Anti-blocking device for corn thresher

By designing a combination of screen plates, mounting bars, and vibrating components in the corn thresher, the clogging problem was solved, and anti-clogging and feed speed control were achieved, thus improving the operating efficiency and effectiveness of the thresher.

CN223928975UActive Publication Date: 2026-02-24JUNAN COUNTY CHUNYANG AGRI MECHANIZATION FARMERS PROFESSIONAL COOP
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Patent Information

Application Number
CN202520595521.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-24
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

Existing corn threshers are prone to clogging during the threshing process because corn ears or stalks get stuck in the clogging holes and cannot be cleared in time. In addition, the feeding speed is difficult to control, which affects the threshing effect.

Method used

An anti-clogging device was designed, comprising a combination of a screen plate, mounting strips, sliders, and vibrating components. The device prevents clogging by vibrating the screen plate and controls the feeding speed by coordinating the conveyor and the feeding mechanism.

Benefits of technology

It effectively prevents screen clogging, ensures the normal operation of the thresher, improves threshing efficiency and uniformity, and achieves effective control over the feeding speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of threshers, and discloses an anti-blocking device for a corn thresher, which comprises a shell, a threshing mechanism arranged in the middle of the shell, an anti-blocking component arranged in the middle of the shell, a conveyor arranged on the upper portion of the shell, a feeding mechanism arranged on the upper portion of the conveyor, and a sieve plate of the anti-blocking component. Mounting strips are fixedly connected to the front side and the rear side of the sieve plate, sliding blocks are fixedly connected to the left portion and the right portion of each mounting strip, vibrating pieces are arranged on the front portion and the rear portion of each mounting strip and comprise mounting plates, the mounting plates are fixedly connected with the inner wall of the shell, and vertical rods penetrate through the middles of the mounting plates and are movably connected with the middles of the mounting plates. According to the vibrating screen, the screen plates are matched with the mounting strips, the sliding blocks, the vibrating pieces and the like, so that the screen plates can vibrate when materials are screened, the materials and the like can be effectively prevented from blocking screen holes, and the vibrating screen is more practical.
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Description

Technical Field

[0001] This utility model relates to the field of threshers, and in particular to an anti-clogging device for a corn thresher. Background Technology

[0002] A corn thresher is an agricultural machine used to separate corn kernels from the cob. It works by mechanically impacting, rubbing, and squeezing the corn cob to achieve the purpose of threshing. During the threshing process, corn cobs, stalks, and other debris can clog the inside of the machine, causing reduced efficiency or equipment damage. Therefore, anti-clogging devices are needed to protect the equipment.

[0003] The main reason for clogging in some existing traditional corn threshers is that corn ears, kernels, and stalks get stuck in the clogging holes and cannot be cleared in time. At the same time, the feeding of existing corn threshers is mostly controlled manually, which makes it difficult to control the feeding speed. However, the feeding speed has a significant impact on the threshing effect of the corn thresher. Too fast or too slow a speed can easily cause clogging or uneven threshing, making it impractical. Therefore, an anti-clogging device for corn threshers is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an anti-clogging device for a corn thresher, which aims to improve the problem of blockage caused by corn ears, corn kernels, and straw getting stuck in the clogging holes in some existing traditional corn threshers.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an anti-clogging device for a corn thresher, comprising a housing, a threshing mechanism disposed in the middle of the housing, an anti-clogging component disposed in the middle of the housing, a conveyor disposed at the upper part of the housing, a feeding mechanism disposed at the upper part of the conveyor, a screen plate of the anti-clogging component, mounting strips fixedly connected to the front and rear sides of the screen plate, sliders fixedly connected to the left and right sides of the mounting strips, and vibrating elements disposed at the front and rear sides of the mounting strips.

[0006] As a further description of the above technical solution:

[0007] The vibrating component includes a mounting plate, which is fixedly connected to the inner wall of the housing. A vertical rod is movably connected through the middle of the mounting plate, and the top of the vertical rod is fixedly connected to a mounting strip. A spring is fixedly connected between the mounting strip and the mounting plate.

