Waste gas circulating device for tunnel kiln

By designing a multi-stage purification mechanism and a U-shaped spray pipe exhaust gas circulation device, the problem of poor exhaust gas purification effect in tunnel kilns was solved, achieving efficient exhaust gas purification and convenient device maintenance.

CN223931004UActive Publication Date: 2026-02-24HUBEI DAQING TECH CO LTD
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Patent Information

Application Number
CN202520420082.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-24
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing tunnel kiln exhaust gas recirculation devices have limited purification effects and cannot effectively remove harmful substances and particulate matter from the exhaust gas, affecting production efficiency and product quality.

Method used

An exhaust gas recirculation device was designed, comprising a first purification mechanism and a second purification mechanism. The first purification mechanism sprays purification liquid through a pump body and a spray pipe, while the second purification mechanism further filters particulate matter in the exhaust gas through a filter plate. The design of the U-shaped spray pipe, the annular cover, and the guide plate ensures uniform distribution and thorough purification of the exhaust gas.

Benefits of technology

It achieves multi-stage purification of waste gas, improves purification efficiency, ensures the quality of recycled waste gas, extends the service life of the device, and facilitates maintenance and cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The waste gas circulating device for the tunnel kiln comprises a frame body and a purification box, a gas outlet pipe is arranged at the top of the purification box, a gas inlet pipe is fixedly connected to one side of the purification box, a first purification mechanism is arranged in the purification box, and a second purification mechanism is fixedly connected to the top of the purification box. A fixing mechanism is arranged at one end of the purification box, the first purification mechanism comprises a pump body which is fixedly connected, an extraction pipe is fixedly connected to the bottom of the pump body, and a spraying pipe is arranged at the top of the pump body. According to the waste gas circulating device for the tunnel kiln, by arranging the first purification mechanism and the second purification mechanism, multi-stage purification of waste gas is achieved, the first purification mechanism evenly sprays purification liquid into the waste gas through a pump body and a spraying pipe, harmful gas and particulate matter in the waste gas are effectively removed, and the waste gas is purified. And the second purification mechanism further filters out tiny particulate matters in the waste gas through a filter plate in the connecting box, so that the quality of the recycled waste gas is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas purification technology, specifically a waste gas circulation device for tunnel kilns. Background Technology

[0002] Waste gas emission is a crucial aspect of tunnel kiln operation. Traditional waste gas treatment methods often involve directly releasing waste gas into the atmosphere, causing environmental pollution and wasting significant amounts of thermal energy. To improve energy efficiency and reduce environmental pollution, waste gas recirculation devices have emerged. However, existing waste gas recirculation devices have limited purification effects, failing to effectively remove harmful substances and particulate matter from the waste gas. This results in low-quality recirculated waste gas, impacting the tunnel kiln's production efficiency and product quality. Therefore, this paper proposes a waste gas recirculation device for tunnel kilns to address these issues. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a waste gas recirculation device for tunnel kilns, which has advantages such as good purification effect and resource saving, and solves the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a waste gas circulation device for a tunnel kiln, comprising a frame and a purification box, wherein an exhaust pipe is provided on the top of the purification box, an intake pipe is fixedly connected to one side of the purification box, a first purification mechanism is provided inside the purification box, a second purification mechanism is fixedly connected to the top of the purification box, and a fixing mechanism is provided at one end of the purification box.

[0005] Furthermore, the first purification mechanism includes a pump body that is fixedly connected to the pump body, an extraction pipe that is fixedly connected to the bottom of the pump body, and a spray pipe that is provided on the top of the pump body.

[0006] Furthermore, the second purification mechanism includes a housing fixedly connected to the top of the purification box, an annular cover fixedly connected inside the housing, a connecting box fixedly connected to the top of the housing, and a filter plate fixedly connected inside the connecting box.

[0007] Furthermore, the spray pipe is fixedly connected inside the purification box and is U-shaped, with a connecting end fixedly connected to one end of the spray pipe.

[0008] Furthermore, the annular cover is connected to the purification chamber, and a guide plate is fixedly connected inside the annular cover.

[0009] Furthermore, a movable door is hinged to one end of the connecting box, the air outlet pipe is fixedly connected inside the movable door, and a handle is fixedly connected to one end of the movable door.

