Efficient metal part machining device

By designing a metal parts processing device with an electric telescopic cylinder and galvanizing components, the problems of metal parts being suspended, thrown out, and colliding, as well as uneven distribution of galvanizing liquid, were solved, achieving efficient and uniform galvanizing effect and consistent finished product quality.

CN223921605UActive Publication Date: 2026-02-17JINGZHOU HAIYUE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520385327.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-17
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

In traditional high-efficiency metal parts processing equipment, the suspension method of metal parts is prone to being thrown out or colliding, and the uneven distribution of zinc plating solution leads to differences in zinc plating effect, affecting the quality and consistency of finished products.

Method used

Design a metal parts processing device including an electric telescopic cylinder, a fixed strip, and a galvanizing assembly. The device utilizes a mesh cylinder and fan blades to achieve the separation and rotation of metal parts and the uniform distribution and cooling of the galvanizing solution.

Benefits of technology

It avoids metal parts being thrown out and colliding, ensures uniform distribution of zinc plating solution, improves zinc plating quality and consistency, and fixes the zinc layer by cooling with fan blades.

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Abstract

The utility model relates to an efficient metal part machining device which comprises a device box body, the top of the device box body is of an open structure, a concave frame plate is installed at the top of the device box body, an electric telescopic cylinder is installed at the top of the concave frame plate, the bottom of the electric telescopic cylinder penetrates through the concave frame plate to be fixedly provided with a fixed batten, and a galvanized assembly is arranged outside the fixed batten. According to the utility model, not only can a plurality of metal pieces rotate in the galvanizing liquid and are galvanized efficiently and simultaneously, but also the metal pieces can not be thrown out, and the plurality of metal pieces placed in the mesh cylinder can be separated, so that the condition that the plurality of metal pieces collide when rotating is avoided; and in the rotating process of the placement net cylinder, fan blades at the bottom can be driven to rotate, and the zinc plating liquid in the device box body is stirred through the fan blades at the bottom, so that the zinc plating liquid in the device box body is homogenized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal piece processing device field, concretely is a kind of efficient metal piece processing device. BACKGROUND

[0002] Galvanizing is a kind of metal surface treatment technology, on the surface of metal, alloy or other material plating a layer of zinc, play beautiful and rustproof etc., there are many ways of galvanizing, common way is hanging plating, metal products are placed in galvanizing solution by hanging way, and metal products are galvanized.

[0003] According to the disclosed patent 202323038950.7 a kind of metal piece processing device, including electroplating bath, the top surface of electroplating bath is fixedly installed with portal frame, the top surface of portal frame is provided with lifting mechanism, the movable part of lifting mechanism is fixedly installed with movable frame, and lifting mechanism is used to vertically lift movable frame, the bottom surface of movable frame is provided with the hanger assembly for suspending and fixing metal piece. The utility model drives the hanger assembly and metal piece to rotate by controller control drive assembly, so that metal piece is fully contacted with electrolyte, the movable frame, hanger assembly and the metal piece hung are vertically moved to the upper of electrolyte by lifting mechanism, at this time, metal piece is still located in the inside of electroplating bath, the hanger assembly and metal piece are rotated by drive assembly, under the action of centrifugal force, the electrolyte remaining on the surface of metal piece is discharged, and flows back to the inside of electroplating bath to recycle electrolyte.

[0004] However, in the conventional efficient metal piece processing equipment, hooks are often used to suspend multiple metal pieces, however, this suspension method exists the situation that metal pieces are thrown out due to centrifugal force during the rotation of metal pieces with hooks, and when multiple metal pieces are densely placed together and rotated, mutual collision between multiple metal pieces is prone to occur, which can cause scratches or damage on the surface of metal pieces, affect the quality of finished products, in addition, when galvanizing liquid is poured into galvanizing tank, the galvanizing liquid cannot be uniformly distributed in the galvanizing tank, when metal pieces at different positions enter the galvanizing tank for galvanizing treatment, due to the uneven concentration or distribution of galvanizing liquid, the galvanizing effect of metal pieces can be different, which affects the overall galvanizing quality and consistency. Therefore, new technical solutions need to be designed to solve the problem. UTILITY MODEL CONTENTS

