Cooling device for producing coarse slag light-weight high-strength ceramsite
By designing a cooling device for the transfer cylinder, spiral blades, and nozzles, the problem of low cooling efficiency of ceramsite was solved, achieving efficient cooling and water resource recycling, thereby improving production efficiency and economy.
Patent Information
- Application Number
- CN202520235806.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing ceramsite cooling devices have low cooling efficiency, which leads to longer production time and increased costs, affecting production efficiency and product quality.
A cooling device including a conveyor cylinder, spiral blades, nozzles, and filter plates was designed. The spiral blades tumble the ceramic particles and spray water mist for cooling, while the filter plates and drain pipes are set up for impurity separation and water recovery.
It improves the cooling efficiency of ceramsite, shortens production time, reduces energy consumption, and enables the recycling of water resources.
Smart Images

Figure CN223925232U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ceramsite production, and particularly to a cooling device for coarse slag light high strength ceramsite production. BACKGROUND
[0002] Coarse slag light high strength ceramsite is a kind of light ceramsite material formed by high-temperature sintering with coal gasification coarse slag as main raw material. It has excellent lightness, high strength and good compression resistance, and is widely used in construction, thermal insulation, lightweight concrete and gardening fields. Due to its lightness, it can effectively reduce the self-weight of the building and reduce the structural load, and is an environmentally friendly and efficient building material. In the production process of coarse slag light high strength ceramsite, cooling is a crucial link because it can effectively reduce the temperature of the ceramsite, thereby preventing the ceramsite from cracking and deforming due to thermal stress during cooling. At the same time, reasonable cooling can ensure that the physical properties and chemical properties of the ceramsite are optimized, improving the strength and stability of the final product. In addition, through rapid cooling, the production cycle can be shortened, the production efficiency can be improved, and the energy consumption can be reduced, thereby improving the overall production economy and sustainability.
[0003] The existing cooling of ceramsite is usually through natural cooling, which lacks effective tumbling and cooling mechanism, thereby reducing the cooling efficiency, prolonging the cooling time, increasing the production cost, and affecting the overall production efficiency, thereby making the effect of the ceramsite poor, and further affecting the overall processing efficiency of the ceramsite. To solve the above problems, the inventor proposes a cooling device for coarse slag light high strength ceramsite production to solve the above problems. SUMMARY
[0004] In order to solve the problem of poor cooling effect of ceramsite, the purpose of the utility model is to provide a cooling device for coarse slag light high strength ceramsite production.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a cooling device for coarse slag light high strength ceramsite production, comprising a cooling box, a transmission cylinder is fixedly arranged in the cooling box, an inlet box is fixedly and insertedly arranged in the cooling box, the inlet box is connected with the transmission cylinder, a plurality of hollow grooves are arranged in an array on the outer side of the transmission cylinder, a rotating rod is rotatably and insertedly arranged in the transmission cylinder, a spiral blade is fixedly arranged on the outer side of the rotating rod, the spiral blade is insertedly arranged in the transmission cylinder, a plurality of nozzles are fixedly arranged in an array on the inner wall top of the cooling box, a connecting water pipe is fixedly connected with the top of each nozzle, a connecting piece is fixedly arranged on the top of the connecting water pipe, a heat dissipation box is fixedly installed on each side of the cooling box, and an exhaust fan is fixedly arranged in the heat dissipation box.
[0006] Preferably, the inner wall of the cooling box is fixedly provided with a filter plate, the filter plate is located below the transmission cylinder, the filter plate is inclined, the cooling box is provided with a baffle on the side, and the cooling box is provided with a drain pipe outside.
[0007] Preferably, the bottom end of the cooling box is fixedly provided with a rectangular array of foot pads, the top end of the feeding box is fixedly provided with a guide box, and the outer side of the cooling box is fixedly provided with a guide plate.
[0008] Preferably, the baffle is installed on the outer side of the cooling box through screws, the outer side of the cooling box is provided with a motor, the output end of the motor is inserted through the cooling box and is fixedly connected with the rotating rod, the side of the cooling box close to the motor is fixedly provided with a protection box, and the motor is located in the protection box.
