Novel fuse switching copper bar fixing tool
By designing a new type of fuse adapter copper bar fixing fixture, and using the 6061 aluminum fixture body to be bolted to the hexagonal flange face of the white insulating column, the problem of unstable fixing of the adapter copper bar was solved, and efficient and reliable automated installation was achieved.
Patent Information
- Application Number
- CN202520377209.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-05
AI Technical Summary
During the production and manufacturing of high-voltage boxes for new energy vehicles, the adapter copper bars are not securely fixed and their positions are inconsistent, leading to difficulties in subsequent installation.
A novel fixture for fixing fuse adapter copper bars is designed. The fixture body, made of 6061 aluminum, is connected to a white insulating column via hexagonal flange bolts, enabling pre-installation and automated installation of the adapter copper bars.
It improves the installation efficiency and reliability of the copper bus, supports automated installation processes, ensures uniform positioning, and facilitates subsequent installation and positioning of fuses.
Smart Images

Figure CN223927346U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fuse adapter copper bar fixing fixtures, specifically to a novel fuse adapter copper bar fixing fixture. Background Technology
[0002] In the manufacturing process of high-voltage boxes for new energy vehicles, it is necessary to tighten and fix the adapter copper bars to the white insulating posts. Problems frequently arise, such as incomplete tightening, misalignment, inconsistent fixing positions, and the adapter copper bars at both ends not being on the same plane, making installation impossible in subsequent processes. Therefore, this utility model designs a novel fixture for fixing fuse adapter copper bars. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a new type of fuse adapter copper bar fixing tool, which has a reasonable structural design, is convenient and reliable to operate, and significantly improves the installation efficiency and reliability of the product through pre-installation.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a novel fuse adapter copper bar fixing fixture, comprising a fixture body, copper bars and insulating posts, with adapter copper bar positions at both ends of the fixture body, and the copper bars at both ends of the fixture body being fixedly connected to the insulating posts by hexagonal flange bolts, with both ends of the fixture body placed vertically in the insulating post positions.
[0005] Preferably, the tooling body is made of 6061 aluminum.
[0006] Preferably, the insulating post is a white insulating post.
[0007] The beneficial effects of this utility model are as follows: This utility model is made entirely of 6061 aluminum. The adapter copper bar can be pre-installed onto the white insulating post, then placed vertically. After the white insulating post and copper bar are in place, the hexagonal flange bolts in the yellow circles at both ends can be tightened directly, facilitating the subsequent installation and positioning of the fuse. Alternatively, this invention can be implemented without pre-installation; the adapter copper bar can be placed on the white insulating post and tightened with hexagonal flange bolts. With the assistance of automatic tightening equipment and a PPU robotic arm, the installation process can be automated. Attached Figure Description
[0008] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments;
[0009] Figure 1 This is a schematic diagram of the structure of this utility model;
[0010] Figure 2 This is an exploded view of the present invention. Detailed Implementation
[0011] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0012] Reference Figure 1-2 The specific implementation adopts the following technical solution: a new type of fuse transfer copper bar fixing fixture, including fixture body 1, copper bar 2 and insulating column 3. The two ends of the fixture body 1 are transfer copper bar positions. The copper bars 2 at both ends of the fixture body 1 are fixedly connected to the insulating column 3 by hexagonal flange bolts 5. The two ends of the fixture body 1 are placed vertically in the insulating column position 4.
[0013] It is worth noting that the tooling body 1 is made of 6061 aluminum.
[0014] In addition, the insulating post 3 is a white insulating post.
[0015] This specific embodiment uses 6061 aluminum alloy and mainly consists of a copper adapter and a white insulating post. The copper adapters at both ends are connected and fixed to the white insulating posts using hexagonal flange bolts. This invention allows for pre-installation of the copper adapter onto the white insulating post, followed by vertical placement. After the white insulating post and copper adapter are in place, the hexagonal flange bolts at both ends are tightened directly, facilitating subsequent installation and positioning of the fuse. Alternatively, this invention can be implemented without pre-installation; the copper adapter is simply placed on the white insulating post and tightened using hexagonal flange bolts. This can be automated with the use of automatic tightening equipment and a PPU robotic arm.
[0016] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A novel fuse transfer copper bar fixing tool, characterized in that, It includes tool body (1), copper bar (2) and insulating column (3), both ends of tool body (1) are adapter copper bar position, copper bar (2) at both ends of tool body (1) is fixedly connected with insulating column (3) through hexagonal flange bolt, both ends of tool body (1) are vertically placed in insulating column position (4).
2. The novel copper bar fixing tool for a fuse relay according to claim 1, characterized in that, The tool body (1) is made of 6061 aluminum material.
3. The novel copper bar fixing tool for a fuse relay according to claim 1, characterized in that, The insulating column (3) is a white insulating column.