Torque overload one-way protector structure based on industrial mechanical transmission shaft

By installing a heat dissipation mechanism on the torque overload unidirectional protector, and utilizing a fan and motor-driven heat dissipation system, the problem of friction plate overheating is solved, achieving effective heat dissipation and dust protection for the equipment, and ensuring the stability and maintainability of the equipment.

CN223923641UActive Publication Date: 2026-02-17S&J DRIVE SHAFT (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202520519091.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-17
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Existing torque overload unidirectional protectors based on industrial machinery drive shafts generate heat during use due to the repeated operation of the friction plates, leading to internal damage to the protector.

Method used

A heat dissipation mechanism including a housing unit, a blowing unit, and a suction unit is designed. The heat dissipation system driven by a fan and a motor effectively dissipates heat from the torque overload unidirectional protector and is equipped with a removable filter plate to prevent dust from entering.

Benefits of technology

It effectively avoids damage to the inside of the protector caused by overheating of the friction plate, ensures stable operation of the equipment, and provides a convenient filter plate replacement mechanism.

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Abstract

The utility model discloses a torque overload one-way protector structure based on an industrial machinery transmission shaft, which relates to the technical field of industrial machinery and comprises a torque overload one-way protector, and a heat dissipation mechanism is arranged outside the torque overload one-way protector and used for dissipating heat of the torque overload one-way protector. The heat dissipation mechanism comprises: a housing unit; the air blowing unit is arranged above the shell and comprises a top square box fixedly installed at the top of the torque overload one-way protector, a grid mesh plate is fixedly installed at the top of the shell, and a fan is fixedly installed at the bottom of the grid mesh plate; according to the torque overload one-way protector, the shell unit is arranged, a fan operates to suck external air into a top square box through rectangular holes of a grid mesh plate, the external air is filtered through a filter plate and enters the interior of a shell, and therefore the torque overload one-way protector body is cooled; and damage to the interior of the torque overload one-way protector caused by overheating of the friction plate is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of industrial machinery technology, specifically to a torque overload unidirectional protector structure based on an industrial machinery transmission shaft. Background Technology

[0002] Torque overload unidirectional protectors are key safety devices in industrial transmission systems. They achieve overload protection through mechanical torque limiting while allowing reverse torque transmission.

[0003] According to the patent titled "A Mechanical Torque Overload Protector" (patent publication number: CN108869572A, patent publication date: 2018-11-23), it includes: a bushing, a transmission steel ball, a limiting steel ball, a shifting plate, a limiting plate, and a locking plate; the transmission steel ball positioning groove is provided with a transmission steel ball connected by a snap-fit ​​mechanism, and the lower side of the transmission steel ball is provided with a transmission steel ball mounting groove connected by a snap-fit ​​mechanism; the right side of the transmission steel ball is provided with a part that connects to the bushing by a fitting mechanism. The device includes a shifting plate with a slot on its inner left side that mates with the transmission steel balls. The upper side of the limiting plate is connected to the shifting plate via a snap-fit ​​mechanism, and the lower side of the limiting plate is connected to the bushing via a sleeve mechanism. Through structural improvements, the device boasts advantages such as superior structure and practicality, a limiting plate inside the shifting plate for limiting movement, and prevention of mechanical wear caused by the disc spring pressure acting on the transmission steel balls under overload conditions. This addresses the problems and shortcomings of existing devices, making it more practical.

[0004] Based on the aforementioned existing technology, the current torque overload one-way protector structure based on industrial mechanical drive shaft still has the following problems: during use, the friction plate of the existing torque overload one-way protector based on industrial mechanical drive shaft will generate heat due to repeated operation. Overheating of the friction plate will damage the inside of the protector. Therefore, this utility model provides a torque overload one-way protector structure based on industrial mechanical drive shaft. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a torque overload one-way protector structure based on an industrial machinery drive shaft. This solves the following problems that still exist in the existing torque overload one-way protector structure based on an industrial machinery drive shaft: during the use of the existing torque overload one-way protector based on an industrial machinery drive shaft, the friction plate will generate heat due to repeated operation, and overheating of the friction plate will damage the inside of the protector.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a torque overload one-way protector structure based on an industrial machinery drive shaft, comprising a torque overload one-way protector, wherein a heat dissipation mechanism is externally provided for dissipating heat from the torque overload one-way protector, and the heat dissipation mechanism includes:

[0007] The housing unit is disposed outside the torque overload one-way protector, including a housing fixedly installed inside the left flange of the torque overload one-way protector, and a rotating ring fixedly installed inside the right flange of the torque overload one-way protector, and the housing and the rotating ring are rotatably connected.

[0008] The air blowing unit is located on the top of the housing and includes a top square box fixedly installed on the top of the torque overload one-way protector. A grid plate is fixedly installed on the top of the housing, and a fan is fixedly installed on the bottom of the grid plate. The fan blows air to cool the inside of the housing.

[0009] The suction unit is located below the torque overload unidirectional protector and is used to accelerate the airflow inside the housing.

