Aluminum plate punching device
By combining hydraulic components, buffer modules, and pneumatic components, the problems of slow speed and low precision in traditional aluminum plate punching equipment are solved, achieving efficient and precise aluminum plate punching and equipment stability, thereby improving production efficiency and punching quality.
Patent Information
- Application Number
- CN202520444333.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional aluminum plate punching methods require a lot of manpower, are slow, are easily affected by human factors, have inaccurate punching positions, and the equipment is easily affected by debris, requiring frequent shutdowns for cleaning, which affects production efficiency and quality.
Hydraulic components provide stable pressure, buffer modules reduce impact, pneumatic components automatically clean the punch, and a collection tank collects waste, ensuring punching accuracy and efficiency.
It enables efficient and precise aluminum plate punching, reduces manual cleaning work, extends equipment life, and improves production efficiency and punching quality.
Smart Images
Figure CN223932395U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fish killing equipment technical field, concretely relates to an aluminum plate punching device. BACKGROUND
[0002] In modern manufacturing industry, aluminum plate is widely used in building, automobile, aerospace and other fields because of its light weight, corrosion resistance and good mechanical properties. In order to meet the needs of different application scenarios, aluminum plate often needs various processing, and punching is a common processing technology. Punching can be used for mounting connecting pieces, ventilation openings, decorative patterns and the like, so that high requirements are put forward for the precision, efficiency and reliability of the punching device.
[0003] Traditional aluminum plate punching method usually adopts manual or semi-automatic equipment, and these methods have some obvious shortcomings, for example, manual operation is needed, which needs a lot of manpower and is slow, and cannot meet the needs of large-scale production. At the same time, during manual operation, it is easy to be affected by human factors, resulting in inaccurate punching position and affecting product quality. Moreover, in the use process of punch, debris will be adhered, and frequent shutdown is needed for cleaning. If the waste produced in the punching process cannot be cleaned in time, it will affect the subsequent operation, and even damage the equipment. UTILITY MODEL CONTENTS
[0004] Therefore, the utility model provides an aluminum plate punching device, which improves production efficiency and punching quality through punching mechanism and collecting mechanism, provides stable pressure for aluminum plate punching work through high-pressure jack, reduces impact force through buffer module, prolongs equipment life, cleans punch continuously through air pressure assembly, collects waste through collecting groove, keeps working environment clean and improves punching precision.
[0005] To solve the above technical problems, the utility model provides an aluminum plate punching device, which comprises a frame, limit plates are symmetrically arranged on the frame, a punching mechanism for opening holes in the aluminum plate is fixed on the top of the frame, a collecting mechanism for recycling punching waste is connected inside the frame;
[0006] The punching mechanism comprises a supporting base, a hydraulic assembly is connected on the supporting base, a fixed plate is connected on the hydraulic assembly, a plurality of punches are fixed on the bottom of the fixed plate, and buffer modules are symmetrically arranged on the fixed plate; the collecting mechanism comprises a collecting groove slidingly arranged in the frame, and a baffle arranged on the top surface of the frame, an air pressure assembly for cleaning the punch is connected on one side of the baffle.
[0007] The aluminum plate is punched by a punching mechanism, enabling continuous punching. A buffer component ensures shock absorption when the punch is pressed down, improving the stability of the equipment. Meanwhile, a collection mechanism recovers the waste generated during the punching process, reducing the amount of manual cleaning and improving production efficiency.
[0008] The hydraulic assembly includes a high-pressure jack, the end of which is connected to a fixed plate, and a buffer module is located on the top surface of the fixed plate.
[0009] A high-pressure jack provides high downward pressure to the punch, enabling it to stably punch aluminum plates. This stable and consistent downward pressure ensures smoothness and accuracy during the punching process. Meanwhile, a buffer module relieves excess downward pressure after punching, and the auxiliary fixing plate rises to detach from the aluminum plate surface.
[0010] The buffer module includes a housing fixedly mounted on a fixed plate, a buffer spring inside the housing, and a sliding abutment post at the bottom of the buffer spring.
[0011] The buffer spring in the buffer module can absorb shock when the punch is pressed down, protecting the equipment from excessive impact. At the same time, the internal buffer spring and abutment post relieve excess downward pressure on the fixing plate, making the entire punching process smoother and improving the stability and reliability of the equipment.
[0012] An abutment block is fixedly installed below the abutment post. The abutment block is fixedly installed on the top surface of the frame and is perpendicular and parallel to the abutment post to ensure the accurate positioning of the punch during the stamping process and reduce positional deviation.
[0013] The frame has openings that match the punch, ensuring accurate punching position, improving punching precision and consistency, and reducing direct contact between the punch and the frame, thus reducing wear.
