Preparation device for asphalt recovery modified emulsion
By designing the emulsion shearing assembly and staggered shearing plates inside the cylinder, the problem of uneven mixing in the asphalt restoration and modification emulsion preparation device was solved, achieving uniformity and stability of the emulsion and improving the practicality of the preparation device.
Patent Information
- Application Number
- CN202422927719.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing asphalt restoration and modification emulsion preparation equipment is prone to problems such as uneven local concentration and uneven emulsion particle size during the stirring and shearing process, which affects the performance and stability of the emulsion.
A device comprising a cylinder, a control switch, an arc-shaped heating plate, a feed valve, a discharge valve, and an emulsion shearing assembly was designed. By staggering the drive shaft, the positive shearing plate, and the negative shearing plate, the device achieves thorough stirring and shearing of the emulsion, ensuring the uniformity of the emulsion.
This effectively avoids problems such as uneven local concentration and uneven emulsion particle size, improves the performance and stability of the emulsion, and ensures better usability.
Smart Images

Figure CN223931115U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of asphalt restoration and modification emulsion preparation technology, specifically a device for preparing asphalt restoration and modification emulsion. Background Technology
[0002] Asphalt restoration modified emulsion is a product that modifies asphalt by adding modifiers. This modification process aims to improve the performance of asphalt and make it more suitable for specific applications. In the preparation of asphalt restoration modified emulsion, a preparation device is required to perform shearing operations. However, during the use of the preparation device, it is not convenient to fully stir and shear the emulsion, which leads to problems such as uneven concentration and uneven particle size in some areas. This affects the performance and stability of the emulsion, thus hindering its practicality. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a preparation device for asphalt restoration and modification emulsion. It effectively solves the problem that the preparation device for asphalt restoration and modification emulsion is not convenient to fully stir and shear the emulsion during use, which leads to uneven local concentration and uneven emulsion particle size, affecting the performance and stability of the emulsion and thus hindering its practicality.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for preparing asphalt restoration modified emulsion, comprising a cylinder, a control switch fixedly installed on the outer side of the cylinder, an arc-shaped heating plate uniformly fixedly installed on the inner wall of the cylinder, a feed valve fixedly installed on the top of the cylinder, a discharge valve fixedly installed on the bottom of the cylinder, an emulsion shearing assembly installed inside the cylinder, the top of the emulsion shearing assembly extending to the top of the cylinder, the emulsion shearing assembly including a drive shaft, the bottom of the drive shaft being rotatably connected to the inner bottom end of the cylinder, the top of the drive shaft movably penetrating and extending to the top of the cylinder, a lower strip plate fixedly installed inside the cylinder and on the outer side of the bottom end of the drive shaft, three positive shearing plates fixedly installed on the top of the lower strip plate and on both sides of the drive shaft, a drive sleeve rod installed inside the cylinder and on the outer side of the top end of the drive shaft, the top of the drive sleeve rod movably penetrating and extending to the top of the cylinder, and a drive sleeve rod fixedly installed at both the inner top end and the inner bottom end of the drive sleeve rod. A connecting bearing is installed inside the connecting bearing, and the drive shaft is rotatably mounted inside the cylinder and outside the drive sleeve. An upper strip plate is fixedly installed inside the cylinder and outside the drive sleeve. Three anti-shear plates are fixedly installed at the bottom of the upper strip plate and on both sides of the drive sleeve. The six anti-shear plates and six positive shear plates are staggered. A shell is fixedly installed at the top center of the cylinder. The top of the drive shaft extends into the shell and is rotatably connected to the top of the shell. The top of the drive sleeve extends to the bottom of the shell. A drive motor is fixedly installed at the top of the shell. The output shaft of the drive motor passes through the top of the shell and is fixedly connected to the top of the drive shaft. A drive bevel gear is fixedly installed inside the shell and outside the drive shaft. A transmission bevel gear meshes with the outside of the drive bevel gear. A positioning shaft is fixedly installed on one side of the transmission bevel gear and is rotatably connected to the inner wall of the shell. A driven bevel gear meshes with the outside of the transmission bevel gear and is fixedly installed on the outside of the top of the drive sleeve.
[0005] Preferably, four support rods are symmetrically fixedly installed at the bottom of the cylinder, and a circular support base plate is fixedly installed at the bottom of the four support rods.
[0006] Compared with the prior art, the beneficial effects of this utility model are:
[0007] 1) During operation, the interaction of the set cylinder, control switch, arc heating plate, feed valve, discharge valve and emulsion shearing component enables the asphalt restoration modified emulsion preparation device to fully stir and shear the emulsion during use, avoiding local uneven concentration and uneven emulsion particle size, ensuring the performance and stability of the emulsion, and thus achieving better practicality.