[0008] As a further description of the above technical solution:

[0009] The top of the outer shell is fixedly connected to a feed hopper, the left side of the outer shell is provided with an outlet, the lower front part of the outer shell is provided with a discharge port, and the lower part of the outer shell is fixedly connected to a guide plate.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the outer casing is provided with sliding grooves on the front, back, left and right sides, and the slider is slidably connected to the sliding grooves.

[0012] As a further description of the above technical solution:

[0013] The conveyor includes a conveyor belt, and multiple partitions are fixedly connected to the outer wall of the conveyor belt.

[0014] As a further description of the above technical solution:

[0015] The feeding mechanism includes a storage hopper, an external mounting frame is fixedly connected to the storage hopper, the mounting frame is fixedly connected to the conveyor, and a discharge assembly is provided at the lower part of the storage hopper.

[0016] As a further description of the above technical solution:

[0017] The storage hopper has auxiliary openings on both the lower left and right sides.

[0018] As a further description of the above technical solution:

[0019] The discharge assembly includes two rotating shafts. A discharge roller is fixedly connected to the outside of each rotating shaft. Gears are fixedly connected to the front ends of both rotating shafts. A motor is fixedly connected to the rear end of the rotating shaft on the right side. The motor is fixedly connected to the storage hopper.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, by setting up the cooperation between the screen plate and the mounting strip, slider, vibrating component and other components, the screen plate can vibrate when screening materials, thereby effectively preventing materials from clogging the screen holes, making it more practical.

[0022] 2. In this utility model, by setting up the cooperation between the conveyor, conveyor belt, partition, storage hopper, mounting frame, discharge assembly and other components, the device can control the feeding speed of the machine, making it more practical. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an anti-clogging device for a corn thresher proposed in this utility model;

[0024] Figure 2This is a three-dimensional structural diagram showing the shell, threshing mechanism, and sealing component of an anti-clogging device for a corn thresher proposed in this utility model.

[0025] Figure 3 This is a three-dimensional structural diagram of the anti-clogging component of an anti-clogging device for a corn thresher proposed in this utility model;

[0026] Figure 4 This is a three-dimensional structural diagram showing the disassembled conveyor and feeding mechanism of an anti-clogging device for a corn thresher proposed in this utility model;

[0027] Figure 5 This is a three-dimensional structural diagram showing the disassembled feeding mechanism of an anti-clogging device for a corn thresher proposed in this utility model;

[0028] Figure 6 This is a three-dimensional structural diagram showing the disassembled feeding mechanism of an anti-clogging device for a corn thresher proposed in this utility model.

[0029] Legend:

[0030] 1. Outer shell; 2. Anti-clogging component; 3. Threshing mechanism; 4. Conveyor; 5. Feeding mechanism; 21. Screen plate; 22. Mounting strip; 23. Slider; 24. Vibrating component; 241. Upright pole; 242. Spring; 243. Mounting plate; 11. Feed hopper; 12. Outlet; 13. Discharge port; 14. Guide plate; 15. Slide chute; 41. Conveyor belt; 42. Partition plate; 51. Storage hopper; 52. Mounting frame; 53. Discharge component; 511. Auxiliary port; 531. Rotating shaft; 532. Discharge roller; 533. Gear; 534. Motor. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 - Figure 3This utility model provides an embodiment of an anti-clogging device for a corn thresher, comprising a housing 1, which is the shell of the thresher; a threshing mechanism 3 is provided in the middle of the housing 1 for threshing corn; an anti-clogging component 2 is provided in the middle of the housing 1 for screening corn ears and kernels and preventing clogging during screening; a conveyor 4 is provided at the upper part of the housing 1 for feeding the thresher; a feeding mechanism 5 is provided at the upper part of the conveyor 4 for feeding the thresher; and a screen plate 21 of the anti-clogging component 2 has a number of screen holes at its upper part. Multiple mounting strips 22 are fixedly connected to the front and rear sides of the screen plate 21 for screening corn kernels. These strips are used to connect various components. Slider 23 is fixedly connected to the left and right sides of the mounting strip 22 for connecting the anti-blocking component 2. It is similar to an L-shape and consists of a vertical plate and a horizontal plate. When the screen plate 21 vibrates, the mounting strip 22 can drive the slider 23 to slide. When sliding, the vertical plate can cover the slide groove 15 to prevent material from entering the slide groove 15. Vibrating elements 24 are provided at the front and rear of the mounting strip 22. These elements are used to make the screen plate 21 vibrate during corn threshing, thereby preventing the screen holes from clogging.

