Socket protection door assembling device

Abstract

The utility model relates to the field of electric appliance socket manufacturing, in particular to a socket protection door assembling device which comprises a rack, an assembling driving piece connected with the rack, a connecting piece connected with the output end of the assembling driving piece, a spring pressing-in mechanism connected with the rack, a spring clamping mechanism and a protection door clamping mechanism installed on the connecting piece. The spring clamping mechanism is located between the spring pressing-in mechanism and the protection door clamping mechanism and comprises a spring clamping driving piece connected with the connecting piece and two spring clamping plates, clamping grooves are formed in the inner sides of the two spring clamping plates, and a clamping cavity is defined by the two clamping grooves. Through the cooperation of the spring press-in mechanism, the protection door clamping mechanism and the spring clamping mechanism, the spring is installed on the protection door and the whole is installed on the socket panel, traditional manual assembly is replaced, the labor cost is reduced, the assembly quality is better, a two-time press-in method is adopted, the situation that the spring is twisted and deformed is reduced, and the installation quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of electric appliance socket manufacturing, more particularly to a socket protection door assembling device. BACKGROUND

[0002] The two-pole and three-pole socket is the largest-selling category among switch sockets, and therefore improving the assembly efficiency of the two-pole and three-pole socket products is the top priority for switch socket enterprises to reduce costs and increase efficiency. The protection door of the two-pole and three-pole socket mainly functions to prevent accidental electric shock, and therefore the protection door is also an important safety component of the two-pole and three-pole socket. The function of the spring is mainly to reset the protection door to shield the socket after the plug is pulled out, preventing the user from inserting a small sharp object into the socket and contacting the live part to cause electric shock risk. Therefore, the correct assembly of the protection door and the spring is a very important link for the safety performance of the product in the later use.

[0003] The installation of the existing protection door is usually performed manually, but manual assembly has many drawbacks, such as difficulty in ensuring quality, high labor cost, and unsuitability for mass production.

[0004] The prior art discloses a socket protection door spring assembling mechanism, which uses a push rod to obliquely push the spring into the spring seat, and then uses a pressing rod to press the spring. This assembling mechanism eliminates manual assembly and improves the assembly efficiency, but the spring is pressed into the spring groove obliquely, and the stress on the spring is not in the axial direction of the spring, which easily causes the spring to twist and deform, resulting in poor installation quality. SUMMARY

[0005] The utility model aims at overcoming the problem of the prior art that the protection door spring assembling mechanism easily causes the spring to twist and deform, and provides a socket protection door assembling device, which uses a two-section type spring pressing mechanism to reduce the twisting and deformation of the spring and ensure the assembly quality.

[0006] To solve the above technical problems, the utility model adopts the technical scheme of:

[0007] The utility model provides a socket protection door assembling device, which comprises a rack, an assembling driving part connected with the rack, a connecting part connected with the output end of the assembling driving part, a spring pressing mechanism connected with the rack, a spring clamping mechanism and a protection door clamping mechanism installed on the connecting part, the spring pressing mechanism is used for pushing the spring to move along the axial direction of the spring, the spring clamping mechanism is located between the spring pressing mechanism and the protection door clamping mechanism, the spring clamping mechanism comprises a spring clamping driving part connected with the connecting part and two spring clamping plates connected with the output end of the spring clamping driving part, the moving direction of the spring clamping plate is perpendicular to the axial direction of the spring, the inner side of the spring clamping plate is provided with a clamping groove, and the clamping grooves surround a clamping cavity for accommodating the spring.