[0005] The utility model discloses a purpose at overcoming prior art's insufficient, adapting reality needs, provide a kind of efficient metal piece processing device, to solve the current in traditional efficient metal piece processing equipment, commonly adopt hook to hang multiple metal pieces, however, this kind of suspension mode in the process of metal piece with hook rotation, there is the situation that metal piece is thrown out due to centrifugal force, and, when multiple metal pieces are densely hung together and rotate, mutual collision between multiple metal pieces is easy to occur, can lead to scratch or damage on the surface of metal piece, affect finished product quality, in addition, when pouring zinc plating solution into zinc plating pool, zinc plating solution fails to be evenly distributed in zinc plating pool, when metal piece of different positions enters zinc plating pool and carries out zinc plating treatment, due to the unevenness of zinc plating solution concentration or distribution, can lead to the difference of zinc plating effect of metal piece, affect the overall zinc plating quality and consistency technical problem.

[0006] In order to realize the purpose of the utility model, the technical scheme adopted by the utility model is: a kind of efficient metal piece processing device is designed, including device box body, the top of the device box body is open structure, recessed frame plate is installed on the top of the device box body, electric telescopic cylinder is installed on the top of the recessed frame plate, fixed strip plate is fixed at the bottom of the electric telescopic cylinder and passes through recessed frame plate, zinc plating assembly is arranged outside the fixed strip plate.

[0007] Preferably, the zinc plating assembly includes a motor, a rotating rod, a placement net cylinder, a connecting rod, a fixed ring, and a fan blade.

[0008] Preferably, the two motors are installed on the top of the fixed strip plate on both sides, respectively, the motor is connected with a rotating rod at the bottom, and the rotating rod is fixed with a placement net cylinder at the bottom and passes through the fixed strip plate.

[0009] Preferably, the placement net cylinder is fixed with a connecting rod at the bottom, the connecting rod is installed with a fixed ring at the bottom, the fixed ring is installed with a fan blade outside, the surface of the placement net cylinder is provided with a mounting hole, and the mounting hole is installed with a mesh plate inside.

[0010] Preferably, a fixed plate body is installed inside the rear end of the placement net cylinder, a plurality of threaded grooves are formed on the surface of the fixed plate body, a plurality of movable plate bodies are attached to the surface of the fixed plate body, and a partition net disc is fixed to the bottom of the plurality of movable plate bodies.

[0011] Preferably, a fixed bolt is penetrated through the movable plate body, and the fixed bolt is threadedly connected with the threaded grooves on the surface of the fixed plate body to limit the partition net disc.

[0012] Preferably, a control host is installed at the front end of the device box body, one end of a connecting pipe is communicated with the upper and lower ends of the side surface of the device box body, and the other end of the connecting pipe is detachably connected with a pipe cover.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1. The utility model discloses a combination of electric telescopic cylinder, fixed baffle and galvanized component, can not only place multiple metal pieces in the placing net cylinder, makes multiple metal pieces rotate in the galvanizing liquid, and efficiently carries out galvanizing to multiple metal pieces, when rotating multiple metal pieces, will not cause the fling of metal piece, sets up the metal piece between multiple separation net trays, can separate multiple metal pieces in the placing net cylinder, thereby avoided the collision of multiple metal pieces when rotating, caused the surface damage of metal piece, not only this, in the process of placing net cylinder rotation, still can drive the rotation of bottom fan blade, utilizes the fan blade at bottom to agitate the galvanizing liquid in the device box, thereby makes the galvanizing liquid in the device box even, when the galvanizing is completed and the placing net cylinder is moved up, the fan blade is separated from the galvanizing liquid, rotates the placing net cylinder again, can also utilize the fan blade and blow upwards, thereby cooling the metal piece of galvanizing completion, makes the metal surface cooling, fixes zinc layer, solved in the traditional high -efficient metal piece processing equipment, often adopts the hook to hang multiple metal pieces, however, this kind of suspension mode exists the situation that the metal piece flings due to centrifugal force when the metal piece rotates with the hook, and when multiple metal pieces are densely hung together and rotate, multiple metal pieces are easy to collide with each other, can lead to the scratch or damage of metal piece surface, influence finished product quality, in addition, when pouring the galvanizing liquid into the galvanizing pool, the galvanizing liquid cannot be evenly distributed in the galvanizing pool, when the metal piece of different position enters the galvanizing pool and carries out the galvanizing treatment, due to the unevenness of galvanizing liquid concentration or distribution, can lead to the difference of the galvanizing effect of metal piece, influence the galvanizing quality and consistency of whole.