[0010] Preferably, the top square box has a slot inside, and a filter plate is slidably inserted into the slot to prevent dust from entering the interior of the housing.

[0011] Preferably, the top square box has an installation groove inside, a plug is slidably installed inside the installation groove, a limit ring is fixedly installed on the surface of the plug, and a spring is sleeved on the surface of the plug.

[0012] Preferably, the top of the filter plate is provided with an insertion hole, and the bottom end of the insertion post is slidably inserted into the interior of the insertion hole.

[0013] Preferably, a bottom square box is fixedly installed at the bottom of the housing, a bent pipe is fixedly installed at the bottom of the bottom square box, an exhaust box is fixedly installed at the bottom of the bottom square box, and an exhaust pipe is fixedly installed at the right end of the exhaust box for dissipating heat from inside the housing.

[0014] Preferably, a rotating column is rotatably installed inside the exhaust box, and several curved plates are fixedly installed on the surface of the rotating column. A motor is fixedly installed at the bottom of the exhaust box, and the output end of the motor passes through the exhaust box and is fixedly connected to the rotating column.

[0015] This invention provides a torque overload unidirectional protector structure based on an industrial machinery drive shaft. Compared with the prior art, it has the following advantages:

[0016] 1. This torque overload one-way protector structure based on industrial machinery drive shaft has a housing unit. The fan draws external air into the top square box through the rectangular holes of the grid plate, and the air is filtered by the filter plate before entering the housing. This cools down the main body of the torque overload one-way protector and prevents the friction plates from overheating and damaging the inside of the torque overload one-way protector.

[0017] 2. This torque overload unidirectional protector structure based on industrial mechanical transmission shaft allows users to pull the insert pin out of the insertion hole, thereby removing the filter plate from the slot and replacing the filter plate. Attached Figure Description

[0018] Figure 1 This is a right-side perspective view of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional perspective view of the present invention.

[0020] Figure 3 This is a three-dimensional cross-sectional view of the blower unit of this utility model;

[0021] Figure 4 This is a three-dimensional cross-sectional view of the suction unit of this utility model.

[0022] In the diagram: 1-Torque overload one-way protector, 2-Heat dissipation mechanism, 21-Housing unit, 211-Housing, 212-Rotating ring, 22-Blowing unit, 221-Top square box, 222-Grid plate, 223-Fan, 224-Mounting slot, 225-Pin, 226-Spring, 227-Limiting ring, 228-Slot, 229-Filter plate, 2210-Socket, 23-Suction unit, 231-Bottom square box, 232-Bend, 233-Exhaust box, 234-Exhaust pipe, 235-Rotating column, 236-Bend plate, 237-Motor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution:

[0025] A torque overload one-way protector structure based on an industrial machinery drive shaft includes a torque overload one-way protector 1. A heat dissipation mechanism 2 is externally provided for dissipating heat from the torque overload one-way protector 1. The heat dissipation mechanism 2 includes:

[0026] The housing unit 21 is disposed outside the torque overload one-way protector 1, including a housing 211 fixedly installed inside the left flange of the torque overload one-way protector 1, and a rotating ring 212 fixedly installed inside the right flange of the torque overload one-way protector 1, and the housing 211 and the rotating ring 212 are rotatably connected.

[0027] The air blowing unit 22 is located above the housing 211 and includes a top square box 221 fixedly installed on the top of the torque overload unidirectional protector 1. A grid plate 222 is fixedly installed on the top of the housing 211, and a fan 223 is fixedly installed on the bottom of the grid plate 222. The fan 223 blows air to cool the inside of the housing 211.

[0028] The suction unit 23 is located below the torque overload unidirectional protector 1 and is used to accelerate the airflow inside the housing 211.

[0029] The fan 223 is model DF8015B. The fan 223 draws external air into the top square box 221 through the rectangular holes of the grid plate 222, and filters it through the filter plate 229 before entering the housing 211. This cools the main body of the torque overload one-way protector 1 and prevents the friction plate from overheating and damaging the inside of the torque overload one-way protector 1.

[0030] In this embodiment, a slot 228 is provided inside the top square box 221, and a filter plate 229 is slidably inserted into the slot 228 to prevent dust from entering the interior of the housing 211.

[0031] The filter plate 229 is installed by sliding inside the slot 228, thereby preventing dust from entering the interior of the housing 211.

[0032] In this embodiment, the top square box 221 has an installation groove 224 inside, and an insertion post 225 is slidably installed inside the installation groove 224. A limit ring 227 is fixedly installed on the surface of the insertion post 225, and a spring 226 is sleeved on the surface of the insertion post 225. The top of the filter plate 229 is provided with an insertion hole 2210, and the bottom end of the insertion post 225 is slidably inserted into the interior of the insertion hole 2210.

[0033] The user pulls the insert 225 to remove it from the socket 2210, causing the filter plate 229 to move out of the slot 228. Then, the user pulls the insert 225 to insert the new filter plate 229 into the slot 228. The spring 226 pushes the insert 225 with its own elasticity to move it into the socket 2210, thus fixing the filter plate 229 and completing the replacement of the filter plate 229.