[0008] 2) During operation, the interaction between the support rods and the circular support base plate provides stable support for the cylinder, thereby ensuring that the device can operate stably. Attached Figure Description
[0009] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0010] In the attached diagram:
[0011] Figure 1 This is a schematic diagram of the structure of a device for preparing asphalt restoration modified emulsion according to the present invention;
[0012] Figure 2 This is a schematic diagram of the internal structure of the cylinder of this utility model;
[0013] Figure 3 This is a schematic diagram of the emulsion shearing assembly structure of this utility model;
[0014] Figure 4 This is a schematic diagram of the internal structure of the shell of this utility model.
[0015] In the diagram: 1. Cylinder; 2. Control switch; 3. Arc-shaped heating plate; 4. Feed valve; 5. Discharge valve; 6. Emulsion shearing assembly; 7. Drive shaft; 8. Lower strip plate; 9. Positive shearing plate; 10. Drive sleeve; 11. Connecting bearing; 12. Upper strip plate; 13. Reverse shearing plate; 14. Shell; 15. Drive motor; 16. Active bevel gear; 17. Transmission bevel gear; 18. Positioning shaft; 19. Driven bevel gear; 20. Support rod; 21. Circular support base plate. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] Example 1, by Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The present invention relates to a device for preparing asphalt restoration modified emulsion, comprising a cylinder 1, a control switch 2 fixedly installed on the outer side of the cylinder 1, an arc-shaped heating plate 3 uniformly fixedly installed on the inner wall of the cylinder 1, a feed valve 4 fixedly installed on the top of the cylinder 1, a discharge valve 5 fixedly installed on the bottom of the cylinder 1, an emulsion shearing assembly 6 installed inside the cylinder 1, the top of the emulsion shearing assembly 6 extending to the top of the cylinder 1, and four support rods 20 symmetrically fixedly installed on the bottom of the cylinder 1, and a circular support base plate 21 fixedly installed on the bottom of the four support rods 20.
[0018] The emulsion shearing assembly 6 includes a drive shaft 7, the bottom of which is rotatably connected to the bottom of the inner part of the cylinder 1. The top of the drive shaft 7 extends through and to the top of the cylinder 1. A lower strip plate 8 is fixedly installed inside the cylinder 1 on the outer side of the bottom end of the drive shaft 7. Three positive shearing plates 9 are fixedly installed on the top of the lower strip plate 8 on both sides of the drive shaft 7. A drive sleeve 10 is installed inside the cylinder 1 on the outer side of the top end of the drive shaft 7, with the top of the drive sleeve 10 extending through and to the top of the cylinder 1. Connecting bearings 11 are fixedly installed at both the top and bottom of the drive sleeve 10, and the drive shaft 7 is rotatably installed inside the connecting bearings 11. An upper strip plate 12 is fixedly installed inside the cylinder 1 on the outer side of the drive sleeve 10. Three negative shearing plates 13 are fixedly installed at the bottom of the upper strip plate 12 on both sides of the drive sleeve 10. The six reverse shear plates 13 and six forward shear plates 9 are staggered. A housing 14 is fixedly installed at the top center of the cylinder 1. The top of the drive shaft 7 extends into the housing 14 and is rotatably connected to the top of the housing 14. The top of the drive sleeve 10 extends to the bottom of the housing 14. A drive motor 15 is fixedly installed at the top of the housing 14. The output shaft of the drive motor 15 passes through the top of the housing 14 and is fixedly connected to the top of the drive shaft 7. An active bevel gear 16 is fixedly installed inside the housing 14 and outside the drive shaft 7. A transmission bevel gear 17 is meshed with the outer side of the active bevel gear 16. A positioning shaft 18 is fixedly installed on one side of the transmission bevel gear 17 and is rotatably connected to the inner wall of the housing 14. A driven bevel gear 19 is meshed with the outer side of the transmission bevel gear 17 and is fixedly installed on the outer side of the top of the drive sleeve 10.
[0019] During use, the interaction of the cylinder 1, control switch 2, arc heating plate 3, feed valve 4, discharge valve 5, and emulsion shearing assembly 6 facilitates thorough mixing and shearing of the emulsion during the preparation of asphalt restoration modified emulsion. This avoids problems such as uneven concentration and uneven particle size in certain areas, ensuring the performance and stability of the emulsion and thus achieving better practicality. Furthermore, the interaction of the support rod 20 and the circular support base plate 21 provides stable support for the cylinder 1 during use, ensuring stable operation of the device.
