Heat vulcanization roller rubber coating conveying roller

By introducing a linkage design of cleaning brush and grinding roller into the hot vulcanizing roller conveyor roller, the problem of rust and dirt on the roller surface affecting the adhesion is solved, the surface smoothness and adhesion are improved, and the hot vulcanizing coating effect is enhanced.

CN223932048UActive Publication Date: 2026-02-24JIAOZUO DEBON TECH CO LTD
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Patent Information

Application Number
CN202520485565.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-02-24
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

In existing technologies, rust and dirt on the roller surface affect the adhesion and bonding strength between rubber and metal, resulting in poor hot vulcanization coating effect.

Method used

Design a hot vulcanized rubber-coated conveyor roller, comprising a base, support frame, rotating roller, roller body, cleaning brush, cleaning pad, polishing roller, linkage component and transmission component. The rotating roller and polishing roller are linked by a motor to achieve cleaning and polishing of the roller surface and improve the surface smoothness.

Benefits of technology

It effectively removes corrosion, rust, and dirt from the roller surface, improves surface smoothness, enhances the adhesion between the rubber and the roller, and improves the effect of hot vulcanization coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of heat vulcanization roller rubber coating, and particularly relates to a heat vulcanization roller rubber coating conveying roller which comprises a base, supporting frames are fixedly connected to the two sides of the top of the base, rotating rollers are rotationally connected to the inner sides of the two supporting frames, and a roller body is detachably connected between the two rotating rollers. A movable frame is slidably connected to the interior of the base, a cleaning brush and a cleaning pad are fixedly connected to the two sides of the top of the movable frame correspondingly, a polishing roller is arranged above the base, and a linkage assembly is arranged outside the supporting frame; the utility model provides a rubber coating and conveying roller for a heat vulcanization roller, and solves the problems that in the prior art, when rubber coating is carried out on the roller, rubber is generally and uniformly coated on the surface of the roller, the roller is wrapped by rubber coating equipment or manual work, the surface of the roller is not cleaned and polished, and the rubber coating efficiency is low. And part of rust and dirt on the surface of the roller can influence the fitting degree and bonding force between rubber and metal, so that the heat vulcanization rubber coating effect is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of hot vulcanized roller coating, specifically a hot vulcanized roller coated conveyor roller. Background Technology

[0002] Hot vulcanized roller coating is a process in which rubber material is coated onto the surface of a roller and cured through hot vulcanization. This technology is widely used in various industrial equipment, especially in industries such as production lines, printing, papermaking, textiles, and rubber processing, where it increases friction, improves wear resistance, and extends the service life of equipment.

[0003] In the existing technology, when applying rubber to rollers, the rubber material is generally applied evenly to the roller surface and then wrapped by rubber coating equipment or manually. The roller surface is not cleaned and polished, which causes some rust and dirt on the roller surface to affect the adhesion and bonding between the rubber and the metal, thereby reducing the effect of hot vulcanization rubber coating. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the main objective of this utility model is to provide a hot vulcanized rubber-coated conveyor roller.

[0005] The technical solution of this utility model is as follows: a hot vulcanizing roller with rubber coating is provided, including a base, with support frames fixedly connected to both sides of the top of the base, rotating rollers rotatably connected to the inner sides of the two support frames, a roller body detachably connected between the two rotating rollers, a movable frame slidably connected inside the base, a cleaning brush and a cleaning pad fixedly connected to the top of the movable frame respectively, a grinding roller provided above the base, a linkage component provided outside the support frame, and a transmission component provided inside the base.

[0006] In a preferred embodiment, the linkage component includes a first motor and a linkage unit. The first motor is fixedly connected to the outside of the support frame via a mounting plate. The output end of the first motor extends into the inside of the support frame and is fixedly connected to a rotating shaft. One end of the rotating shaft extends into the inner side of the support frame and is fixedly connected to a rotating roller. The grinding roller can be rotated via the linkage unit.

[0007] In a preferred embodiment, the linkage unit includes a first pulley, which is fixedly connected to the outside of the output end of the first motor. A sliding plate is symmetrically slidably connected to the top of the base. A rotating sleeve is rotatably connected to the upper part of the sliding plate. The grinding roller is fixedly connected to the outside of the rotating sleeve. A cross rod is rotatably connected to the top of the base through a limiting plate. The rotating sleeve is slidably connected to the outside of the cross rod. A second pulley is fixedly connected to one end of the cross rod. The first pulley and the second pulley are connected by a first transmission belt.