[0009] Compared with the prior art, the beneficial effects of the present application are as follows:
[0010] 1、The transmission cylinder, the feeding box, the hollow groove, the rotating rod and the spiral blade are cooperated with each other in the present application, so that the ceramsite can be rolled in the transmission cylinder, and the water mist can be sprayed on each ceramsite to cool the ceramsite, thereby improving the cooling effect.
[0011] 2、The filter plate, the baffle and the drain pipe are cooperated with each other in the present application, so that the used water source can be filtered, the impurities can be screened out, and the filtered hot water source can be processed and utilized. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0013] Fig. 1 It is a schematic diagram of the overall structure of the present application;
[0014] Fig. 2 It is a schematic diagram of the side of the overall structure of the present application;
[0015] Fig. 3 It is a schematic diagram of the cooling box and its structure section of the present application.
[0016] In the diagram: 1. Cooling box; 11. Heat dissipation box; 12. Exhaust fan; 13. Filter plate; 14. Baffle; 15. Drain pipe; 16. Guide plate; 17. Material guide box; 18. Foot pad; 2. Conveyor cylinder; 21. Hollow groove; 22. Feed box; 23. Rotating rod; 24. Spiral blade; 25. Motor; 26. Protective box; 27. Nozzle; 28. Connecting water pipe; 29. Connecting parts. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figs. 1-3 As shown, this utility model provides a cooling device for the production of lightweight high-strength ceramsite, including a cooling box 1 for cooling the ceramsite. A conveying cylinder 2 is fixedly installed inside the cooling box 1. A feed box 22 is fixedly inserted inside the cooling box 1 and connected to the conveying cylinder 2. Hollow slots 21 are arranged in an array on the outside of the conveying cylinder 2. A rotating rod 23 is rotatably inserted inside the conveying cylinder 2. Spiral blades 24 are fixedly installed on the outside of the rotating rod 23 and inserted inside the conveying cylinder 2. Spray nozzles 27 are arranged in a pair and arranged in an array at the top of the inner wall of the cooling box 1. A water pipe 28 is fixedly connected to the top of several spray nozzles 27. A connector 29 is fixedly installed at the top of the water pipe 28 and is used to connect to an external water source. Heat dissipation boxes 11 are fixedly installed on both sides of the cooling box 1. Exhaust fans 12 are fixedly installed inside each heat dissipation box 11.
[0019] A filter plate 13 is fixedly installed on the inner wall of the cooling box 1. The filter plate 13 is located below the transmission cylinder 2 and is inclined. A baffle 14 is installed on the side of the cooling box 1 and a drain pipe 15 is installed on the outside of the cooling box 1.
[0020] By adopting the above technical solution, the filter plate 13 can filter the water source, thereby facilitating the recycling of the filtered water source.
[0021] The bottom of the cooling box 1 is fixed with rectangular feet 18 arranged in an array.
[0022] By adopting the above technical solution, the foot pad 18 can support the entire device.
[0023] A guide box 17 is fixedly installed at the top of the feed box 22.
[0024] Through adopting the technical scheme, the material guiding box 17 can guide the ceramsite into the feeding box 22.
[0025] The guiding plate 16 is fixed outside the cooling box 1.
[0026] Through adopting the technical scheme, the cooled ceramsite can be guided.
[0027] The baffle 14 is installed outside the cooling box 1 through screws.
[0028] Through adopting the technical scheme, the baffle 14 can be disassembled, so that the filter plate 13 can be conveniently maintained.
[0029] The motor 25 is installed outside the cooling box 1, and the output end of the motor 25 penetrates into the cooling box 1 and is fixedly connected with the rotating rod 23.
[0030] Through adopting the technical scheme, the output end of the motor 25 rotates to drive the rotating rod 23 to rotate, so as to provide power output.
[0031] The protection box 26 is fixed on the side of the cooling box 1 close to the motor 25, and the motor 25 is located in the protection box 26.