[0033] Furthermore, the vibrating component 24 includes a mounting plate 243, which is used to fix the anti-blocking component 2 and to connect various components. The mounting plate 243 is fixedly connected to the inner wall of the outer casing 1. A vertical rod 241 is movably connected through the middle of the mounting plate 243. A limit block is fixed at the lower part of the vertical rod 241 to prevent the vertical rod 241 from detaching from the mounting plate 243. The top of the vertical rod 241 is fixedly connected to the mounting strip 22. A spring 242 is fixedly connected between the mounting strip 22 and the mounting plate 243, which is used to make it vibrate when the corn falls onto the screen plate 21.

[0034] Furthermore, a feed hopper 11 is fixedly connected to the top of the outer shell 1 for feeding. An outlet 12 is provided on the left side of the outer shell 1 for feeding the threshed corn ears out of the outer shell 1. An outlet 13 is provided on the lower front side of the outer shell 1 for feeding out the corn kernels. A guide plate 14 is fixedly connected to the lower part of the outer shell 1. It is inclined to discharge the material and prevent it from piling up. Slide grooves 15 are provided on the front, back, left and right sides of the inner wall of the outer shell 1 for connecting with the slider 23. The slider 23 is slidably connected to the slide groove 15.

[0035] Please see Figure 4 - Figure 6 The conveyor 4 includes a conveyor belt 41, which is used to transport materials. Multiple partitions 42 are fixedly connected to the outer wall of the conveyor belt 41. The distance between the multiple partitions 42 is the same, which is used to ensure uniform feeding.

[0036] Furthermore, the feeding mechanism 5 includes a storage hopper 51 for storing corn to be threshed. The lower left and right sides of the storage hopper 51 are provided with auxiliary openings 511 through which a partition 42 can pass. An mounting frame 52 is fixedly connected to the outside of the storage hopper 51 for securing the feeding mechanism 5 to the conveyor 4. The mounting frame 52 is fixedly connected to the conveyor 4. A discharge assembly 53 is provided at the lower part of the storage hopper 51 for discharging corn from the storage hopper 51. The discharge assembly 53 includes two rotating shafts 531. Discharge rollers 532 are fixedly connected to the outside of the rotating shafts 531 for feeding corn and preventing accumulation. Gears 533 are fixedly connected to the front ends of both rotating shafts 531, and the two gears 533 mesh with each other. A motor 534 is fixedly connected to the rear end of the rotating shaft 531 on the right side for providing power to the assembly. The motor 534 is fixedly connected to the storage hopper 51.