[0014] The pneumatic assembly includes a negative pressure gas tank installed on the inner wall of the frame. Several high-pressure nozzles are connected to the negative pressure gas tank, and the output end of the high-pressure nozzles is located on one side of the bottom of the opening.
[0015] High-pressure nozzles remove debris and waste materials from the punch, keeping it clean to improve subsequent punching quality. The output end of the high-pressure nozzle is located on one side of the bottom of the opening, and the baffle used with it effectively removes dust and debris generated during the punching process, ensuring a clean working environment.
[0016] A high-pressure air pump for supplying air to the negative pressure tank is connected to the outer wall of the frame. The high-pressure air pump is connected to the negative pressure tank through an air guide pipe.
[0017] The high-pressure air pump supplies air to the negative pressure air tank through the air pipe, ensuring that the air pressure component operates continuously while being protected from the influence of the external environment, thus guaranteeing the stability of the air pressure and the cleaning effect on the punch.
[0018] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:
[0019] 1. By fixing a punching mechanism on the top of the frame, the device can quickly and efficiently punch holes in aluminum plates. The hydraulic components (high-pressure jacks) provide stable and controllable pressure to ensure high precision and consistency in the punching process. At the same time, the hole design on the frame that matches the punch ensures the accuracy of the punching position, reduces positional deviation, and improves the quality of punching aluminum plates.
[0020] 2. The frame is equipped with a sliding collection trough, which can recycle waste generated during the punching process, reduce the amount of manual cleaning, improve production efficiency, and keep the working environment clean.
[0021] 3. The pneumatic assembly includes a negative pressure air tank and a high-pressure nozzle, which can automatically remove debris adhering to the punch, keep the punch clean, extend the service life of the punch, and improve the quality and consistency of punching.
[0022] 4. The buffer module set on the fixed plate can absorb the impact force when the punch is pressed down, reduce the impact on the equipment, and extend the service life of the equipment. At the same time, through the abutment column and abutment block, it ensures the accurate positioning and stability of the punch during the pressing process. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of the aluminum plate punching device of this utility model;
[0024] Figure 2 This is a top view of the structure of this utility model from the right side;
[0025] Figure 3 This is a front view structural diagram of the present utility model;
[0026] Figure 4 This is a schematic diagram of the internal structure of this utility model.
[0027] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Limiting plate; 12. Opening; 13. Abutting block; 2. Punching mechanism; 21. Support base; 22. Hydraulic component; 221. High-pressure jack; 23. Fixing plate; 24. Punch; 25. Buffer module; 251. Housing; 252. Buffer spring; 253. Abutting column; 3. Collection mechanism; 31. Collection trough; 32. Baffle; 33. Pneumatic component; 331. Negative pressure air tank; 332. High-pressure nozzle; 333. High-pressure air pump; 334. Air guide pipe. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figures 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0029] like Figures 1-4 As shown: This embodiment provides an aluminum plate punching device, including a frame 1, with limiting plates 11 symmetrically arranged on the frame 1, a punching mechanism 2 for making holes 12 in the aluminum plate fixed on the top of the frame 1, and a collection mechanism 3 for recycling punching waste connected inside the frame 1.
[0030] The punching mechanism 2 includes a support base 21, a hydraulic component 22 connected to the support base 21, a fixed plate 23 connected to the hydraulic component 22, a plurality of punches 24 fixed at the bottom of the fixed plate 23, and buffer modules 25 symmetrically arranged on the fixed plate 23; the collecting mechanism 3 includes a collecting groove 31 slidably disposed in the frame 1, and a baffle 32 disposed on the top surface of the frame 1, and a pneumatic component 33 for cleaning the punches 24 connected to one side of the baffle 32.
[0031] The punching mechanism 2 punches holes 12 into the aluminum plate, enabling continuous punching of the aluminum plate 12. The buffer assembly ensures shock absorption when the punch 24 is pressed down, improving the stability of the equipment. At the same time, the collection mechanism 3 collects the waste generated during the punching process, reducing the amount of manual cleaning and improving production efficiency.
[0032] The hydraulic assembly 22 includes a high-pressure jack 221, the end of the telescopic shaft of the high-pressure jack 221 is connected to the fixed plate 23, and the buffer module 25 is disposed on the top surface of the fixed plate 23.
[0033] The high-pressure jack 221 provides high downward pressure to the punch 24, enabling it to stably punch the aluminum plate. It provides stable and steady downward pressure to ensure smoothness and accuracy during the punching process. At the same time, the buffer module 25 relieves excess downward pressure after punching, and the auxiliary fixing plate 23 rises to detach from the surface of the aluminum plate.
