Assembled frame for emergency repair of 10kV ring main unit
By using a modular frame structure design, including steel columns, beams, and diagonal bracing components, combined with SMC insulation components, the problem of time-consuming traditional infrastructure construction is solved, enabling rapid emergency repairs and convenient material transportation, thus ensuring the power supply needs of important units.
Patent Information
- Application Number
- CN202520002611.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing 10kV ring main unit construction method is time-consuming in emergency repairs, and traditional foundation materials are not convenient for rapid transportation and reuse, which cannot meet the strict requirements of power restoration time in emergency power repairs.
The system adopts a modular frame structure, including steel column components, beam components, diagonal bracing components, and SMC insulation components. The materials are easy to process and transport, and the insulation performance is guaranteed by the fully enclosed SMC insulation components, reducing the time required to construct the equipment foundation.
It shortened the repair time, improved the efficiency of emergency repairs, ensured the normal operation of important units during disasters, and made materials easier to store and reuse, thus reducing material waste.
Smart Images

Figure CN223927955U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ring main unit technology, and in particular to an assembled frame for emergency repair of 10kV ring main units. Background Technology
[0002] Ring main units, prefabricated substations, and branch boxes are widely used in urban power distribution networks, and their stable and reliable operation is directly related to power supply security.
[0003] Currently, the main methods for providing installation foundations for these devices (especially 10kV ring main units) include concrete pouring and slag brick masonry foundations. However, these two traditional methods have the following obvious drawbacks in on-site emergency repair scenarios: concrete pouring requires on-site formwork, pouring, and long-term curing and solidification, while slag brick masonry requires brick-by-brick masonry and finishing, neither of which can meet the strict requirements for power restoration time in emergency power repairs; moreover, concrete foundations are large in volume and heavy in weight, and once formed, they are difficult to move, while brick foundations are made of scattered materials, making them inconvenient for rapid transportation, loading and unloading, and flexible on-site deployment as standby emergency supplies; in addition, traditional foundations are mostly disposable structures, often abandoned after the repair task is completed, and cannot be disassembled and reused, resulting in material waste and increased subsequent cleanup costs.
[0004] Therefore, in the face of emergencies such as floods, when it is necessary to quickly restore power to important users such as hospitals, communication hubs, and emergency command centers, there is an urgent need for an emergency equipment foundation that can be quickly erected, is easy to transport and store, and has sufficient mechanical strength and electrical insulation performance to replace the traditional foundation and significantly shorten the repair time. Utility Model Content
[0005] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes an assembled frame for emergency repair of 10kV ring main units, which can be stored as emergency equipment for a long time, is lighter under load-bearing conditions, facilitates mechanical and manual handling, and uses materials that are easy to process and manufacture, shortening repair time, increasing the power demand for emergency repairs, and ensuring the normal operation of important units during disasters.
[0006] This application provides an assembled frame for emergency repair of 10kV ring main units, including: column assembly, beam assembly, diagonal brace assembly and SMC insulation assembly;
[0007] The column assembly, the beam assembly, and the diagonal support assembly are all made of steel. The column assembly includes a first base column, a second base column, a third base column, and a fourth base column. The beam assembly includes a first connecting beam, a second connecting beam, a third connecting beam, and a fourth connecting beam. The diagonal support assembly includes at least two sets of double-crossing diagonal columns.
[0008] One end of the first connecting beam is connected to the top of the first foundation column, and the other end of the first connecting beam is connected to the top of the second foundation column. One end of the second connecting beam is connected to the top of the second foundation column, and the other end of the second connecting beam is connected to the top of the third foundation column. One end of the third connecting beam is connected to the top of the third foundation column, and the other end of the third connecting beam is connected to the top of the fourth foundation column. One end of the fourth connecting beam is connected to the top of the fourth foundation column, and the other end of the fourth connecting beam is connected to the top of the first foundation column. Two sets of double-crossing diagonal columns are respectively arranged between the second foundation column and the third foundation column, and between the first foundation column and the second foundation column.
[0009] The SMC insulation assembly includes multiple SMC aluminum-plastic insulation composite panels, which are arranged to form a fully enclosed structure. The column assembly, the beam assembly, and the diagonal support assembly are all located inside the SMC insulation assembly.
[0010] According to some embodiments of this application, the column assembly further includes a fifth base column and a sixth base column. The fifth base column is disposed between the second base column and the third base column. The top end of the fifth base column has a first groove that matches the second connecting beam. The middle part of the second connecting beam is connected to the fifth base column through the first groove. The sixth base column is disposed between the first base column and the fourth base column. The top end of the sixth base column has a second groove that matches the fourth connecting beam. The middle part of the fourth connecting beam is connected to the sixth base column through the second groove.