[0020] Working principle: During operation, material is fed into the cylinder 1 through the feed valve 4. Then, the arc-shaped heating plate 3 is activated by the control switch 2 to heat the material inside the cylinder 1. Simultaneously, the drive motor 15 is started, driving the drive shaft 7 to rotate. The drive shaft 7 drives the lower strip plate 8 to rotate, which in turn drives the positive shear plate 9 to move. At the same time, the drive shaft 7 drives the driving bevel gear 16 to rotate, which in turn drives the transmission bevel gear 17 to rotate. The transmission bevel gear 17 drives the driven bevel gear 19 to rotate, which in turn drives the drive sleeve 10 to rotate in the opposite direction outside the drive shaft 7. The drive sleeve 10 drives the upper strip plate 1 to rotate. 2. The upper strip plate 12 rotates in the opposite direction to the lower strip plate 8, and drives the anti-shear plate 13 to move in the opposite direction to the forward shear plate 9. Through the forward shear plate 9 and the anti-shear plate 13 moving in opposite directions, the emulsion is subjected to strong shearing, so that the emulsion achieves a thorough mixing and shearing effect. After the emulsion is sheared, the drive motor 15 and the arc heating plate 3 are turned off, and then the emulsion is discharged through the discharge valve 5. This allows the asphalt restoration and modification emulsion preparation device to facilitate thorough mixing and shearing of the emulsion during use, avoiding problems such as uneven local concentration and uneven emulsion particle size, ensuring the performance and stability of the emulsion, and thus facilitating better practicality.
Claims
1. An apparatus for preparing asphalt restoration modified emulsion, comprising a cylindrical body (1), characterized in that: A control switch (2) is fixedly installed on the outer side of the cylinder (1). An arc-shaped heating plate (3) is uniformly fixedly installed on the inner wall of the cylinder (1). A feed valve (4) is fixedly installed on the top of the cylinder (1). A discharge valve (5) is fixedly installed on the bottom of the cylinder (1). An emulsion shearing assembly (6) is installed inside the cylinder (1), and the top of the emulsion shearing assembly (6) extends to the top of the cylinder (1). The emulsion shearing assembly (6) includes a drive shaft (7), and the bottom of the drive shaft (7) is rotatably connected to the bottom of the inside of the cylinder (1). The top of the drive shaft (7) moves through and extends to the top of the cylinder (1). A lower strip plate (8) is fixedly installed inside the body (1) and on the outer side of the bottom end of the drive shaft (7). Three positive shear plates (9) are fixedly installed on the top of the lower strip plate (8) and on both sides of the drive shaft (7). A drive sleeve rod (10) is installed inside the cylinder (1) and on the outer side of the top end of the drive shaft (7). The top of the drive sleeve rod (10) extends movably through and to the top of the cylinder (1). A connecting bearing (11) is fixedly installed at both the top and bottom of the drive sleeve rod (10). The drive shaft (7) is rotatably installed inside the connecting bearing (11). An upper strip plate (12) is fixedly installed on the outer side of the drive sleeve (10). Three anti-shear plates (13) are fixedly installed at the bottom of the upper strip plate (12) and on both sides of the drive sleeve (10). The six anti-shear plates (13) and six positive shear plates (9) are staggered. A shell (14) is fixedly installed at the middle of the top of the cylinder (1). The top of the drive shaft (7) extends into the interior of the shell (14) and is rotatably connected to the top of the interior of the shell (14). The top of the drive sleeve (10) extends to the bottom of the interior of the shell (14). A drive motor (15) is fixedly installed on the top of the shell (14). The output shaft of the motor (15) extends through the top of the housing (14) and is fixedly connected to the top of the drive shaft (7). An active bevel gear (16) is fixedly installed inside the housing (14) and outside the drive shaft (7). A transmission bevel gear (17) is meshed with the outer side of the active bevel gear (16). A positioning shaft (18) is fixedly installed on one side of the transmission bevel gear (17), and the positioning shaft (18) is rotatably connected to the inner wall of the housing (14). A driven bevel gear (19) is meshed with the outer side of the transmission bevel gear (17), and the driven bevel gear (19) is fixedly installed on the outer side of the top of the drive sleeve (10).
2. The apparatus for preparing asphalt restoration modified emulsion according to claim 1, characterized in that: Four support rods (20) are symmetrically fixedly installed at the bottom of the cylinder (1), and a circular support base plate (21) is fixedly installed at the bottom of the four support rods (20).