[0008] The utility model discloses a socket protection door assembly device, when the device is used for the assembly of protection door, and protection door clamping mechanism clamps protection door, and spring press -in mechanism first promotes spring to move along the axial direction, makes spring keep free length, only displacement occurs and does not take place deformation, until the one end of spring is aligned with the position of protection door spring groove, subsequently assembly drive part starts, drives protection door clamping mechanism to move with protection door, so that the one end of spring is inserted into the batten of protection door spring groove, subsequently spring press -in mechanism secondly starts, promotes spring compression, when spring compresses to certain degree, spring clamping drive part will drive spring clamping plate to clamp spring, and spring is clamped in clamping cavity, subsequently spring press -in mechanism exits, and assembly drive part starts, and protection door and spring are assembled into socket panel, subsequently spring clamping drive part will drive spring clamping plate to release spring, so that spring is inserted into the spring groove of socket panel, thereby completing the installation of protection door. The spring press -in mechanism of the assembly device adopts twice press -in method, and first, spring is sleeved into protection door spring groove along the radial direction, and then, spring is compressed along the axial direction, compared with once press -in of inclination, more close to the structure of spring, and the pressure direction of second press -in is along the axial direction of spring, reduces the emergence of spring distortion, guarantees installation quality.

[0009] Further, it further comprises a spring limiting mechanism, the spring limiting mechanism comprises a fixed part and a limiting part connected with the fixed part, the fixed part is connected with the connecting part or the protection door clamping mechanism, the limiting part is located between the two spring clamping plates, the limiting part is provided with a limiting part, and the limiting part is located in the clamping cavity. The limiting part is used for limiting the spring. When the spring press-in mechanism enters the second time, the limiting part can resist the side of the spring, reduce the distortion of the spring in the spring clamping mechanism, and guarantee the installation quality.

[0010] Further, the limiting part is an arc plate, and the arc center of the limiting part is located on the side close to the spring. The arc-shaped limiting part is more close to the side of the spring, and provides more stable limiting.

[0011] Further, the arc center angle of the limiting part is 120°-180°, the inner wall of the clamping groove is provided with an arc part, and the two arc parts and the limiting part jointly form a cylindrical inner cavity. The cylindrical inner cavity is more close to the outer surface of the spring, reduces the distortion of the spring, and guarantees the installation quality.

[0012] Further, the spring press-in mechanism comprises a first spring driving part connected with the rack, a second spring driving part connected with the output end of the first spring driving part and a pushing part connected with the output end of the second spring driving part, and the movement direction of the second spring driving part is consistent with that of the pushing part. Two spring driving parts are adopted, two-stage press-in of the spring is realized, a single-acting driving part can be used, control is simple, and cost is lower.

[0013] Further, the pushing member is a spring pressing needle, a sleeving portion is arranged at one end of the pushing member away from the second spring driving member, a spring is sleeved outside the sleeving portion, a step portion is arranged at one end of the sleeving portion close to the second spring driving member, and the step portion is used for abutting against one end of the spring.

[0014] Further, the outer surface of the pushing member is provided with a plurality of flat surfaces, and gaps are reserved between the flat surfaces and the spring.

[0015] Further, a taper portion is arranged at one end of the sleeving portion away from the step portion.

[0016] Further, the protection door clamping mechanism comprises a protection door clamping driving member connected with the connecting member and two protection door clamping plates installed at the output end of the protection door clamping driving member, and the moving direction of the protection door clamping plates is perpendicular to the axial direction of the spring.

[0017] Further, the assembling driving member is a linear driving member, and the moving direction of the connecting member is perpendicular to the axial direction of the spring and the moving direction of the spring clamping plate.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] 1. The spring pressing mechanism of the assembling device adopts twice pressing method, the spring is sleeved into the protection door spring groove along the radial direction first, and then the spring is compressed along the axial direction, compared with once pressing obliquely, the structure is more suitable for the spring, the pressure direction of the second pressing is along the axial direction of the spring, the spring torsion deformation is reduced, and the installation quality is guaranteed.

[0020] 2. The spring limiting mechanism is arranged, the limiting portion is arc-shaped and forms a cylindrical inner cavity together with the arc-shaped portion, the side surface of the spring can be abutted against when the spring is compressed, the spring torsion deformation is reduced, and the installation quality is guaranteed.

[0021] 3. The spring pressing mechanism adopts the first spring driving member and the second spring driving member to realize two-stage pressing of the spring, single-acting driving members can be adopted, control is simple, and cost is low.