[0011] According to some embodiments of this application, the crossbeam assembly further includes a fifth connecting crossbeam, a sixth connecting crossbeam, a seventh connecting crossbeam, and an eighth connecting crossbeam. One end of the fifth connecting crossbeam is connected to the bottom of the first foundation column, and the other end of the fifth connecting crossbeam is connected to the bottom of the second foundation column. One end of the sixth connecting crossbeam is connected to the bottom of the second foundation column, and the other end of the sixth connecting crossbeam is connected to the bottom of the third foundation column. One end of the seventh connecting crossbeam is connected to the bottom of the third foundation column, and the other end of the seventh connecting crossbeam is connected to the bottom of the fourth foundation column. One end of the eighth connecting crossbeam is connected to the bottom of the fourth foundation column, and the other end of the eighth connecting crossbeam is connected to the bottom of the first foundation column. The bottom of the fifth foundation column is connected to the sixth connecting crossbeam, and the bottom of the sixth foundation column is connected to the eighth connecting crossbeam.
[0012] According to some embodiments of this application, the inclined support assembly includes six sets of double-crossing inclined columns. The six sets of double-crossing inclined columns are a first set of double-crossing inclined columns, a second set of double-crossing inclined columns, a third set of double-crossing inclined columns, a fourth set of double-crossing inclined columns, a fifth set of double-crossing inclined columns, and a sixth set of double-crossing inclined columns. The two ends of the first set of double-crossing inclined columns are respectively connected to the second foundation column and the fifth foundation column. The two ends of the second set of double-crossing inclined columns are respectively connected to the fifth foundation column and the third foundation column. The two ends of the third set of double-crossing inclined columns are respectively connected to the third foundation column and the fourth foundation column. The two ends of the fourth set of double-crossing inclined columns are respectively connected to the fourth foundation column and the sixth foundation column. The two ends of the fifth set of double-crossing inclined columns are respectively connected to the sixth foundation column and the first foundation column. The two ends of the sixth set of double-crossing inclined columns are respectively connected to the first foundation column and the second foundation column.
[0013] According to some embodiments of this application, the first foundation column, the second foundation column, the third foundation column, the fourth foundation column, the fifth foundation column, and the sixth foundation column are all rectangular tubes.
[0014] According to some embodiments of this application, each group of double-crossing inclined columns includes two intersecting inclined support columns, and each of the inclined support columns is an angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm.
[0015] According to some embodiments of this application, the lengths of the second connecting beam, the fourth connecting beam, the sixth connecting beam, and the eighth connecting beam are all 4500mm, the lengths of the first connecting beam, the third connecting beam, the fifth connecting beam, and the seventh connecting beam are all 1400mm, and the lengths of the first foundation column, the second foundation column, the third foundation column, the fourth foundation column, the fifth foundation column, and the sixth foundation column are all 1200mm.
[0016] In this application, the 10kV ring main unit requiring emergency repair is installed on top of a modular frame. Specifically, the ring main unit is positioned on an SMC aluminum-plastic insulated composite board above the first, second, third, and fourth connecting beams. The steel column assemblies, beam assemblies, and diagonal support assemblies are easy to handle manually and suitable for long-term storage. Furthermore, the column assemblies, beam assemblies, diagonal support assemblies, and SMC insulation assemblies are easy to manufacture and install, facilitating both mechanical and manual handling, and also enabling the storage of emergency repair equipment. The double-crossing diagonal columns are a structural design that improves the stability and earthquake resistance of the building. The SMC aluminum-plastic insulated composite board, as the basic insulation material, provides structural stability and is easy to cut and assemble. Simultaneously, the steel column assemblies, beam assemblies, and diagonal support assemblies reduce the time required for equipment foundation fabrication. This arrangement allows for long-term storage of emergency equipment, meets the requirement of lighter weight under load-bearing conditions, facilitates mechanical and manual handling, and the materials are easy to process and manufacture, shortening repair time, increasing the power demand for emergency repairs, and ensuring the normal operation of important units during disasters.
[0017] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0018] Additional aspects and advantages of this application will become apparent and readily understood in conjunction with the following description of the embodiments, in which:
[0019] Figure 1 A schematic diagram of the assembled frame of the 10kV ring main unit for emergency repair provided in this application embodiment, without the 10kV ring main unit installed;
[0020] Figure 2 This is a schematic diagram of the structure of a 10kV ring main unit mounted on an assembled frame, as provided in an embodiment of this application.
[0021] Figure label:
[0022] First foundation column 110, second foundation column 111, third foundation column 112, fourth foundation column 113, fifth foundation column 114, sixth foundation column 115;
[0023] First connecting beam 120, second connecting beam 121, third connecting beam 122, fourth connecting beam 123, fifth connecting beam 124, sixth connecting beam 125, seventh connecting beam 126, eighth connecting beam 127;
[0024] Group 1 double-crossing oblique column 130, Group 2 double-crossing oblique column 131, Group 3 double-crossing oblique column 132, Group 4 double-crossing oblique column 133, Group 5 double-crossing oblique column 134, Group 6 double-crossing oblique column 135;
[0025] SMC Insulation Assembly 140;
[0026] 10kV ring main unit 200. Detailed Implementation
[0027] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0028] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0029] In the description of this application, the use of "first" and "second" is for the purpose of distinguishing technical features only, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.