[0008] In a preferred embodiment, the transmission assembly includes a second motor and a transmission unit. The second motor is fixedly connected to the outer side of the base via a mounting plate. The output end of the second motor extends into the interior of the base and is fixedly connected to a first reciprocating screw. The sliding plate is threadedly connected to the outside of the first reciprocating screw. The moving frame can reciprocate through the transmission unit.

[0009] In a preferred embodiment, the transmission unit includes a third pulley, which is fixedly connected to the outside of the first reciprocating screw. A second reciprocating screw is rotatably connected to the lower interior of the base. A fourth pulley is fixedly connected to one end of the second reciprocating screw. The third pulley and the fourth pulley are connected by a second transmission belt.

[0010] In a preferred embodiment, the diameter of the second pulley is smaller than the diameter of the first pulley, and both the first motor and the second motor are electrically connected to an external controller.

[0011] The beneficial effects of this utility model are as follows:

[0012] This device uses the rotation of the roller body itself, combined with the reciprocating motion and self-rotating grinding roller, to repeatedly polish the surface, removing corrosion and rust from the outside of the roller body and improving the smoothness of the roller body surface. At the same time, the reciprocating cleaning brush and cleaning pad can clean and wipe the surface of the roller body, thereby removing dirt and oil stains from the surface of the roller body, improving the cleanliness of the roller body surface, and further improving the smoothness of the roller body surface. This can effectively improve the adhesion between the roller body surface and the rubber, thereby improving the hot vulcanization coating effect. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a cross-sectional view of the sliding plate in this utility model;

[0017] Figure 4 This is a perspective view of the cleaning brush and cleaning pad in this utility model;

[0018] Figure 5 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 6 For the present utility model Figure 2 Enlarged view of section B in the middle.

[0020] In the diagram: 1. Base; 2. Support frame; 3. Rotating roller; 4. Roller body; 5. Moving frame; 6. Cleaning brush; 7. Cleaning pad; 8. Grinding roller; 9. First motor; 10. Rotating shaft; 11. First pulley; 12. Cross bar; 13. Second pulley; 14. First transmission belt; 15. Second motor; 16. First reciprocating screw; 17. Sliding plate; 18. Rotating sleeve; 19. Third pulley; 20. Second reciprocating screw; 21. Fourth pulley; 22. Second transmission belt. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] Please see Figure 1-6 A hot vulcanizing rubber-coated conveyor roller includes a base 1, with support frames 2 fixedly connected to both sides of the top of the base 1. Rotating rollers 3 are rotatably connected to the inner sides of the two support frames 2. A roller body 4 is detachably connected between the two rotating rollers 3. A movable frame 5 is slidably connected inside the base 1. A cleaning brush 6 and a cleaning pad 7 are fixedly connected to the top of the movable frame 5, respectively. A grinding roller 8 is provided above the base 1. A linkage component is provided outside the support frames 2, and a transmission component is provided inside the base 1.

[0023] Specifically, the linkage assembly includes a first motor 9 and a linkage unit. The first motor 9 is fixedly connected to the outside of the support frame 2 via a mounting plate. The output end of the first motor 9 extends into the inside of the support frame 2 and is fixedly connected to a rotating shaft 10. One end of the rotating shaft 10 extends into the inner side of the support frame 2 and is fixedly connected to a rotating roller 3. The grinding roller 8 can be rotated via the linkage unit. The linkage unit includes a first pulley 11, which is fixedly connected to the outside of the output end of the first motor 9. A sliding plate 17 is symmetrically slidably connected to the top of the base 1. A rotating sleeve 18 is rotatably connected to the upper part of the sliding plate 17. The grinding roller 8 is fixedly connected to the outside of the rotating sleeve 18. A cross rod 12 is rotatably connected to the top of the base 1 via a limiting plate. The rotating sleeve 18 is slidably connected to the outside of the cross rod 12. One end of the cross rod 12 is fixedly connected to a second belt. The pulley 13, the first pulley 11 and the second pulley 13 are connected by the first transmission belt 14. The transmission assembly includes the second motor 15 and the transmission unit. The second motor 15 is fixedly connected to the outside of the base 1 by the mounting plate. The output end of the second motor 15 extends into the inside of the base 1 and is fixedly connected to the first reciprocating screw 16. The sliding plate 17 is threaded to the outside of the first reciprocating screw 16. The moving frame 5 can reciprocate through the transmission unit. The transmission unit includes the third pulley 19. The third pulley 19 is fixedly connected to the outside of the first reciprocating screw 16. The second reciprocating screw 20 is rotatably connected to the lower inside of the base 1. One end of the second reciprocating screw 20 is fixedly connected to the fourth pulley 21. The third pulley 19 and the fourth pulley 21 are connected by the second transmission belt 22.

