Device for detecting floating height of middle frame copper sheet of folding screen
By using automated optical inspection equipment, Y-moving components, X-moving components, and a 3D camera, fully automated inspection of the copper sheets in the mid-frame of foldable screens is achieved. This solves the problems of low efficiency in detecting copper sheet height defects and easy omissions in manual inspection, thus realizing efficient and accurate detection of copper sheet floating height.
Patent Information
- Application Number
- CN202520452544.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-14
AI Technical Summary
In the production of copper sheets for foldable screen frames in the mobile phone industry, existing technologies suffer from problems such as low efficiency in detecting high defects in copper sheets, easy omissions during manual inspection, high labor intensity, and difficulty in accurately detecting copper sheets on both sides.
The automated optical inspection equipment utilizes Y-moving components, X-moving components, and a 3D camera in conjunction with a clamping and positioning cylinder and a barcode scanner to achieve fully automated inspection of the copper sheet in the mid-frame of the foldable screen. It also combines the CCD and optical principles of AOI for non-destructive testing.
It achieves efficient and accurate detection of copper sheet float height, with a fast detection cycle, small machine footprint, easy transportation, reduced manual labor intensity, and improved detection accuracy and efficiency.
Smart Images

Figure CN223932008U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic optical inspection technology, specifically to a device for detecting the floating height of copper sheets in the middle frame of a foldable screen. Background Technology
[0002] In the manufacturing process of copper sheets for foldable screens in the mobile phone industry, the problem of copper sheet height defects is extremely common. Products with high copper sheet height defects will cause the final product to be scrapped if they flow into the next process. These defects are easy to miss when detected by manual inspection, and the work efficiency is low, the labor intensity is high and it is easy to cause visual fatigue. The internal structure of the product is complex and has many irregular shapes. It is necessary to inspect multiple copper sheet inspection points on both sides, which is difficult to do manually and is prone to inaccurate inspection data.
[0003] Currently, the main methods used in the industry to detect the floating height of the copper sheet in the foldable screen mid-frame are: using a coordinate measuring machine to detect the floating height of the copper sheet in the foldable screen mid-frame. This method is wasteful of manpower and resources and is inefficient. In addition, the floating height of the copper sheet in the foldable screen mid-frame needs to be detected on both sides and bound to a QR code. Manual detection is bound to miss some parts. Therefore, we propose a device for detecting the floating height of the copper sheet in the foldable screen mid-frame to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a device for detecting the floating height of copper sheets in the mid-frame of a foldable screen, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting the floating height of copper sheets in the middle frame of a folding screen, comprising a marble base, a Y-moving component installed at the top center of the marble base, DD rotary motors fixedly installed on both sides of the driving end of the Y-moving component, a loading platform fixedly connected to the top of the DD rotary motors, and clamping and positioning cylinders provided on both sides of the loading platform.
[0006] An X-axis moving component is fixedly installed at one top end of the marble base, a D-axis camera is fixedly installed at the drive end of the X-axis moving component, a computer host is fixedly installed at the bottom inside the marble base, and a frame fence is fixedly connected to the four top corners of the marble base.
[0007] Preferably, three-color lights are fixedly installed on both sides of the top of the frame enclosure.
[0008] Preferably, a touch screen is fixedly installed on one side of the rack enclosure, and a display is installed on one side of the touch screen via a bracket fixed to the rack enclosure. A keyboard and mouse are respectively provided at the bottom of the display.
[0009] Preferably, a number of shock-absorbing feet are fixedly installed at the bottom of the marble base, and a dual start button and a judgment indicator are fixedly installed at one end of the marble base.
[0010] Preferably, the bottom of the marble base is provided with a power interface and an air source interface.
[0011] Preferably, a barcode scanner is fixedly installed at the other end of the top of the marble base.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model has strong scalability and can be used in series or offline. When used in series with loading and unloading machines, it can realize fully automatic detection and unloading sorting. When used offline, it can be operated manually. Moreover, the detection cycle is fast, reaching 5Pcs / S.