[0030] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0031] In recent years, the negative impacts of human activities on the ecological environment have become increasingly apparent. Excessive deforestation, grazing, fishing, and industrial emissions have exacerbated the greenhouse effect, and abnormal atmospheric circulation has led to frequent natural disasters such as floods and typhoons in some areas. The application of ring main units, prefabricated substations, and branch boxes in various cities has become commonplace. As the main power supply equipment in urban areas, their safety and aesthetic performance cannot be underestimated. They can maintain the reliability of power supply operation and add a touch of style to the city. The foundations of existing operating power supply equipment are hidden underground, and some users' power supply equipment is even built in basements. Once a flood occurs, underground equipment cannot escape the risk of being submerged. Important electrical equipment such as hospitals, communications, and emergency command centers may face power outages. Temporary power generation equipment cannot maintain the operating load of normal equipment. Therefore, there is an urgent need for reliable power supply equipment to provide a stable power supply to meet the demand for high-load, high-quality power supply.
[0032] In related technologies, for routine emergency repairs and power supply tasks of 10kV and below power distribution lines and equipment, as well as emergency rescue and power supply tasks during severe weather, the main methods for emergency repairs of 10kV and below power distribution lines and equipment are concrete pouring and slag ash brick masonry foundations. These methods are time-consuming and labor-intensive, and cannot meet the time requirements for emergency repairs. In addition, concrete pouring foundations are not convenient for manual handling.
[0033] To address the aforementioned problems, this application proposes an assembled frame for emergency repair of 10kV ring main units. The embodiments of this application will be further described below with reference to the accompanying drawings.
[0034] Reference Figures 1 to 2This application provides an assembled frame for emergency repair of a 10kV ring main unit, including a column assembly, a beam assembly, a diagonal support assembly, and an SMC insulation assembly 140. The column assembly, beam assembly, and diagonal support assembly are all made of steel. The column assembly includes a first base column 110, a second base column 111, a third base column 112, and a fourth base column 113. The beam assembly includes a first connecting beam 120, a second connecting beam 121, a third connecting beam 122, and a fourth connecting beam 123. The diagonal support assembly includes at least two sets of double-crossing diagonal columns. One end of the first connecting beam 120 is connected to the top of the first base column 110, and the other end of the first connecting beam 120 is connected to the top of the second base column 111. One end of the second connecting beam 121 is connected to the top of the second base column 111. The other end of the second connecting beam 121 is connected to the top of the third foundation column 112, one end of the third connecting beam 122 is connected to the top of the third foundation column 112, the other end of the third connecting beam 122 is connected to the top of the fourth foundation column 113, one end of the fourth connecting beam 123 is connected to the top of the fourth foundation column 113, and the other end of the fourth connecting beam 123 is connected to the top of the first foundation column 110. Two sets of double-crossing diagonal columns are respectively located between the second foundation column 111 and the third foundation column 112, and between the first foundation column 110 and the second foundation column 111. The SMC insulation component 140 includes multiple SMC aluminum-plastic insulation composite panels, which enclose a fully enclosed structure. The column component, beam component, and diagonal support component are all located inside the SMC insulation component 140.
[0035] It should be noted that the first connecting beam 120 and the third connecting beam 122 are symmetrically arranged, and the second connecting beam 121 and the fourth connecting beam 123 are symmetrically arranged.
[0036] It should be noted that the assembled frame for emergency repair of 10kV ring main units in this application is designed to reduce the construction time of brick-concrete and reinforced concrete equipment foundations, shorten the power restoration time for important users, and ensure the normal operation of important units during disasters. The fully enclosed SMC insulation components 140 ensure good insulation performance at all times, preventing friction with sharp objects. SMC is an abbreviation for Sheet Molding Compound, whose main raw materials consist of GF (special yarn), UP (unsaturated resin), low-shrinkage additives, MD (filler), and various auxiliaries.
[0037] It should be noted that the various components in this application are assembled and connected using 16×50mm bolts.
[0038] In this application, the 10kV ring main unit 200 requiring emergency repair is installed on top of an assembled frame. That is, the ring main unit is located on an SMC aluminum-plastic insulation composite plate above the first connecting beam 120, the second connecting beam 121, the third connecting beam 122, and the fourth connecting beam 123. The steel column assembly, beam assembly, and diagonal support assembly are easy to handle manually and suitable for long-term storage. The column assembly, beam assembly, diagonal support assembly, and SMC insulation assembly 140 are all easy to manufacture and install, easy to handle by machinery and manual labor, and also easy to store emergency repair equipment. The double-crossing diagonal column is a structural design that can improve the stability and seismic resistance of the building. The SMC aluminum-plastic insulation composite plate, as the basic insulation material, has a stable structure and is easy to cut and assemble. At the same time, the steel column assembly, beam assembly, and diagonal support assembly reduce the equipment foundation manufacturing time. This application, through this design, allows for the long-term storage of emergency equipment, while maintaining a lighter weight under load conditions, facilitating mechanical and manual handling. Simultaneously, the materials are easy to process and manufacture, shortening repair time, increasing the power demand for emergency repairs, and ensuring the normal operation of important units during disasters.
