in the middle.

[0021] In the diagram: 1. Workbench; 2. Filling device; 20. L-shaped frame; 21. Jam collection pipe; 22. Diverter pipe; 23. Quantitative pipe; 24. Push block; 25. Linkage plate; 26. Electric push rod; 27. Plastic outlet; 3. Conveying device; 30. Conveying assembly; 31. Load-bearing block; 4. Light sensor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example

[0024] Please see Figure 1-5 This utility model provides a technical solution: a jam filling device for jam production, comprising:

[0025] Workbench 1, filling device 2, the side wall of filling device 2 is fixedly connected to the side wall of workbench 1, and a light sensor 4 is fixedly connected to the outer wall of filling device 2; conveying device 3, the bottom end of conveying device 3 is fixedly connected to the top end of workbench 1, the conveying device 3 at the top end of workbench 1 is responsible for accurately transporting the cans to be filled to the filling position, and filling device 2 performs quantitative jam filling operation on the cans. The two work together to achieve continuous quantitative filling.

[0026] The filling device 2 includes an L-shaped frame 20. A jam collection tube 21 is fixedly connected to the top of the L-shaped frame 20 via a bracket. A diversion tube 22 is fixedly connected to the bottom of the jam collection tube 21. A metering tube 23 is fixedly connected to the end of the diversion tube 22 away from the jam collection tube 21. The side wall of the L-shaped frame 20 is fixedly connected to the side wall of the workbench 1. The top of the metering tube 23 is fixedly connected to the outer wall of the L-shaped frame 20. There are two metering tubes 23. The jam in the jam collection tube 21 flows into the inner wall of the metering tube 23 from the diversion tube 22 fixedly connected to the bottom. The plastic outlet 27 at the bottom of the metering tube 23 only opens when pressure is applied, thus preventing jam from flowing out from the top of the metering tube 23 and quickly cutting off the jam flow. Subsequently, the electric push rod 26 retracts, driving the linkage plate 25 to move downward. During this process, the push block 24 slides on the inner wall of the metering tube 23 and the L-shaped frame 20. At the same time, the side wall of the push block 24 blocks the output end of the diversion tube 22 to prevent continuous feeding. As the push block 24 moves downward, the jam in the metering tube 23 is squeezed and sprayed out from the plastic outlet 27, and onto the inner wall of the filling tank, achieving quantitative filling.

[0027] A push block 24 is slidably connected to the inner wall of the metering tube 23. The top of the push block 24 is fixedly connected to a linkage plate 25 via a pull rod. The bottom of the linkage plate 25 is fixedly connected to an electric push rod 26. The outer wall of the push block 24 is slidably connected to the inner wall of the L-shaped frame 20. The bottom of the linkage plate 25 is in contact with the inner wall of the L-shaped frame 20. The outer wall of the electric push rod 26 is fixedly connected to the outer wall of the L-shaped frame 20. When the filling bottle is directly below the plastic outlet 27, the prepared jam enters through the feed pipe on the side wall of the jam collection tube 21. Due to the detection of the light sensor 4, the electric push rod 26 pushes the linkage plate 25 upward. During this process, because the top of the push block 24 is fixedly connected to the linkage plate 25 via a pull rod, the push block 24 moves upward on the inner wall of the metering tube 23 as the linkage plate 25 moves, until the push block 24 moves above the feed port of the metering tube 23.

[0028] A plastic outlet 27 is fixedly connected to the bottom end of the metering tube 23. The plastic outlet 27 sprays the jam inside the metering tube 23 out through the sliding of the pusher block 24.

[0029] The conveying device 3 includes a conveying component 30, with a load-bearing block 31 slidably connected to the inner wall of the conveying component 30. The bottom end of the conveying component 30 is fixedly connected to the top end of the workbench 1, and the bottom end of the load-bearing block 31 is fixedly connected to the top end of the workbench 1. The conveying component 30 of the conveying device 3 conveys the filling bottle to the outlet of the filling device 2 through the operation of the servo motor. During this process, the light sensor 4 detects that the filling bottle has moved to the bottom of the filling device 2, causing the conveying component 30 to stop rotating. Because the load-bearing block 31 is slidably connected to the inner wall of the conveying component 30, the filling bottle to be filled and the filling bottle after filling can be smoothly conveyed on the conveying component 30.

[0030] In use, the conveying device 3 at the top of the workbench 1 is responsible for accurately transporting the jars to be filled to the filling position, while the filling device 2 performs a quantitative jam filling operation on the jars. The two work together to achieve continuous quantitative filling.