[0014] 2. This utility model utilizes the CCD and optical principles of AOI to achieve non-destructive testing of the floating height of the copper sheet in the middle frame of a foldable screen;
[0015] 3. This utility model has an ingenious design, a small footprint, and is easy to transport. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0018] Figure 3 This is a schematic diagram of the internal structure of the frame fence in this utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of the frame enclosure in this utility model from another perspective.
[0020] In the diagram: 1. Vibration-damping feet; 2. Keyboard and mouse; 3. Touch screen; 4. Monitor; 5. Tri-color light; 6. Power interface; 7. Air source interface; 8. Frame enclosure; 9. Dual start button; 10. Judgment indicator light; 11. Marble base; 12. Computer host; 13. Barcode scanner; 14. Clamping and positioning cylinder; 15. DD rotary motor; 16. Y-motion component; 17. X-motion component; 18. 3D camera; 19. Loading table. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0022] Reference Figure 1 , 2 This is the first embodiment of the present invention. This embodiment provides a device for detecting the floating height of copper sheets in the middle frame of a folding screen. It includes a marble base 11, a Y-moving component 16 installed at the top center of the marble base 11, a DD rotary motor 15 fixedly installed on both sides of the drive end of the Y-moving component 16, a loading platform 19 fixedly connected to the top of the DD rotary motor 15, and a clamping and positioning cylinder 14 provided on both sides of the loading platform 19.
[0023] An X-movement component 17 is fixedly installed at one top end of the marble base 11. A 3D camera 18 is fixedly installed at the drive end of the X-movement component 17. A computer host 12 is fixedly installed at the bottom inside the marble base 11. A frame fence 8 is fixedly connected to the four corners of the top of the marble base 11.
[0024] The folding screen frame of the product is placed on the loading platform 19 by the operator or another loading machine. The safety light curtain confirms that the operator's arm is away from the mechanical movement area. The clamping and positioning cylinder 14 positions the product. The Y-motion component 16 moves to the scanning position, and the barcode scanner 13 scans and binds the product's QR code. After scanning, the Y-motion component 16 moves to the copper sheet floating detection position. The X-motion component 17, carrying the 3D camera 18, scans the copper sheet on side A in the X direction of the product at a constant speed. After completion, the Y-motion component 16 moves forward a fixed distance, while the X-motion component 17, carrying the 3D camera 18, returns to its initial position. Once the product is in position, the X-motion component 17, carrying the 3D camera 18, continues scanning at a constant speed. The product's copper sheet along the B side in the X direction is scanned. After completion, the DD rotary motor 15 rotates the product horizontally by 90 degrees. At the same time, the X moving component 17, carrying the 3D camera 18, returns to its initial position. After the product is in place, the X moving component 17, carrying the 3D camera 18, continues to scan the copper sheet along the A side in the Y direction at a constant speed. After all surfaces are photographed, the obtained data is transmitted to the computer host 12 in real time. The software AI algorithm analyzes and determines whether the floating height of the copper sheet in the folding screen's mid-frame is OK or NG. The judgment indicator 10 indicates whether the product is NG or OK. The operator or the unloading machine sorts the OK and NG products. This process is repeated to complete the floating height detection of the copper sheet in the folding screen's mid-frame. Example
[0025] Reference Figure 1-4This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, three-color lights 5 are fixedly installed on both sides of the top of the frame fence 8. The three-color lights 5 provide light indication of the working status. The Y-moving component 16 and the X-moving component 17 use linear motors as drive sources and cooperate with slide rails or brackets to realize the movement operation of the corresponding components.
[0026] Specifically, a touch screen 3 is fixedly installed on one side of the rack enclosure 8, and a monitor 4 is installed on one side of the touch screen 3 via a bracket fixed to the rack enclosure 8. A keyboard and mouse 2 are respectively provided at the bottom of the monitor 4. The touch screen 3, monitor 4 and keyboard and mouse 2 are respectively connected to the computer host 12 for signal connection, so as to facilitate the display of detection data.
[0027] Specifically, several shock-absorbing feet 1 are fixedly installed at the bottom of the marble base 11, and a dual start button 9 and a judgment indicator light 10 are fixedly installed at one end of the marble base 11. After all surfaces are photographed, the obtained data is transmitted to the computer host 12 in real time. The software AI algorithm analyzes and judges whether the floating height of the copper sheet in the folding screen frame is OK or NG. The judgment indicator light 10 indicates whether the product is NG or OK. The operator or the unloading machine unloads and sorts the OK and NG products.