[0039] Reference Figure 1 It is understood that the column assembly also includes a fifth base column 114 and a sixth base column 115. The fifth base column 114 is located between the second base column 111 and the third base column 112. The top of the fifth base column 114 has a first groove that matches the second connecting beam 121. The middle part of the second connecting beam 121 is connected to the fifth base column 114 through the first groove. The sixth base column 115 is located between the first base column 110 and the fourth base column 113. The top of the sixth base column 115 has a second groove that matches the fourth connecting beam 123. The middle part of the fourth connecting beam 123 is connected to the sixth base column 115 through the second groove.
[0040] Reference Figure 1Understandably, the crossbeam assembly also includes a fifth connecting crossbeam 124, a sixth connecting crossbeam 125, a seventh connecting crossbeam 126, and an eighth connecting crossbeam 127. One end of the fifth connecting crossbeam 124 is connected to the bottom of the first foundation column 110, and the other end of the fifth connecting crossbeam 124 is connected to the bottom of the second foundation column 111. One end of the sixth connecting crossbeam 125 is connected to the bottom of the second foundation column 111, and the other end of the sixth connecting crossbeam 125 is connected to the bottom of the third foundation column 112. The seventh connecting beam 126 is connected at one end to the bottom of the third foundation column 112, and at the other end to the bottom of the fourth foundation column 113. The eighth connecting beam 127 is connected at one end to the bottom of the fourth foundation column 113, and at the other end to the bottom of the first foundation column 110. The bottom of the fifth foundation column 114 is connected to the sixth connecting beam 125, and the bottom of the sixth foundation column 115 is connected to the eighth connecting beam 127.
[0041] In this embodiment, the fifth connecting beam 124 and the seventh connecting beam 126 are symmetrically arranged, and the sixth connecting beam 125 and the eighth connecting beam 127 are symmetrically arranged; the first connecting beam 120, the second connecting beam 121, the third connecting beam 122, the fourth connecting beam 123, the fifth connecting beam 124, the sixth connecting beam 125, the seventh connecting beam 126 and the eighth connecting beam 127 are all made of 180mm×68mm×7mm channel steel.
[0042] In some embodiments, the SMC insulation assembly 140 includes five SMC aluminum-plastic composite insulation panels, which are respectively a first SMC aluminum-plastic composite panel, a second SMC aluminum-plastic composite panel, a third SMC aluminum-plastic composite panel, a fourth SMC aluminum-plastic composite panel, and a fifth SMC aluminum-plastic composite panel. The first SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the first foundation column 110, the fifth connecting beam 124, the second foundation column 111, and the first connecting beam 120. The second SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the second foundation column 111, the second connecting beam 121, the third foundation column 112, and the sixth connecting beam 125. The third SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the third foundation column 112, the third connecting beam 122, the fourth foundation column 113, and the seventh connecting beam 126. The fourth SMC aluminum-plastic composite panel is covered on the other side. Four foundation columns 113, a fourth connecting beam 123, a first foundation column 110, and an eighth connecting beam 127 are sequentially connected to enclose one side. A fifth SMC aluminum-plastic insulating composite panel is covered on the side formed by the sequential connection of the first connecting beam 120, a second connecting beam 121, a third connecting beam 122, and a fourth connecting beam 123. In other embodiments, the SMC insulation assembly 140 may also include six SMC aluminum-plastic insulating composite panels, namely a first SMC aluminum-plastic insulating composite panel, a second SMC aluminum-plastic insulating composite panel, a third SMC aluminum-plastic insulating composite panel, a fourth SMC aluminum-plastic insulating composite panel, a fifth SMC aluminum-plastic insulating composite panel, and a sixth SMC aluminum-plastic insulating composite panel. The sixth SMC aluminum-plastic insulating composite panel is covered on the bottom of the side formed by the sequential connection of the fifth connecting beam 124, a sixth connecting beam 125, a seventh connecting beam 126, and an eighth connecting beam 127. The embodiments of this application are not limited here.