[0015] 2. The utility model discloses a combination of fixed plate body, thread groove and separation net tray can according to the size of different metal piece, moves separation net tray in the placing net cylinder inside, and moves the plate body on the surface of separation net tray through fixed bolt and thread groove connection, thereby limiting multiple mobile separation net trays, make the placing cylinder inside can place metal piece of different size, increased the adjustability of device. ACCURACY OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic diagram of the utility model;

[0017] Figure 2 It is the inside structure schematic diagram of the device box of the utility model;

[0018] Figure 3 It is the inside structure schematic diagram of the placing net cylinder of the utility model.

[0019] In the figure: 1, device box; 101, concave frame plate; 102, control host; 103, connecting pipe; 104, pipe cover; 2, electric telescopic cylinder; 201, fixed strip plate; 202, motor; 203, rotating rod; 204, place net cylinder; 205, mounting hole; 206, net plate; 207, connecting rod; 208, fixed ring; 209, fan blade; 3, fixed plate body; 301, threaded groove; 302, moving plate body; 303, fixed bolt; 304, separation net disc. DETAILED DESCRIPTION

[0020] The utility model is further explained in connection with the drawings and examples as follows:

[0021] Example 1: a kind of high-efficiency metal piece processing device, refer to Figures 1 to 3, including device box 1, the top of device box 1 is open structure, the top of device box 1 is installed recessed frame plate 101, the top of recessed frame plate 101 is installed electric telescopic cylinder 2, the bottom of electric telescopic cylinder 2 is fixed with fixed strip plate 201 through recessed frame plate 101, fixed strip plate 201 is provided with galvanized assembly outside, first, the metal piece is placed in the multiple separation net disc 304 between the inside of the placing net cylinder 204, then open electric telescopic cylinder 2, electric telescopic cylinder 2 will drive fixed strip plate 201 to move down, fixed strip plate 201 will drive multiple placing net cylinder 204 to move down, make placing net cylinder 204 and its inside multiple metal pieces, enter the galvanizing liquid in the inside of device box 1, after entering, open motor 202, motor 202 drives rotating rod 203, rotating rod 203 will drive placing net cylinder 204 to rotate, placing net cylinder 204 will drive the metal piece inside to rotate in the galvanizing liquid, so as to carry out all-round galvanizing to multiple metal pieces simultaneously, improve the efficiency of galvanizing, in the process of galvanizing, placing net cylinder 204 will drive connecting rod 207 to rotate, connecting rod 207 will drive fixed ring 208 and fan blade 209 to rotate, utilize fan blade 209 to agitate the galvanizing liquid in device box 1, make the galvanizing liquid in device box 1 evenly distributed, improve the effect of galvanizing metal piece, after galvanizing is completed, utilize electric telescopic cylinder 2 to lift placing net cylinder 204 and fan blade 209, separate from the galvanizing liquid, after separating, continue to open motor 202 and drive placing net cylinder 204 and fan blade 209 to rotate, when placing net cylinder 204 rotates, will shake the galvanizing liquid on the surface of metal piece, avoid a large amount of galvanizing liquid remaining on the surface of metal piece, at the same time, fan blade 209 can blow upwards in the process of rotating, so as to cool the metal piece after galvanizing, make the metal surface cool, fixed zinc layer, solve the problem in the traditional high-efficiency metal piece processing equipment, commonly adopt hook to hang multiple metal pieces, however, this kind of suspension mode exists the situation that metal piece is thrown out due to centrifugal force in the process of rotating with hook, and when multiple metal pieces are densely hung together and rotate, multiple metal pieces are easy to collide with each other, will cause scratch or damage to appear on the surface of metal piece, affect the quality of finished product, in addition, when pouring the galvanizing liquid into the galvanizing pool, the galvanizing liquid cannot be evenly distributed in the galvanizing pool, when the metal piece in different positions enters the galvanizing pool for galvanizing treatment, due to the unevenness of galvanizing liquid concentration or distribution, will cause the galvanizing effect of metal piece to appear difference, affect the overall galvanizing quality and consistency technical problem.