[0024] Through the above technical solution, the roller body 4 can be installed or disassembled by the rotating roller 3. Before hot vulcanizing the roller, the roller body 4 is first installed between the two rotating rollers 3. Then, the first motor 9 and the second motor 15 are started by the external controller. The output end of the first motor 9 drives the rotating shaft 10 and the rotating roller 3 to rotate, thereby driving the roller body 4 to rotate. At the same time, the output end of the first motor 9 can drive the first pulley 11 to rotate, so that the first pulley 11 drives the second pulley 13 and the cross rod 12 through the first transmission belt 14. When the cross rod 12 rotates, it drives the rotating sleeve 18 and the external grinding roller 8 to rotate. At the same time, the second motor 15 drives the first reciprocating screw 16 and the third pulley 19 to rotate. This causes the first reciprocating screw 16 to drive the sliding plate 17 and the grinding roller 8 to reciprocate through the threaded connection. Thus, the grinding roller 8 grinds the drum body 4, removing corrosion and rust from the outside of the drum body 4 and improving the surface smoothness of the drum body 4. Meanwhile, the third pulley 19 can drive the fourth pulley 21 and the second reciprocating screw 22 through the second transmission belt 22. The rotation of the roller body 4 causes the second reciprocating screw 20 to drive the moving frame 5 to reciprocate. This, in turn, drives the cleaning brush 6 and cleaning pad 7 to reciprocate. Combined with the rotation of the roller body 4 itself, this cleans and wipes the surface, removing dirt and oil, improving the cleanliness and smoothness of the roller body 4. This effectively enhances the adhesion between the roller body 4 and the rubber, thus improving the hot vulcanization coating effect. This device can utilize the rotation of the roller body 4 itself... The rotating and reciprocating grinding roller 8 repeatedly polishes the surface, removing corrosion and rust from the outside of the roller body 4, thus improving the smoothness of the roller body 4 surface. At the same time, the reciprocating cleaning brush 6 and cleaning pad 7 clean and wipe the surface of the roller body 4, thereby removing dirt and oil stains from the surface of the roller body 4, improving the cleanliness of the roller body 4 surface, and further improving the smoothness of the roller body 4 surface. This can effectively improve the adhesion between the surface of the roller body 4 and the rubber, thereby improving the hot vulcanization coating effect.

[0025] Specifically, the diameter of the second pulley 13 is smaller than the diameter of the first pulley 11, and both the first motor 9 and the second motor 15 are electrically connected to an external controller.

[0026] Through the above technical solution, the first motor 9 and the second motor 15 can be quickly controlled by the staff through an external controller.