[0043] Reference Figure 1It is understood that the diagonal support assembly includes six sets of double-crossing diagonal columns. These six sets of double-crossing diagonal columns are: the first set 130, the second set 131, the third set 132, the fourth set 133, the fifth set 134, and the sixth set 135. The two ends of the first set 130 are connected to the second foundation column 111 and the fifth foundation column 114, respectively. The two ends of the second set 131 are connected to the fifth foundation column 114, respectively. Column 114 is connected to the third foundation column 112. The two ends of the third group of double-crossing diagonal columns 132 are connected to the third foundation column 112 and the fourth foundation column 113, respectively. The two ends of the fourth group of double-crossing diagonal columns 133 are connected to the fourth foundation column 113 and the sixth foundation column 115, respectively. The two ends of the fifth group of double-crossing diagonal columns 134 are connected to the sixth foundation column 115 and the first foundation column 110, respectively. The two ends of the sixth group of double-crossing diagonal columns 135 are connected to the first foundation column 110 and the second foundation column 111, respectively.
[0044] It should be noted that by setting double-crossing diagonal columns on each side, the stability and earthquake resistance of the building are further improved.
[0045] Reference Figure 1 It is understandable that the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all rectangular tubes.
[0046] It should be noted that the rectangular tube shape is closer to that of the reinforced concrete equipment foundation column, and the side facade is flat, making it easier to weld connecting components. The first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all vertical columns, and the vertical columns use 200mm×200mm×5mm rectangular tubes.
[0047] Reference Figure 1 It is understandable that each set of double-crossing diagonal columns includes two intersecting diagonal support columns, and each diagonal support column is an angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm.
[0048] It should be noted that the angle iron diagonal bracing reinforcement uses galvanized angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm as the diagonal support column.
[0049] Reference Figure 1It is understandable that the lengths of the second connecting beam 121, the fourth connecting beam 123, the sixth connecting beam 125, and the eighth connecting beam 127 are all 4500mm, the lengths of the first connecting beam 120, the third connecting beam 122, the fifth connecting beam 124, and the seventh connecting beam 126 are all 1400mm, and the lengths of the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all 1200mm.
[0050] In this embodiment, since the commonly used 10kV ring main unit 200 has a length of 3500mm-4200mm, and with a 150mm allowance on each side of the foundation, the lengths of the second connecting beam 121, the fourth connecting beam 123, the sixth connecting beam 125, and the eighth connecting beam 127 are determined to be 4500mm; since the commonly used 10kV ring main unit 200 has a length of 1200mm-1300mm, and with a 50mm allowance on each side of the foundation, the lengths of the first connecting beam 120, the third connecting beam 125, and the fourth connecting beam 123 are determined to be 4500mm. The lengths of beam 122, the fifth connecting beam 124, and the seventh connecting beam 126 are 1400mm. Referring to the standard 10kV cable bending radius statistics table, the largest standard 10kV cable used by non-industrial users is YJLV22-3×300, with a bending radius of 1155mm. Therefore, the heights of the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are determined to be 1200mm.
[0051] It should be noted that the foundation dimensions of the 10kV ring main unit 200 emergency repair modular equipment are consistent with the foundation standards for various equipment, with a specification of 4500mm. Measuring 1500mm x 1200mm, it features flexibility, ease of disassembly and assembly, high load-bearing capacity, convenient transportation, and stability and reliability. Its small size and light weight also make it suitable for long-term storage as a spare part in emergency repairs. Faced with an emergency repair project, the equipment foundation construction can be completed within 22 minutes. The remaining installation, commissioning, and power restoration work will be completed at normal speed, and the entire emergency repair operation will be finished in just 16.5 hours, restoring power to critical sectors as quickly as possible. (Reference) Figures 1 to 2This application provides an assembled frame for emergency repair of a 10kV ring main unit, including a column assembly, a beam assembly, a diagonal support assembly, and an SMC insulation assembly 140. The column assembly, beam assembly, and diagonal support assembly are all made of steel. The column assembly includes a first base column 110, a second base column 111, a third base column 112, and a fourth base column 113. The beam assembly includes a first connecting beam 120, a second connecting beam 121, a third connecting beam 122, and a fourth connecting beam 123. The diagonal support assembly includes at least two sets of double-crossing diagonal columns. One end of the first connecting beam 120 is connected to the top of the first base column 110, and the other end of the first connecting beam 120 is connected to the top of the second base column 111. One end of the second connecting beam 121 is connected to the top of the second base column 111. The other end of the second connecting beam 121 is connected to the top of the third foundation column 112, one end of the third connecting beam 122 is connected to the top of the third foundation column 112, the other end of the third connecting beam 122 is connected to the top of the fourth foundation column 113, one end of the fourth connecting beam 123 is connected to the top of the fourth foundation column 113, and the other end of the fourth connecting beam 123 is connected to the top of the first foundation column 110. Two sets of double-crossing diagonal columns are respectively located between the second foundation column 111 and the third foundation column 112, and between the first foundation column 110 and the second foundation column 111. The SMC insulation component 140 includes multiple SMC aluminum-plastic insulation composite panels, which enclose a fully enclosed structure. The column component, beam component, and diagonal support component are all located inside the SMC insulation component 140.