[0022] Specifically, refer to Figure 1 And Figure 2 , galvanized assembly includes motor 202, rotating rod 203, placing net cylinder 204, connecting rod 207, fixed ring 208 and fan blade 209.

[0023] Further, refer to Figure 1Two motors 202 are respectively installed on the top of the fixed strip plate 201, the bottom of the motor 202 is connected with a rotating rod 203, the bottom of the rotating rod 203 is fixed with a placing net cylinder 204 through the fixed strip plate 201.

[0024] It is worth mentioning that, referring to Figure 2 The bottom of the placing net cylinder 204 is fixed with a connecting rod 207, the bottom of the connecting rod 207 is installed with a fixed ring 208, the outside of the fixed ring 208 is installed with a fan blade 209, the surface of the placing net cylinder 204 is provided with a mounting hole 205, and the inside of the mounting hole 205 is installed with a net plate 206.

[0025] It is worth noting that, referring to Figure 3 The inside of the placing net cylinder 204 is installed with a fixed plate body 3 at the rear end, the surface of the fixed plate body 3 is provided with a plurality of threaded grooves 301, the surface of the fixed plate body 3 is attached with a plurality of moving plate bodies 302, and the bottom of the plurality of moving plate bodies 302 is fixed with a partition net disc 304.

[0026] It is worth mentioning that, referring to Figure 3 The inside of the moving plate body 302 is penetrated with a fixed bolt 303, the fixed bolt 303 is threadedly connected with the threaded groove 301 on the surface of the fixed plate body 3, the partition net disc 304 is limited in position, when the metal pieces of different sizes are placed into the inside of the placing net cylinder 204, the distance between the plurality of partition net discs 304 in the placing net cylinder 204 can be adjusted, after the position of the partition net disc 304 is adjusted, the fixed bolt 303 in the moving plate body 302 is threadedly connected with the threaded groove 301 at the corresponding position on the surface of the fixed plate body 3, so as to limit and fix the partition net disc 304.

[0027] It is worth emphasizing that, referring to Figure 1 The front end of the device box 1 is installed with a control host 102, one end of the connecting pipe 103 is communicated with the upper and lower ends of the side surface of the device box 1, and the other end of the connecting pipe 103 is detachably connected with a pipe cover 104.

[0028] In use a kind of efficient metal piece processing device, metal piece is placed between multiple partition net disc 304 inside the placing net cylinder 204 first, then open electric telescopic cylinder 2, electric telescopic cylinder 2 will drive fixed baffle 201 to go down, fixed baffle 201 will drive multiple placing net cylinder 204 to go down, so that placing net cylinder 204 and multiple metal pieces inside it enter into the galvanizing liquid in the device box 1, after entering, open motor 202, motor 202 drives rotating rod 203, rotating rod 203 will drive placing net cylinder 204 to rotate, and metal piece inside placing net cylinder 204 rotates in galvanizing liquid, so as to carry out all-round galvanizing to multiple metal pieces simultaneously, improve the efficiency of galvanizing, in the process of galvanizing, placing net cylinder 204 will drive connecting rod 207 to rotate, connecting rod 207 will drive fixed ring 208 and fan blade 209 to rotate, utilize fan blade 209 to agitate the galvanizing liquid in the device box 1, so that the galvanizing liquid in the device box 1 is evenly distributed, improve the effect of galvanizing metal piece, after galvanizing is completed, the placing net cylinder 204 and fan blade 209 are lifted using electric telescopic cylinder 2, and are separated from the galvanizing liquid, after separating is completed, continue to open motor 202 and drive placing net cylinder 204 and fan blade 209 to rotate, when placing net cylinder 204 rotates, the galvanizing liquid on the surface of metal piece is thrown down, avoid that there is a large amount of galvanizing liquid remaining on the surface of metal piece, simultaneously, fan blade 209 can blow upwards in the process of rotation, so as to cool the metal piece after galvanizing, so that the metal surface is cooled, and the zinc layer is fixed, when metal piece of different sizes is placed into the placing net cylinder 204, the spacing between multiple partition net disc 304 in the placing net cylinder 204 can be adjusted, after the position of partition net disc 304 is adjusted, fixed bolt 303 in moving plate body 302 is screw-threadedly connected with threaded groove 301 corresponding position on the surface of fixed plate body 3, so that partition net disc 304 is limitingly fixed.