[0010] Furthermore, the fixing mechanism includes a cabinet door hinged to one side of the purification box, a connector fixedly connected to the outer surface of the purification box, and a bolt threadedly connected to one end of the cabinet door, with the bolt threadedly connected inside the connector.

[0011] Furthermore, a drain pipe is fixedly connected to the bottom of the purification box.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] 1. The waste gas circulation device for tunnel kilns achieves multi-stage purification of waste gas by setting up a first purification mechanism and a second purification mechanism. The first purification mechanism sprays the purification liquid evenly into the waste gas through the pump body and spray pipe, effectively removing harmful gases and particulate matter from the waste gas. The second purification mechanism further filters out tiny particulate matter from the waste gas through the filter plate inside the connecting box, ensuring the quality of the recycled waste gas.

[0014] 2. The exhaust gas circulation device for tunnel kilns features a U-shaped spray pipe design, ensuring that the purification liquid can fully contact the exhaust gas, thus improving purification efficiency. The annular hood and guide plate design allow the exhaust gas to be evenly distributed within the connection box, avoiding the problem of insufficient local purification. At the same time, the design of the movable door and handle facilitates cleaning and maintenance of the inside of the connection box, extending the service life of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0017] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 This is a schematic diagram of the second purification mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the first purification mechanism of this utility model;

[0020] Figure 6 This is a schematic diagram of the second purification mechanism of this utility model.

[0021] In the diagram: 1. Frame, 2. Purification box, 3. Inlet pipe, 4. Outlet pipe, 5. First purification mechanism, 501. Pump body, 502. Extraction pipe, 503. Spray pipe, 504. Connection end, 6. Second purification mechanism, 601. Housing, 602. Annular cover, 603. Filter plate, 604. Connection box, 605. Handle, 606. Guide plate, 607. Movable door, 7. Fixing mechanism, 701. Box door, 702. Connector, 703. Bolt, 8. Drain pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-6 In this embodiment, a waste gas circulation device for a tunnel kiln includes a frame 1 and a purification box 2. The top of the purification box 2 is provided with an exhaust pipe 4, and an intake pipe 3 is fixedly connected to one side of the purification box 2. Both the exhaust pipe 4 and the intake pipe 3 are connected to the tunnel kiln. Waste gas is sent into the purification box 2 through a gas delivery device. The purification box 2 is provided with a first purification mechanism 5, and the top of the purification box 2 is fixedly connected with a second purification mechanism 6. A fixing mechanism 7 is provided at one end of the purification box 2.

[0024] The first purification mechanism 5 includes a pump body 501 fixedly connected to the pump body 501, an extraction pipe 502 fixedly connected to the bottom of the pump body 501, a spray pipe 503 set at the top of the pump body 501, and a drain pipe 8 fixedly connected to the bottom of the purification box 2. The first purification mechanism 5 sprays the purification liquid evenly into the exhaust gas through the pump body 501 and the spray pipe 503, effectively removing harmful gases and particulate matter from the exhaust gas.

[0025] The spray pipe 503 is fixedly connected inside the purification chamber 2 and is U-shaped. The U-shaped design of the spray pipe 503 ensures that the purification liquid can fully contact the exhaust gas, thereby improving the purification efficiency. One end of the spray pipe 503 is fixedly connected to a connecting end 504, which has a threaded connection hole inside. This allows the spray pipe 503 to be fixed inside the purification chamber 2, making it more stable during operation.

[0026] Secondly, the second purification mechanism 6 includes a housing 601 fixedly connected to the top of the purification chamber 2, an annular cover 602 fixedly connected inside the housing 601, a connecting box 604 fixedly connected to the top of the housing 601, and a filter plate 603 fixedly connected inside the connecting box 604.

[0027] Furthermore, the annular cover 602 is connected to the purification box 2, and a guide plate 606 is fixedly connected inside the annular cover 602. The arrangement of the annular cover 602 and the guide plate 606 allows the exhaust gas to be evenly distributed in the connecting box 604, avoiding the problem of insufficient local purification.