[0022] 4. The flat surface of the pusher is designed with a gap between it and the spring, which reduces the friction between the pusher and the spring. This prevents the spring from being pulled out due to excessive friction when the pusher is pulled out. Attached Figure Description

[0023] Figure 1 A schematic diagram of a socket protection door assembly device;

[0024] Figure 2 A structural schematic diagram of a socket protection door assembly device from another perspective;

[0025] Figure 3 A schematic diagram of the structure of the door clamping mechanism;

[0026] Figure 4 This is a schematic diagram of the spring clamping mechanism and the spring limiting mechanism.

[0027] Figure 5 for Figure 4 A magnified view of a portion of position A;

[0028] Figure 6 This is a schematic diagram of the actuator.

[0029] In the attached drawings: 100, assembly drive component; 200, connecting component; 300, spring pressing mechanism; 310, first spring drive component; 320, second spring drive component; 330, pushing component; 331, fitting part; 332, stepped part; 333, flat section; 334, tapered part; 400, spring clamping mechanism; 410, spring clamping drive component; 420, spring clamping plate; 421, clamping groove; 422, arc-shaped part; 500, protective door clamping mechanism; 510, protective door clamping drive component; 520, protective door clamping plate; 600, spring limiting mechanism; 610, fixing component; 620, limiting component; 621, limiting part; 700, protective door; 800, spring. Detailed Implementation

[0030] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only, representing schematic diagrams rather than actual physical objects, and should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0031] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0032] Example 1

[0033] A socket protection door assembly device, such as Figures 1-5 As shown, the device includes a frame (not shown), an assembly drive 100 connected to the frame, a connector 200 connected to the output end of the assembly drive 100, a spring pressing mechanism 300 connected to the frame, a spring clamping mechanism 400, and a protective door clamping mechanism 500 mounted on the connector 200. The spring pressing mechanism 300 is used to push the spring 800 to move along the axial direction of the spring 800. The spring clamping mechanism 400 is located between the spring pressing mechanism 300 and the protective door clamping mechanism 500. The protective door clamping mechanism 500 includes a protective door clamping drive 510 connected to the connector 200 and two protective door clamping plates 520 mounted on the output end of the protective door clamping drive 510. The moving direction of the protective door clamping plates 520 is perpendicular to the axial direction of the spring. The spring clamping mechanism 400 includes a spring clamping drive 410 connected to the connector 200 and two spring clamping plates 420 connected to the output end of the spring clamping drive 410. The moving direction of the spring clamping plates 420 is perpendicular to the axial direction of the spring. Each of the two spring clamping plates 420 has a clamping groove 421 on its inner side. The two clamping grooves 421 form a clamping cavity for accommodating the spring 800. The moving direction of the connector 200 is vertical and perpendicular to the axial direction of the spring 800 and the moving direction of the spring clamping plates 420. In this embodiment, the assembly drive 100 is a linear cylinder, and the spring clamping drive 410 and the protective door clamping drive 510 are both clamping cylinders. Alternatively, they can be motors, hydraulic cylinders, etc.

[0034] The working principle of this embodiment is as follows:

[0035] The utility model discloses a socket protection door assembly device, when the device is used for the assembly of protection door 700, protection door clamping drive part 510 drives protection door clamping plate 520 to hold protection door 700, and spring press -in mechanism 300 first time promotes spring 800 to move along the axial direction, makes spring 800 keep free length, only displacement occurs and does not take place deformation, until the one end of spring 800 is aligned with the position of protection door 700 spring groove, subsequently, assembly drive part 100 starts, drives protection door clamping mechanism 500 with protection door 700 movement, so that the one end of spring 800 is inserted into the batten of protection door 700 spring groove, subsequently, spring press -in mechanism 300 second time starts, and spring 800 is compressed, when spring 800 is compressed to certain degree, spring clamping drive part 410 will drive spring clamping plate 420 to clamp spring, and spring 800 is clamped in clamping cavity, subsequently, spring press -in mechanism 300 exits, and assembly drive part 100 starts, and protection door 700 and spring 800 are assembled into socket panel, subsequently, spring clamping drive part 410 will drive spring clamping plate 420 to release spring 800, so that spring 800 is inserted into the spring groove of socket panel, to complete the installation of protection door 700.