[0037] Working principle: During use, the corn to be threshed is poured into the storage hopper 51, and the conveyor 4 and discharge assembly 53 are simultaneously turned on. When the motor 534 is turned on, the rotating shaft 531 connected to the motor 534 will rotate accordingly. At this time, the gear 533 fixed to the rotating shaft 531 will rotate, thereby driving another gear 533 meshing with it to rotate. The rotating shaft 531 connected to the other gear 533 will also rotate accordingly. When the rotating shaft 531 rotates, the discharge roller 532 fixed to the rotating shaft 531 will also rotate, thus assisting the corn in the storage hopper 51 to fall onto the conveyor 4. Since the conveyor belt 41 of the conveyor 4 is equipped with multiple baffles 42, the baffles 42 can effectively control the amount of corn on the conveyor 4. They can also cooperate with the feeding mechanism 5 to control the feeding speed of the threshing mechanism 3. The conveyor 4 will feed the corn into the outer casing 1 through the feed hopper 11. At this time, the... The threshing mechanism 3 will thresh the corn. The corn kernels will fall through the screen holes on the screen plate 21 into the lower guide plate 14 and be discharged through the discharge port 13. The threshed corn cobs will fall onto the screen plate 21 and be sent out through the discharge port 12. When the corn cobs fall onto the screen plate 21, since the screen plate 21 is connected to the outer shell 1 through the mounting strip 22, and the mounting strip 22 is connected to the outer shell 1 through the slider 23 and the vibrating element 24, the screen plate 21 will move downward under the impact of the corn cobs. At this time, the mounting strip 22 will squeeze the spring 242, and the upright 241 will slide downward. At the same time, the spring 242 will generate a reaction force on the mounting strip 22, thereby pushing the screen plate 21 upward, which will make the screen plate 21 vibrate. This can effectively prevent the corn kernels or corn cobs from blocking the screen holes of the screen plate 21 and causing blockage.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An anti-clogging device for a corn thresher, comprising a housing (1), characterized in that: The outer shell (1) is provided with a threshing mechanism (3) in the middle, and an anti-blocking component (2) is provided in the middle. The outer shell (1) is provided with a conveyor (4) at the top, and a feeding mechanism (5) is provided at the top of the conveyor (4). The anti-blocking component (2) is a screen plate (21). The screen plate (21) is fixedly connected to the front and rear sides with mounting strips (22). The mounting strips (22) are fixedly connected to the left and right sides with sliders (23). The mounting strips (22) are provided with vibrating elements (24) at the front and rear sides.

2. The anti-clogging device for a corn thresher according to claim 1, characterized in that: The vibrating element (24) includes a mounting plate (243), which is fixedly connected to the inner wall of the outer shell (1). A vertical rod (241) is movably connected through the middle of the mounting plate (243). The top of the vertical rod (241) is fixedly connected to the mounting strip (22). A spring (242) is fixedly connected between the mounting strip (22) and the mounting plate (243).

3. The anti-clogging device for a corn thresher according to claim 1, characterized in that: The top of the outer shell (1) is fixedly connected to a feed hopper (11), the left side of the outer shell (1) is provided with an outlet (12), the lower front part of the outer shell (1) is provided with a discharge port (13), and the lower part of the outer shell (1) is fixedly connected to a guide plate (14).

4. The anti-clogging device for a corn thresher according to claim 1, characterized in that: The inner wall of the outer shell (1) is provided with sliding grooves (15) on the front and back sides and left and right sides, and the slider (23) is slidably connected to the sliding grooves (15).

5. The anti-clogging device for a corn thresher according to claim 1, characterized in that: The conveyor (4) includes a conveyor belt (41), and multiple partitions (42) are fixedly connected to the outer wall of the conveyor belt (41).

6. The anti-clogging device for a corn thresher according to claim 1, characterized in that: The feeding mechanism (5) includes a storage hopper (51), and an mounting frame (52) is fixedly connected to the outside of the storage hopper (51). The mounting frame (52) is fixedly connected to the conveyor (4), and a discharge assembly (53) is provided at the lower part of the storage hopper (51).

7. The anti-clogging device for a corn thresher according to claim 6, characterized in that: The storage hopper (51) has auxiliary openings (511) on both the lower left and right sides.

8. The anti-clogging device for a corn thresher according to claim 6, characterized in that: The discharge assembly (53) includes two rotating shafts (531). A discharge roller (532) is fixedly connected to the outside of each rotating shaft (531). A gear (533) is fixedly connected to the front end of each of the two rotating shafts (531). A motor (534) is fixedly connected to the rear end of the rotating shaft (531) on the right side. The motor (534) is fixedly connected to the storage hopper (51).