[0028] Specifically, the bottom of the marble base 11 is equipped with a power interface 6 and an air source interface 7, which provide the necessary energy for the testing work.
[0029] Specifically, a barcode scanner 13 is fixedly installed at the other end of the top of the marble base 11, and the barcode scanner 13 scans the QR code of the product being inspected. Example
[0030] Reference Figure 1-4This is the third embodiment of the present invention. Based on the previous two embodiments, during the testing process, the folding screen frame of the product is placed on the loading platform 19 by an operator or other loading machine. The safety light curtain confirms that the operator's arm is away from the mechanical movement area. The clamping and positioning cylinder 14 positions the product. The Y-motion component 16 moves to the scanning position, and the barcode scanner 13 scans and binds the product's QR code. After scanning, the Y-motion component 16 moves to the copper sheet floating detection position. The X-motion component 17, carrying the 3D camera 18, scans the copper sheet on side A in the X direction of the product at a uniform speed. After completion, the Y-motion component 16 moves forward a fixed distance, while the X-motion component 17, carrying the 3D camera 18, returns to its initial position. After the product is in place, the X-motion component... Component 17, carrying 3D camera 18, continues to scan the copper sheet on side B in the X direction of the product at a constant speed. After completion, DD rotary motor 15 rotates the product horizontally by 90 degrees. At the same time, X-moving component 17, carrying 3D camera 18, returns to its initial position. After the product is in place, X-moving component 17, carrying 3D camera 18, continues to scan the copper sheet on side A in the Y direction of the product at a constant speed. After all sides are photographed, the obtained data is transmitted to the computer host 12 in real time. The software AI algorithm analyzes and determines whether the floating height of the copper sheet in the folding screen's middle frame is OK or NG. The judgment indicator 10 indicates whether the product is NG or OK. The operator or unloading machine sorts the OK and NG products. This process is repeated to complete the floating height detection of the copper sheet in the folding screen's middle frame.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for detecting the floating height of copper sheets in the mid-frame of a foldable screen, comprising a marble base (11), characterized in that: A Y-moving component (16) is installed at the top center of the marble base (11). DD rotary motors (15) are fixedly installed on both sides of the drive end of the Y-moving component (16). The top of the DD rotary motors (15) is fixedly connected to the loading platform (19). Clamping and positioning cylinders (14) are provided on both sides of the loading platform (19). An X-moving component (17) is fixedly installed at one top end of the marble base (11), a 3D camera (18) is fixedly installed at the drive end of the X-moving component (17), a computer host (12) is fixedly installed at the bottom inside the marble base (11), and a frame fence (8) is fixedly connected to the four corners of the top of the marble base (11).
2. The device for detecting the floating height of copper sheets in the mid-frame of a foldable screen according to claim 1, characterized in that: Three-color lights (5) are fixedly installed on both sides of the top of the frame fence (8).
3. The device for detecting the floating height of copper sheets in the mid-frame of a foldable screen according to claim 1, characterized in that: A touch screen (3) is fixedly installed on one side of the rack enclosure (8), and a display (4) is installed on one side of the touch screen (3) by means of a bracket fixed to the rack enclosure (8). A keyboard and mouse (2) are respectively provided at the bottom of the display (4).
4. The device for detecting the floating height of copper sheets in the mid-frame of a foldable screen according to claim 1, characterized in that: Several shock-absorbing feet (1) are fixedly installed at the bottom of the marble base (11), and a double start button (9) and a judgment indicator light (10) are fixedly installed at one end of the marble base (11).
5. The device for detecting the floating height of copper sheets in the mid-frame of a foldable screen according to claim 1, characterized in that: The bottom of the marble base (11) is provided with a power interface (6) and an air source interface (7).
6. The device for detecting the floating height of copper sheets in the mid-frame of a foldable screen according to claim 1, characterized in that: A barcode scanner (13) is fixedly installed at the other end of the top of the marble base (11).