[0036] The beneficial effects of the embodiment are as follows:

[0037] Through the cooperation between spring press -in mechanism 300, protection door clamping mechanism 500 and spring clamping mechanism 400, spring 800 is installed to protection door 700 and is installed on socket panel as a whole, replaces traditional manual assembly, and the efficiency is higher, and the labor cost is reduced, and the assembly quality is better, and the spring press -in mechanism 300 of the assembly device adopts twice press -in method, first, spring 800 is sleeved into protection door 700 spring groove along the radial direction, then, spring 800 is compressed along the axial direction, compared with once press -in with inclination, is more suitable for the structure of spring, and the pressure direction of second press -in is along the axial direction of spring 800, reduces the emergence of spring 800 distortion, and guarantees installation quality.

[0038] Embodiment two

[0039] The utility model discloses a socket protection door assembly device's second embodiment, and this embodiment is similar with embodiment one, and the difference lies in, as Figure 1 And Figure 5As shown, the spring limiting mechanism 600 includes a fixing member 610 and a limiting member 620 connected with the fixing member 610, the fixing member 610 is connected with the protection door clamping driving member 510, the limiting member 620 is located between the two spring clamping plates 420, the limiting member 620 is provided with a limiting portion 621, the limiting portion 621 is an arc-shaped plate with an arc center angle of 180°, the limiting portion 621 is located in the clamping cavity, the arc center of the limiting portion 621 is located on the side close to the spring 800, the inner wall of the clamping groove 421 is provided with an arc-shaped portion 422, and the two arc-shaped portions 422 and the limiting portion 621 jointly form a cylindrical inner cavity.

[0040] The working principle of the embodiment is as follows:

[0041] When the spring pressing mechanism 300 is pressed for the second time, the limiting portion 621 can abut against the side surface of the spring 800, the cylindrical inner cavity is more fitted with the outer surface of the spring 800, the distortion of the spring 800 is reduced, and the installation quality is ensured.

[0042] The remaining working principle of the embodiment is the same as that of the first embodiment.

[0043] Embodiment three

[0044] The third embodiment of the socket protection door assembly device is similar to the second embodiment, and the difference is that, as shown in Figure 1 and Figure 6 As shown, the spring pressing mechanism 300 includes a first spring driving member 310 connected with the rack, a second spring driving member 320 connected with the output end of the first spring driving member 310, and a pushing member 330 connected with the output end of the second spring driving member 320, the movement direction of the second spring driving member 320 is consistent with the movement direction of the pushing member 330, the pushing member 330 is a spring pressing needle, the end of the pushing member 330 away from the second spring driving member 320 is provided with a sleeving portion 331, the spring 800 is sleeved outside the sleeving portion 331, the end of the sleeving portion 331 close to the second spring driving member 320 is provided with a stepped portion 332, the stepped portion 332 is used for abutting against one end of the spring, the outer surface of the pushing member 330 is provided with two parallel flat surfaces 333, the flat surfaces 333 are provided with gaps with the spring 800, the end of the sleeving portion 331 away from the stepped portion 332 is provided with a tapered portion 334, in this embodiment, the first spring driving member 310 and the second spring driving member 320 are both linear cylinders.

[0045] The working principle of the embodiment is as follows:

[0046] Two spring driving members are adopted to realize two-stage pressing of the spring 800, a single-acting driving member can be adopted, control is simple, cost is lower, the spring 800 is sleeved outside the sleeving part 331, the sleeving part 331 provides support for the spring 800, better avoiding distortion of the spring 800, the stepped part 332 can resist one end of the spring 800, and pressing force is applied to the spring 800, the surface of the pushing member 330 is provided with a flat surface 333, a gap is left between the flat surface 333 and the spring 800, friction between the pushing member 330 and the spring 800 is reduced, when the pushing member 330 is pulled out, the spring 800 can be prevented from being pulled out due to too large friction, the tapered part 334 is provided, guiding is provided for loading of the spring 800, and the spring 800 is conveniently sleeved into the pushing member 330.