[0027] In use, the roller body 4 can be installed or removed via the rotating roller 3. Before hot vulcanizing the roller, the roller body 4 is first installed between the two rotating rollers 3. Then, the first motor 9 and the second motor 15 are started by an external controller. The output of the first motor 9 drives the rotating shaft 10 and the rotating roller 3 to rotate, thereby driving the roller body 4 to rotate. At the same time, the output of the first motor 9 can drive the first pulley 11 to rotate, so that the first pulley 11 drives the second pulley 13 and the cross rod 12 to rotate via the first transmission belt 14. The cross rod 12 can then drive the roller body 4 to rotate. The rotating sleeve 18 and its external grinding roller 8 rotate. Simultaneously, the second motor 15 drives the first reciprocating screw 16 and the third pulley 19 to rotate. This causes the first reciprocating screw 16 to drive the sliding plate 17 and the grinding roller 8 to reciprocate through a threaded connection. The grinding roller 8 then grinds the drum body 4, removing corrosion and rust from its exterior and improving the surface smoothness. Meanwhile, the third pulley 19 drives the fourth pulley 21 and the second reciprocating screw 20 to rotate via the second transmission belt 22. This, in turn, drives the sliding plate 17 to reciprocate through the second reciprocating screw 20. The reciprocating motion of the movable frame 5 drives the cleaning brush 6 and cleaning pad 7 to reciprocate as well. Combined with the rotation of the roller body 4 itself, this cleans and wipes the surface, removing dirt and oil, improving the cleanliness and smoothness of the roller body 4. This effectively enhances the adhesion between the roller body 4 and the rubber, thus improving the hot vulcanization coating effect. This device uses the rotation of the roller body 4 itself, combined with the reciprocating motion and rotation of the grinding roller 8, to repeatedly polish the surface. The corrosion and rust on the outside of the roller body 4 are polished and removed, improving the smoothness of the roller body 4 surface. At the same time, the reciprocating cleaning brush 6 and cleaning pad 7 can clean and wipe the surface of the roller body 4, thereby removing dirt and oil stains from the surface of the roller body 4, improving the cleanliness of the roller body 4 surface, and further improving the smoothness of the roller body 4 surface. This can effectively improve the adhesion between the surface of the roller body 4 and the rubber, thereby improving the hot vulcanization coating effect. The first motor 9 and the second motor 15 can be quickly controlled by the staff through the external controller.

[0028] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hot-vulcanized rubber-coated conveyor roller, comprising a base (1), characterized in that, The base (1) has a support frame (2) fixedly connected to both sides of the top. The inner sides of the two support frames (2) are rotatably connected to a rotating roller (3). The two rotating rollers (3) are detachably connected to a roller body (4). The base (1) has a movable frame (5) slidably connected inside. The top sides of the movable frame (5) are respectively fixedly connected to a cleaning brush (6) and a cleaning pad (7). The base (1) has a polishing roller (8) above it. The support frame (2) has a linkage component on its exterior. The base (1) has a transmission component inside it.

2. The hot-vulcanized rubber-coated conveyor roller according to claim 1, characterized in that, The linkage component includes a first motor (9) and a linkage unit. The first motor (9) is fixedly connected to the outside of the support frame (2) by a mounting plate. The output end of the first motor (9) extends into the inside of the support frame (2) and is fixedly connected to a rotating shaft (10). One end of the rotating shaft (10) extends into the inside of the support frame (2) and is fixedly connected to a rotating roller (3). The grinding roller (8) can be rotated by the linkage unit.

3. A hot-vulcanized rubber-coated conveyor roller according to claim 2, characterized in that, The linkage unit includes a first pulley (11), which is fixedly connected to the outside of the output end of the first motor (9). A sliding plate (17) is symmetrically slidably connected to the top of the base (1). A rotating sleeve (18) is rotatably connected to the inside of the sliding plate (17). The grinding roller (8) is fixedly connected to the outside of the rotating sleeve (18). A cross rod (12) is rotatably connected to the top of the base (1) through a limiting plate. The rotating sleeve (18) is slidably connected to the outside of the cross rod (12). A second pulley (13) is fixedly connected to one end of the cross rod (12). The first pulley (11) and the second pulley (13) are connected by a first transmission belt (14).

4. A hot-vulcanized rubber-coated conveyor roller according to claim 3, characterized in that, The transmission assembly includes a second motor (15) and a transmission unit. The second motor (15) is fixedly connected to the outer side of the base (1) via a mounting plate. The output end of the second motor (15) extends into the interior of the base (1) and is fixedly connected to a first reciprocating screw (16). The sliding plate (17) is threadedly connected to the outside of the first reciprocating screw (16). The moving frame (5) can reciprocate through the transmission unit.

5. A hot-vulcanized rubber-coated conveyor roller according to claim 4, characterized in that, The transmission unit includes a third pulley (19), which is fixedly connected to the outside of the first reciprocating screw (16). A second reciprocating screw (20) is rotatably connected to the inside of the base (1). A fourth pulley (21) is fixedly connected to one end of the second reciprocating screw (20). The third pulley (19) and the fourth pulley (21) are connected by a second transmission belt (22).

6. A hot-vulcanized rubber-coated conveyor roller according to claim 5, characterized in that, The diameter of the second pulley (13) is smaller than that of the first pulley (11), and both the first motor (9) and the second motor (15) are electrically connected to an external controller.