[0052] It should be noted that the first connecting beam 120 and the third connecting beam 122 are symmetrically arranged, and the second connecting beam 121 and the fourth connecting beam 123 are symmetrically arranged.
[0053] It should be noted that the assembled frame for emergency repair of 10kV ring main units in this application is used to reduce the construction time of brick-concrete and reinforced concrete equipment foundations, shorten the power restoration time for important users, and ensure the normal operation of important units during disasters; through the insulation enclosure of the fully enclosed SMC insulation component 140, its insulation performance must always be maintained in good condition to avoid scratching with sharp objects.
[0054] It should be noted that the various components in this application are assembled and connected using 16×50mm bolts.
[0055] In this application, the 10kV ring main unit 200 requiring emergency repair is installed on top of an assembled frame. That is, the ring main unit is located on an SMC aluminum-plastic insulation composite plate above the first connecting beam 120, the second connecting beam 121, the third connecting beam 122, and the fourth connecting beam 123. The steel column assembly, beam assembly, and diagonal support assembly are easy to handle manually and suitable for long-term storage. The column assembly, beam assembly, diagonal support assembly, and SMC insulation assembly 140 are all easy to manufacture and install, easy to handle by machinery and manual labor, and also easy to store emergency repair equipment. The double-crossing diagonal column is a structural design that can improve the stability and seismic resistance of the building. The SMC aluminum-plastic insulation composite plate, as the basic insulation material, has a stable structure and is easy to cut and assemble. At the same time, the steel column assembly, beam assembly, and diagonal support assembly reduce the equipment foundation manufacturing time. This application, through this design, allows for the long-term storage of emergency equipment, while maintaining a lighter weight under load conditions, facilitating mechanical and manual handling. Simultaneously, the materials are easy to process and manufacture, shortening repair time, increasing the power demand for emergency repairs, and ensuring the normal operation of important units during disasters.
[0056] Reference Figure 1 It is understood that the column assembly also includes a fifth base column 114 and a sixth base column 115. The fifth base column 114 is located between the second base column 111 and the third base column 112. The top of the fifth base column 114 has a first groove that matches the second connecting beam 121. The middle part of the second connecting beam 121 is connected to the fifth base column 114 through the first groove. The sixth base column 115 is located between the first base column 110 and the fourth base column 113. The top of the sixth base column 115 has a second groove that matches the fourth connecting beam 123. The middle part of the fourth connecting beam 123 is connected to the sixth base column 115 through the second groove.
[0057] Reference Figure 1Understandably, the crossbeam assembly also includes a fifth connecting crossbeam 124, a sixth connecting crossbeam 125, a seventh connecting crossbeam 126, and an eighth connecting crossbeam 127. One end of the fifth connecting crossbeam 124 is connected to the bottom of the first foundation column 110, and the other end of the fifth connecting crossbeam 124 is connected to the bottom of the second foundation column 111. One end of the sixth connecting crossbeam 125 is connected to the bottom of the second foundation column 111, and the other end of the sixth connecting crossbeam 125 is connected to the bottom of the third foundation column 112. The seventh connecting beam 126 is connected at one end to the bottom of the third foundation column 112, and at the other end to the bottom of the fourth foundation column 113. The eighth connecting beam 127 is connected at one end to the bottom of the fourth foundation column 113, and at the other end to the bottom of the first foundation column 110. The bottom of the fifth foundation column 114 is connected to the sixth connecting beam 125, and the bottom of the sixth foundation column 115 is connected to the eighth connecting beam 127.
[0058] In this embodiment, the fifth connecting beam 124 and the seventh connecting beam 126 are symmetrically arranged, and the sixth connecting beam 125 and the eighth connecting beam 127 are symmetrically arranged; the first connecting beam 120, the second connecting beam 121, the third connecting beam 122, the fourth connecting beam 123, the fifth connecting beam 124, the sixth connecting beam 125, the seventh connecting beam 126 and the eighth connecting beam 127 are all made of 180mm×68mm×7mm channel steel.
[0059] In some embodiments, the SMC insulation assembly 140 includes five SMC aluminum-plastic composite insulation panels, which are respectively a first SMC aluminum-plastic composite panel, a second SMC aluminum-plastic composite panel, a third SMC aluminum-plastic composite panel, a fourth SMC aluminum-plastic composite panel, and a fifth SMC aluminum-plastic composite panel. The first SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the first foundation column 110, the fifth connecting beam 124, the second foundation column 111, and the first connecting beam 120. The second SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the second foundation column 111, the second connecting beam 121, the third foundation column 112, and the sixth connecting beam 125. The third SMC aluminum-plastic composite panel is covered on one side formed by the sequential connection and enclosure of the third foundation column 112, the third connecting beam 122, the fourth foundation column 113, and the seventh connecting beam 126. The fourth SMC aluminum-plastic composite panel is covered on the other side. Four foundation columns 113, a fourth connecting beam 123, a first foundation column 110, and an eighth connecting beam 127 are sequentially connected to enclose one side. A fifth SMC aluminum-plastic insulating composite panel is covered on the side formed by the sequential connection of the first connecting beam 120, a second connecting beam 121, a third connecting beam 122, and a fourth connecting beam 123. In other embodiments, the SMC insulation assembly 140 may also include six SMC aluminum-plastic insulating composite panels, namely a first SMC aluminum-plastic insulating composite panel, a second SMC aluminum-plastic insulating composite panel, a third SMC aluminum-plastic insulating composite panel, a fourth SMC aluminum-plastic insulating composite panel, a fifth SMC aluminum-plastic insulating composite panel, and a sixth SMC aluminum-plastic insulating composite panel. The sixth SMC aluminum-plastic insulating composite panel is covered on the bottom of the side formed by the sequential connection of the fifth connecting beam 124, a sixth connecting beam 125, a seventh connecting beam 126, and an eighth connecting beam 127. The embodiments of this application are not limited here.