[0028] Furthermore, a movable door 607 is hinged to one end of the connecting box 604, and the air outlet pipe 4 is fixedly connected to the inside of the movable door 607. A handle 605 is fixedly connected to one end of the movable door 607. The movable door 607 and the connecting box 604 can be opened and closed by magnetic attraction or by a common door lock structure.

[0029] Additionally, the fixing mechanism 7 includes a cabinet door 701 hinged to one side of the purification chamber 2. A connector 702 is fixedly connected to the outer surface of the purification chamber 2. A bolt 703 is threaded to one end of the cabinet door 701, and the bolt 703 is threaded into the connector 702. Through the design of the cabinet door 701, connector 702, and bolt 703, the fixing mechanism 7 enables convenient opening and closing of the purification chamber 2, facilitating personnel to inspect, maintain, and replace the purification fluid inside the device. Furthermore, the drainage pipe 8 facilitates the discharge and treatment of the purification fluid, preventing equipment malfunctions caused by the accumulation of purification fluid.

[0030] The working principle of the above embodiments is as follows:

[0031] (1) The waste gas circulation device for tunnel kiln realizes multi-stage purification of waste gas by setting a first purification mechanism 5 and a second purification mechanism 6. The first purification mechanism 5 sprays the purification liquid evenly into the waste gas through the pump body 501 and the spray pipe 503, effectively removing harmful gases and particulate matter in the waste gas. The second purification mechanism 6 further filters out the tiny particulate matter in the waste gas through the filter plate 603 inside the connecting box 604, ensuring the quality of the recycled waste gas.

[0032] (2) The exhaust gas circulation device for tunnel kilns has a U-shaped spray pipe 503, which ensures that the purification liquid can fully contact the exhaust gas and improve the purification efficiency. The setting of the annular cover 602 and the guide plate 606 makes the exhaust gas evenly distributed in the connecting box 604, avoiding the problem of insufficient local purification. At the same time, the design of the movable door 607 and the handle 605 makes it easy to clean and maintain the inside of the connecting box 604, extending the service life of the device.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste gas recirculation device for a tunnel kiln, comprising a frame (1) and a purification box (2), characterized in that: The purification box (2) is provided with an air outlet pipe (4) at the top, an air inlet pipe (3) is fixedly connected to one side of the purification box (2), a first purification mechanism (5) is provided inside the purification box (2), a second purification mechanism (6) is fixedly connected to the top of the purification box (2), and a fixing mechanism (7) is provided at one end of the purification box (2). The first purification mechanism (5) includes a pump body (501) fixedly connected to the pump body (501), a suction pipe (502) fixedly connected to the bottom of the pump body (501), and a spray pipe (503) provided on the top of the pump body (501). The second purification mechanism (6) includes a housing (601) fixedly connected to the top of the purification box (2), an annular cover (602) fixedly connected inside the housing (601), a connecting box (604) fixedly connected to the top of the housing (601), and a filter plate (603) fixedly connected inside the connecting box (604).

2. The waste gas recirculation device for a tunnel kiln according to claim 1, characterized in that: The spray pipe (503) is fixedly connected inside the purification box (2) and is U-shaped. One end of the spray pipe (503) is fixedly connected to a connecting end (504).

3. The waste gas recirculation device for a tunnel kiln according to claim 1, characterized in that: The annular cover (602) is connected to the purification box (2), and a guide plate (606) is fixedly connected inside the annular cover (602).

4. The waste gas recirculation device for a tunnel kiln according to claim 1, characterized in that: The connecting box (604) is hinged to a movable door (607) at one end, and the air outlet pipe (4) is fixedly connected to the inside of the movable door (607). A handle (605) is fixedly connected to one end of the movable door (607).

5. The waste gas recirculation device for a tunnel kiln according to claim 1, characterized in that: The fixing mechanism (7) includes a box door (701) hinged to one side of the purification box (2), a connector (702) fixedly connected to the outer surface of the purification box (2), and a bolt (703) threadedly connected to one end of the box door (701), with the bolt (703) threadedly connected to the inside of the connector (702).

6. The waste gas recirculation device for a tunnel kiln according to claim 1, characterized in that: The bottom of the purification box (2) is fixedly connected to a drain pipe (8).