[0047] Another implementation of the spring pressing mechanism 300 is provided, the spring pressing mechanism 300 is not provided with two spring driving members, but a stepping motor or a servo motor is adopted as a driving member, and twice pressing can be realized by one driving member, but cost is higher, and control is more complex.

[0048] The remaining working principles of the embodiment are consistent with those of the second embodiment.

[0049] In the specific contents of the above specific embodiments, any non-contradictory combination of technical features can be combined, in order to make the description simple, the above-mentioned all possible combinations of technical features are not described, however, as long as the combination of these technical features does not exist, it should be considered that it is within the scope of the present application.

[0050] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not limitations on the embodiments of the present application. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments are not required to be exhausted. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A socket protective door assembly device, characterized in that, The assembly includes a frame, an assembly drive unit (100) connected to the frame, a connector (200) connected to the output end of the assembly drive unit (100), a spring clamping mechanism (400), a spring pressing mechanism (300) connected to the frame, and a protective door clamping mechanism (500) mounted on the connector (200). The spring pressing mechanism (300) is used to push the spring to move along the axial direction of the spring. The spring clamping mechanism (400) is located between the spring pressing mechanism (300) and the connector. Between the aforementioned protective door clamping mechanisms (500), the spring clamping mechanism (400) includes a spring clamping drive (410) connected to the connecting member (200) and two spring clamping plates (420) connected to the output end of the spring clamping drive (410). The moving direction of the spring clamping plates (420) is perpendicular to the axial direction of the spring. Each of the spring clamping plates (420) has a clamping groove (421) on its inner side, and the two clamping grooves (421) together form a clamping cavity for accommodating the spring.

2. The socket protection door assembly device according to claim 1, characterized in that, It also includes a spring limiting mechanism (600), which includes a fixing member (610) and a limiting member (620) connected to the fixing member (610). The fixing member (610) is connected to the connecting member (200) or the protective door clamping mechanism (500). The limiting member (620) is located between the two spring clamps (420). The limiting member (620) is provided with a limiting part (621), which is located in the clamping cavity. The limiting part (621) is used to limit the spring.

3. The socket protection door assembly device according to claim 2, characterized in that, The limiting part (621) is an arc-shaped plate, and the center of the arc of the limiting part (621) is located on the side close to the spring.

4. The socket protection door assembly device according to claim 3, characterized in that, The arc center angle of the limiting part (621) is 120°-180°, and the inner wall of the clamping groove (421) is provided with an arc-shaped part (422). The two arc-shaped parts (422) together with the limiting part (621) form a cylindrical inner cavity.

5. The socket protection door assembly device according to claim 1, characterized in that, The spring pressing mechanism (300) includes a first spring drive (310) connected to the frame, a second spring drive (320) connected to the output end of the first spring drive (310), and a pusher (330) connected to the output end of the second spring drive (320). The movement direction of the second spring drive (320) is consistent with the movement direction of the pusher (330).

6. The socket protection door assembly device according to claim 5, characterized in that, The pusher (330) is a spring pressure pin. The end of the pusher (330) away from the second spring drive (320) is provided with a sleeve part (331). The spring is sleeved on the outside of the sleeve part (331). The end of the sleeve part (331) near the second spring drive (320) is provided with a step part (332). The step part (332) is used to abut against one end of the spring.

7. A socket protection door assembly device according to claim 6, characterized in that, The outer surface of the pusher (330) is provided with a plurality of flat cut surfaces (333), and the flat cut surfaces (333) have gaps with the spring.

8. A socket protection door assembly device according to claim 7, characterized in that, The end of the fitting part (331) away from the stepped part (332) is provided with a tapered part (334).

9. A socket protection door assembly device according to any one of claims 1-8, characterized in that, The protective door clamping mechanism (500) includes a protective door clamping drive (510) connected to the connector (200) and two protective door clamps (520) installed at the output end of the protective door clamping drive (510). The movement direction of the protective door clamps (520) is perpendicular to the axial direction of the spring.

10. A socket protection door assembly device according to any one of claims 1-8, characterized in that, The assembly drive (100) is a linear drive, and the moving direction of the connector (200) is perpendicular to the axial direction of the spring and the moving direction of the spring clamp (420).

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