[0060] Reference Figure 1It is understood that the diagonal support assembly includes six sets of double-crossing diagonal columns. These six sets of double-crossing diagonal columns are: the first set 130, the second set 131, the third set 132, the fourth set 133, the fifth set 134, and the sixth set 135. The two ends of the first set 130 are connected to the second foundation column 111 and the fifth foundation column 114, respectively. The two ends of the second set 131 are connected to the fifth foundation column 114, respectively. Column 114 is connected to the third foundation column 112. The two ends of the third group of double-crossing diagonal columns 132 are connected to the third foundation column 112 and the fourth foundation column 113, respectively. The two ends of the fourth group of double-crossing diagonal columns 133 are connected to the fourth foundation column 113 and the sixth foundation column 115, respectively. The two ends of the fifth group of double-crossing diagonal columns 134 are connected to the sixth foundation column 115 and the first foundation column 110, respectively. The two ends of the sixth group of double-crossing diagonal columns 135 are connected to the first foundation column 110 and the second foundation column 111, respectively.
[0061] It should be noted that by setting double-crossing diagonal columns on each side, the stability and earthquake resistance of the building are further improved.
[0062] Reference Figure 1 It is understandable that the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all rectangular tubes.
[0063] It should be noted that the shape of the square and rectangular tube is closer to that of the foundation column of the reinforced concrete equipment, and the side facade is flat, making it easier to weld the connecting components.
[0064] The first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all vertical columns, and the vertical columns are made of 200mm×200mm×5mm square and rectangular tubes.
[0065] Reference Figure 1 It is understandable that each set of double-crossing diagonal columns includes two intersecting diagonal support columns, and each diagonal support column is an angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm.
[0066] It should be noted that the angle iron diagonal bracing reinforcement uses galvanized angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm as the diagonal support column.
[0067] Reference Figure 1It is understandable that the lengths of the second connecting beam 121, the fourth connecting beam 123, the sixth connecting beam 125, and the eighth connecting beam 127 are all 4500mm, the lengths of the first connecting beam 120, the third connecting beam 122, the fifth connecting beam 124, and the seventh connecting beam 126 are all 1400mm, and the lengths of the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are all 1200mm.
[0068] In this embodiment, since the commonly used 10kV ring main unit 200 has a length of 3500mm-4200mm, and with a 150mm allowance on each side of the foundation, the lengths of the second connecting beam 121, the fourth connecting beam 123, the sixth connecting beam 125, and the eighth connecting beam 127 are determined to be 4500mm; since the commonly used 10kV ring main unit 200 has a length of 1200mm-1300mm, and with a 50mm allowance on each side of the foundation, the lengths of the first connecting beam 120, the third connecting beam 125, and the fourth connecting beam 123 are determined to be 4500mm. The lengths of beam 122, the fifth connecting beam 124, and the seventh connecting beam 126 are 1400mm. Referring to the standard 10kV cable bending radius statistics table, the largest standard 10kV cable used by non-industrial users is YJLV22-3×300, with a bending radius of 1155mm. Therefore, the heights of the first foundation column 110, the second foundation column 111, the third foundation column 112, the fourth foundation column 113, the fifth foundation column 114, and the sixth foundation column 115 are determined to be 1200mm.
[0069] It should be noted that the foundation dimensions of the 10kV ring main unit 200 emergency repair modular equipment are consistent with the standards for foundations of various equipment, with specifications of 4500mm x 1500mm x 1200mm. It features flexibility, ease of use, rapid disassembly and construction, strong load-bearing capacity, convenient transportation, and stable reliability. Its small size and light weight also facilitate long-term storage as a spare part for emergency repairs. For emergency repair projects, the foundation construction can be completed within 22 minutes. The remaining installation, commissioning, and power supply work are completed at normal speed, and the entire emergency repair work can be completed in just 16.5 hours, restoring power to critical sectors as quickly as possible.
[0070] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0071] The above description is the preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications are also considered to be within the scope of protection of this application.