[0032] Through adopting the technical scheme, the protection box 26 protects the motor 25.
[0033] Working principle: first, connect the external water source with the connecting water pipe 28 through the connecting piece 29, then put the ceramsite into the feeding box 22, at this time, start the motor 25, so that the motor 25 starts to work, the output end of the motor 25 rotates to drive the rotating rod 23 to rotate, the rotating rod 23 rotates to drive the spiral blade 24 to rotate, the spiral blade 24 rotates to drive the ceramsite to be transmitted in the transmission cylinder 2, at the same time, the water mist is sprayed to the transmission cylinder 2 through the spray head 27, the water mist can enter the transmission cylinder 2 through the hollow groove 21, so that the ceramsite in the transmission cylinder 2 can be fully contacted with the water mist, the heat of the ceramsite can be taken away through the water mist, at the same time, start the two exhaust fans 12, so that the exhaust fans 12 can exhaust the heat in the cooling box 1, so that the ceramsite can be cooled during transmission, so as to achieve the effect of high-efficiency cooling, at the same time, the water mist with heat can also drip through the hollow groove 21, so that the filter plate 13 can filter the water source to filter out the impurities, and the water source with heat can be recycled through the drain pipe 15.
[0034] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Therefore, if these modifications and variations of the present application belong to the scope of the claims of the present application and the equivalent technology, the present application also intends to include these modifications and variations.
Claims
1. A cooling device for producing coarse slag light high strength ceramsite, comprising a cooling box (1), characterized in that: The cooling box (1) is internally fixed with a transmission cylinder (2), the cooling box (1) is internally fixedly inserted with a feeding box (22), the feeding box (22) is connected with the transmission cylinder (2), the transmission cylinder (2) is externally provided with a plurality of arrayed hollow grooves (21), the transmission cylinder (2) is internally rotatably inserted with a rotating rod (23), the rotating rod (23) is externally fixedly provided with a spiral blade (24), the spiral blade (24) is inserted in the transmission cylinder (2), the cooling box (1) is internally fixedly provided with a plurality of arrayed nozzles (27) at the top of the inner wall, a plurality of the nozzles (27) are fixedly connected with connecting water pipes (28) at the top, the connecting water pipes (28) are fixedly provided with connecting pieces (29) at the top, the cooling box (1) is fixedly installed with heat dissipation boxes (11) on both sides, and the heat dissipation boxes (11) are internally fixedly provided with exhaust fans (12).
2. The cooling device for producing coarse slag light high-strength ceramic according to claim 1, characterized in that: The cooling box (1) is internally fixedly provided with a filter plate (13), the filter plate (13) is located below the transmission cylinder (2), the filter plate (13) is inclined, the cooling box (1) is installed with a baffle (14) on the side, and the cooling box (1) is installed with a drain pipe (15) on the outside.
3. The cooling device for producing the coarse slag light high-strength ceramic according to claim 1, characterized in that: The cooling box (1) is fixedly provided with a plurality of rectangular arrayed foot pads (18) at the bottom.
4. The cooling device for producing the coarse slag light high-strength ceramic according to claim 1, characterized in that: The feeding box (22) is fixedly provided with a guide box (17) at the top.
5. The cooling device for producing the coarse slag light high-strength ceramic according to claim 1, characterized in that: The cooling box (1) is fixedly provided with a guide plate (16) on the outside.
6. The cooling device for producing the coarse slag light high-strength ceramic according to claim 2, characterized in that: The baffle (14) is installed on the outside of the cooling box (1) through screws.
7. The cooling device for producing the coarse slag light high-strength ceramic according to claim 1, characterized in that: The cooling box (1) is installed with a motor (25) on the outside, and the output end of the motor (25) is inserted in the cooling box (1) and is fixedly connected with the rotating rod (23).
8. The cooling device for producing the coarse slag light high-strength ceramic according to claim 1, characterized in that: The cooling box (1) is fixedly provided with a protection box (26) on the side close to the motor (25), and the motor (25) is located in the protection box (26).