[0034] In this embodiment, a bottom square box 231 is fixedly installed at the bottom of the housing 211, a bent pipe 232 is fixedly installed at the bottom of the bottom square box 231, an exhaust box 233 is fixedly installed at the bottom of the bottom square box 231, and an exhaust pipe 234 is fixedly installed at the right end of the exhaust box 233 for dissipating heat from inside the housing 211. A rotating column 235 is rotatably installed inside the exhaust box 233, and several bent plates 236 are fixedly installed on the surface of the rotating column 235. A motor 237 is fixedly installed at the bottom of the exhaust box 233, and the output end of the motor 237 passes through the exhaust box 233 and is fixedly connected to the rotating column 235.

[0035] The motor 237 is model OMV800. It is electrically connected to an external power source and can be turned on and off via a human-operated control panel. When the motor 237 runs, it drives the rotating column 235 and the bending plate 236 to rotate. The rotation of the bending plate 236 quickly draws out the air blown into the housing 211 through the bending pipe 232 and discharges it through the exhaust pipe 234.

[0036] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0037] During operation, firstly, the fan 223 draws external air into the top square box 221 through the rectangular holes of the grid plate 222, and then filters it through the filter plate 229 before entering the housing 211 to cool the main body of the torque overload unidirectional protector 1.

[0038] Then, the motor 237 drives the rotating column 235 and the bending plate 236 to rotate. The bending plate 236 rotates and quickly sucks out the air blown into the housing 211 through the bending pipe 232, and discharges it through the exhaust pipe 234.

[0039] Finally, the user pulls the insert 225 to remove it from the socket 2210, causing the filter plate 229 to move out of the slot 228. Then, the user pulls the insert 225 to insert the new filter plate 229 into the slot 228. The spring 226 pushes the insert 225 with its own elasticity, causing it to insert into the socket 2210 and fix the filter plate 229, thus completing the replacement of the filter plate 229.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A structure of a torque overload one-way protector based on a transmission shaft of an industrial machine, comprising a torque overload one-way protector (1), characterized in that: The external of the torque overload one-way protector (1) is provided with a heat dissipation mechanism (2) for dissipating heat of the torque overload one-way protector (1), the heat dissipation mechanism (2) comprises: A shell unit (21) is arranged outside the torque overload one-way protector (1) and comprises a shell (211) fixedly installed on the inner side of the left flange of the torque overload one-way protector (1), a rotating ring (212) is fixedly installed on the inner side of the right flange of the torque overload one-way protector (1), and the shell (211) is rotationally connected with the rotating ring (212); A blowing unit (22) is arranged above the shell (211) and comprises a top square box (221) fixedly installed on the top of the torque overload one-way protector (1), a grid plate (222) is fixedly installed on the top of the shell (211), a fan (223) is fixedly installed on the bottom of the grid plate (222), and the shell (211) is blown and cooled by the operation of the fan (223); An air suction unit (23) is arranged below the torque overload one-way protector (1) and is used for accelerating the air flow in the shell (211).

2. A torque overload one-way protector structure based on the drive shaft of an industrial machine according to claim 1, characterized in that: A slot (228) is formed in the inside of the top square box (221), and a filter plate (229) is slidably inserted into the inside of the slot (228) and is used for blocking dust from entering the inside of the shell (211).

3. A torque overload one-way protector structure based on the drive shaft of an industrial machine according to claim 2, characterized in that: An installation slot (224) is formed in the inside of the top square box (221), an insertion column (225) is slidably and penetratively installed in the inside of the installation slot (224), a limiting ring (227) is fixedly installed on the surface of the insertion column (225), and a spring (226) is sleeved on the surface of the insertion column (225).

4. The torque overload one-way protector structure based on the industrial machinery drive shaft according to claim 3, characterized in that: A plug hole (2210) is arranged on the top of the filter plate (229), and the bottom end of the insertion column (225) is slidably inserted into the inside of the plug hole (2210).

5. The torque overload one-way protector structure based on the industrial machinery drive shaft according to claim 1, characterized in that: A bottom square box (231) is fixedly installed on the bottom of the shell (211), a bent pipe (232) is fixedly installed on the bottom of the bottom square box (231), an air suction box (233) is fixedly installed on the bottom of the bottom square box (231), an air exhaust pipe (234) is fixedly installed on the right end of the air suction box (233), and the air exhaust pipe (234) is used for exhausting heat in the shell (211).

6. A torque overload one-way protector structure based on the drive shaft of an industrial machine according to claim 5, characterized in that: A rotating column (235) is rotationally installed in the inside of the air suction box (233), a plurality of bent plates (236) are fixedly installed on the surface of the rotating column (235), a motor (237) is fixedly installed on the bottom of the air suction box (233), and the output end of the motor (237) is fixedly connected with the rotating column (235) by penetrating the air suction box (233).

Citation Information

Patent Citations

  • Mechanical torque overload protector

    CN108869572A