[0072] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. An assembled frame for emergency repair of a 10 kV ring main unit, characterized in that, Include: The column assembly, beam assembly, diagonal support assembly and SMC insulation assembly; The manufacturing material of the column assembly, the beam assembly and the diagonal support assembly is steel, the column assembly includes a first base column, a second base column, a third base column and a fourth base column, the beam assembly includes a first connecting beam, a second connecting beam, a third connecting beam and a fourth connecting beam, the diagonal support assembly includes at least two groups of double-crossed diagonal columns; One end of the first connecting beam is connected with the top end of the first base column, the other end of the first connecting beam is connected with the top end of the second base column, one end of the second connecting beam is connected with the top end of the second base column, the other end of the second connecting beam is connected with the top end of the third base column, one end of the third connecting beam is connected with the top end of the third base column, the other end of the third connecting beam is connected with the top end of the fourth base column, one end of the fourth connecting beam is connected with the top end of the fourth base column, the other end of the fourth connecting beam is connected with the top end of the first base column, two groups of the double-crossed diagonal columns are respectively arranged between the second base column and the third base column and between the first base column and the second base column; The SMC insulation assembly includes a plurality of SMC aluminum-plastic insulated composite boards, the plurality of SMC aluminum-plastic insulated composite boards are surrounded to form a full-enclosed structure, the column assembly, the beam assembly and the diagonal support assembly are arranged inside the SMC insulation assembly.
2. The assembled frame for emergency repair of 10 kV ring network cabinet according to claim 1, characterized in that, The column assembly further includes a fifth base column and a sixth base column, the fifth base column is arranged between the second base column and the third base column, a first groove matched with the second connecting beam is formed in the top end of the fifth base column, the middle part of the second connecting beam is connected with the fifth base column through the first groove, the sixth base column is arranged between the first base column and the fourth base column, a second groove matched with the fourth connecting beam is formed in the top end of the sixth base column, the middle part of the fourth connecting beam is connected with the sixth base column through the second groove.
3. The assembled frame for emergency repair of 10 kV ring main unit according to claim 2, characterized in that, The crossbeam assembly further includes a fifth connecting crossbeam, a sixth connecting crossbeam, a seventh connecting crossbeam, and an eighth connecting crossbeam. One end of the fifth connecting crossbeam is connected to the bottom of the first foundation column, and the other end of the fifth connecting crossbeam is connected to the bottom of the second foundation column. One end of the sixth connecting crossbeam is connected to the bottom of the second foundation column, and the other end of the sixth connecting crossbeam is connected to the bottom of the third foundation column. One end of the seventh connecting crossbeam is connected to the bottom of the third foundation column, and the other end of the seventh connecting crossbeam is connected to the bottom of the fourth foundation column. One end of the eighth connecting crossbeam is connected to the bottom of the fourth foundation column, and the other end of the eighth connecting crossbeam is connected to the bottom of the first foundation column. The bottom of the fifth foundation column is connected to the sixth connecting crossbeam, and the bottom of the sixth foundation column is connected to the eighth connecting crossbeam.
4. The assembled frame for emergency repair of 10 kV ring main unit according to claim 2, characterized in that, The inclined support assembly includes six sets of double-crossing inclined columns, namely, a first set of double-crossing inclined columns, a second set of double-crossing inclined columns, a third set of double-crossing inclined columns, a fourth set of double-crossing inclined columns, a fifth set of double-crossing inclined columns, and a sixth set of double-crossing inclined columns. The two ends of the first set of double-crossing inclined columns are connected to the second base column and the fifth base column, respectively. The two ends of the second set of double-crossing inclined columns are connected to the fifth base column and the third base column, respectively. The two ends of the third set of double-crossing inclined columns are connected to the third base column and the fourth base column, respectively. The two ends of the fourth set of double-crossing inclined columns are connected to the fourth base column and the sixth base column, respectively. The two ends of the fifth set of double-crossing inclined columns are connected to the sixth base column and the first base column, respectively. The two ends of the sixth set of double-crossing inclined columns are connected to the first base column and the second base column, respectively.
5. The assembled frame for emergency repair of 10 kV ring main unit according to claim 2, characterized in that, The first, second, third, fourth, fifth, and sixth foundation columns are all rectangular tubes.
6. The assembled frame for emergency repair of 10 kV ring main unit according to claim 4, characterized in that, Each set of double-crossing inclined columns includes two intersecting inclined support columns, and each inclined support column is an angle steel with an outer cross-sectional dimension of 50mm×50mm×5mm.
7. The assembled frame for emergency repair of 10 kV ring main unit according to claim 3, characterized in that, The lengths of the second, fourth, sixth, and eighth connecting beams are all 4500mm, the lengths of the first, third, fifth, and seventh connecting beams are all 1400mm, and the lengths of the first, second, third, fourth, fifth, and sixth foundation columns are all 1200mm.