[0029] In addition, the components designed in the utility model are all general standard components or components known by those skilled in the art, the structure and principle of which can be known by the technical personnel through technical manual or through conventional experimental method, and the technical personnel in the art can realize it completely without unnecessary description, and the content protected by the utility model does not involve improvement of internal structure and method.

[0030] The embodiments of the utility model disclose preferable embodiments, but are not limited to this, and those skilled in the art can easily understand the spirit of the utility model according to the above-mentioned embodiments, and make different inferences and changes, but as long as it does not deviate from the spirit of the utility model, it is within the protection scope of the utility model.

Claims

1. A high-efficiency metal piece processing device comprising a device box (1), the top of the device box (1) is an open structure, characterized in that, The device box (1) top is equipped with recessed frame plate (101), recessed frame plate (101) top is equipped with electric telescopic cylinder (2), electric telescopic cylinder (2) bottom is fixed with fixed strip plate (201) through recessed frame plate (101), fixed strip plate (201) outside is provided with galvanized assembly.

2. The high-efficiency metal piece processing apparatus according to claim 1, wherein The galvanized assembly comprises a motor (202), a rotating rod (203), a placing net cylinder (204), a connecting rod (207), a fixed ring (208) and a fan blade (209).

3. The high-efficiency metal piece processing apparatus according to claim 2, wherein Two said motors (202) are respectively installed on both sides of the top of the fixed strip plate (201), the bottom of the motor (202) is connected with the rotating rod (203), the bottom of the rotating rod (203) is fixed with the placing net cylinder (204) through the fixed strip plate (201).

4. The high-efficiency metal piece processing apparatus according to claim 2, wherein The bottom of the placing net cylinder (204) is fixed with the connecting rod (207), the bottom of the connecting rod (207) is installed with the fixed ring (208), the outside of the fixed ring (208) is installed with the fan blade (209), the surface of the placing net cylinder (204) is provided with a mounting hole (205), and the inside of the mounting hole (205) is installed with a mesh plate (206).

5. The high-efficiency metal piece processing apparatus according to claim 2, wherein The inside of the placing net cylinder (204) is installed with a fixed plate body (3) at the rear end, a plurality of screw grooves (301) are formed on the surface of the fixed plate body (3), a plurality of movable plate bodies (302) are attached to the surface of the fixed plate body (3), and a plurality of movable plate bodies (302) are fixed with a partition net disc (304).

6. The high-efficiency metal piece processing apparatus according to claim 5, wherein The inside of the movable plate body (302) is penetrated by a fixed bolt (303), the fixed bolt (303) is threadedly connected with the screw groove (301) on the surface of the fixed plate body (3), and the partition net disc (304) is limited.

7. The efficient metal piece processing apparatus according to claim 1, wherein The front end of the device box (1) is installed with a control host (102), and the upper and lower ends of the side surface of the device box (1) are communicated with one end of a connecting pipe (103), and the other end of the connecting pipe (103) is detachably connected with a pipe cover (104).

Citation Information

Patent Citations

  • Metal piece machining device

    CN221297117U