[0031] First, the conveying component 30 of the conveying device 3 conveys the filling bottle to the outlet of the filling device 2 through the operation of the servo motor. During this process, the light sensor 4 detects that the filling bottle has moved to the bottom of the filling device 2, causing the conveying component 30 to stop rotating. Because the inner wall of the conveying component 30 is slidably connected with the load-bearing block 31, the filling bottle to be filled and the filling bottle after filling can be smoothly conveyed on the conveying component 30.

[0032] When the filling bottle is positioned directly below the plastic outlet 27, the prepared jam enters through the feed pipe on the side wall of the jam collection tube 21. Due to the detection by the light sensor 4, the electric push rod 26 pushes the linkage plate 25 upward. During this process, because the top of the push block 24 is fixedly connected to the linkage plate 25 by the pull rod, the push block 24 moves upward on the inner wall of the metering tube 23 as the linkage plate 25 moves, until the push block 24 moves above the feed inlet of the metering tube 23.

[0033] Jam in the jam collection tube 21 flows into the inner wall of the metering tube 23 from the diversion tube 22 fixedly connected to the bottom. Since the plastic outlet 27 at the bottom of the metering tube 23 only opens when under pressure, it can prevent jam from flowing out from the top of the metering tube 23 and quickly cut off the jam flow. Then the electric push rod 26 retracts, driving the linkage plate 25 to move downward. During this process, the push block 24 slides on the inner wall of the metering tube 23 and the L-shaped frame 20. At the same time, the side wall of the push block 24 blocks the output end of the diversion tube 22 to prevent continuous feeding. During the downward movement of the push block 24, the jam in the metering tube 23 is squeezed and sprayed out from the plastic outlet 27, and metered filling is achieved on the inner wall of the filling tank.

[0034] After filling is completed, the conveyor 3 moves the filled can out of the filling area and moves the can to be filled to below the plastic outlet 27 for the next filling.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A jam filling apparatus for preparing a jam filling machine, comprising: Workbench (1), characterized in that: Filling device (2), the side wall of the filling device (2) is fixedly connected with the side wall of the workbench (1), and the outer wall of the filling device (2) is fixedly connected with the light sensor (4); Conveying device (3), the bottom end of the conveying device (3) is fixedly connected with the top end of the workbench (1); The filling device (2) comprises an L-shaped frame body (20), the top end of the L-shaped frame body (20) is fixedly connected with a jam concentrate pipe (21) through a support, the bottom end of the jam concentrate pipe (21) is fixedly connected with a shunt pipe (22), and the end of the shunt pipe (22) away from the jam concentrate pipe (21) is fixedly connected with a quantitative pipe (23).

2. A jam filling apparatus for jam preparation as claimed in claim 1, wherein: The side wall of the L-shaped frame body (20) is fixedly connected with the side wall of the workbench (1), the top end of the quantitative pipe (23) is fixedly connected with the outer wall of the L-shaped frame body (20), and the number of the quantitative pipe (23) is two.

3. A jam filling apparatus for jam preparation as claimed in claim 2, wherein: The inner wall of the quantitative pipe (23) is slidably connected with a push block (24), the top end of the push block (24) is fixedly connected with a linkage plate (25) through a pull rod, and the bottom end of the linkage plate (25) is fixedly connected with an electric push rod (26).

4. A jam filling apparatus for jam preparation according to claim 3, characterized in that: The outer wall of the push block (24) is slidably connected with the inner wall of the L-shaped frame body (20), the bottom end of the linkage plate (25) is in contact with the inner wall of the L-shaped frame body (20), and the outer wall of the electric push rod (26) is fixedly connected with the outer wall of the L-shaped frame body (20).

5. A jam filling apparatus for jam preparation as claimed in claim 4, wherein: The bottom end of the quantitative pipe (23) is fixedly connected with a plastic outlet (27), the plastic outlet (27) sprays the jam in the quantitative pipe (23) from the plastic outlet (27) by sliding of the push block (24).

6. A jam filling apparatus for jam preparation as claimed in claim 1, wherein: The conveying device (3) comprises a conveying assembly (30), the inner wall of the conveying assembly (30) is slidably connected with a bearing block (31), the bottom end of the conveying assembly (30) is fixedly connected with the top end of the workbench (1), and the bottom end of the bearing block (31) is fixedly connected with the top end of the workbench (1).

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