[0034] The buffer module 25 includes a housing 251 fixedly mounted on a fixed plate 23, a buffer spring 252 inside the housing 251, and an abutment post 253 slidably mounted on the bottom of the buffer spring 252.
[0035] The buffer spring 252 in the buffer module 25 can play a shock absorption role when the punch 24 is pressed down, protecting the equipment from excessive impact force. At the same time, the buffer spring 252 and the abutment post 253 inside it relieve the excessive downward pressure of the fixed plate 23, making the whole punching process more stable and improving the stability and reliability of the equipment.
[0036] An abutment block 13 is fixedly installed below the abutment post 253. The abutment block 13 is fixedly installed on the top surface of the frame 1 and is perpendicular and parallel to the abutment post 253 to ensure the accurate positioning of the punch 24 during the stamping process and reduce positional deviation.
[0037] The frame 1 has an opening 12 that matches the punch 24. The opening 12 on the frame 1 matches the punch 24, ensuring that the punching position is accurate and improving the accuracy and consistency of punching. At the same time, it reduces the direct contact between the punch 24 and the frame 1, reducing wear.
[0038] The pneumatic assembly 33 includes a negative pressure gas tank 331 disposed on the inner wall of the frame 1. Several high pressure nozzles 332 are connected to the negative pressure gas tank 331, and the output end of the high pressure nozzles 332 is located on one side of the bottom of the opening 12.
[0039] The high-pressure nozzle 332 removes waste and debris from the punch 24, keeping the punch 24 clean to improve the subsequent punching quality. At the same time, the output end of the high-pressure nozzle 332 is located on one side of the bottom of the opening 12, and the baffle 32 used with it can effectively remove dust and debris generated during the punching process, ensuring a clean working environment.
[0040] The high-pressure nozzle 332 needs to be set to output once every certain period of time to ensure that the jet is sprayed when the punch 24 is on the side of the high-pressure nozzle, so that it can clean the waste on the punch 24 and guide it into the collection tank 31 through the baffle 32.
[0041] A high-pressure air pump 333 for supplying air to the negative pressure gas tank 331 is connected to the outer wall of the frame 1. The high-pressure air pump 333 is connected to the negative pressure gas tank 331 through an air guide pipe 334.
[0042] The high-pressure air pump 333 supplies air to the negative pressure air tank 331 through the air pipe 334, ensuring that the air pressure assembly 33 operates continuously while being protected from the influence of the external environment, thus ensuring the stability of the air pressure and the cleaning effect on the punch 24.
[0043] The method of using this utility model is as follows: First, place the collection trough 31 inside the frame 1, then place the aluminum plate to be processed on the frame 1, ensuring that both sides of the aluminum plate abut against the limiting plate 11 to prevent movement during punching. Then, adjust the position of the aluminum plate to ensure that the processing position is at the bottom of the punch 24. Then, start the high-pressure jack 221, so that its telescopic shaft drives the fixed plate 23 to move downward, so that the punch 24 contacts the aluminum plate and punches. During the punching process, the buffer module 25 on the fixed plate 23 absorbs the excess impact force, and the waste generated during punching will fall into the collection trough 31 through the opening 12 on the frame 1 for collection. At the same time, when the punch 24 is positioned below the opening 12 and on one side of the high-pressure nozzle 332, the air pressure component 33 will be automatically activated, and the negative pressure air tank 331 will spray gas into the punch 24 through the high-pressure nozzle 332 to remove the debris adhering to the punch 24. The debris will then be blocked by the baffle 32 and fall into the collection trough 31 below.
[0044] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0045] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. An aluminum plate punching device, comprising a frame (1), wherein limiting plates (11) are symmetrically provided on the frame (1), characterized in that: The top of the frame (1) is fixed with a punching mechanism (2) for making holes (12) in the aluminum plate, and the inside of the frame (1) is connected with a collection mechanism (3) for recycling punching waste. The punching mechanism (2) includes a support base (21), on which a hydraulic component (22) is connected, and on which a fixing plate (23) is connected, and a plurality of punches (24) are fixed at the bottom of the fixing plate (23), and buffer modules (25) are symmetrically arranged on the fixing plate (23); the collecting mechanism (3) includes a collecting groove (31) slidably arranged in the frame (1), and a baffle (32) arranged on the top surface of the frame (1), and a pneumatic component (33) for cleaning the punches (24) is connected to one side of the baffle (32).
2. The aluminum plate punching device as described in claim 1, characterized in that: The hydraulic assembly (22) includes a high-pressure jack (221), the telescopic shaft end of which is connected to the fixed plate (23), and the buffer module (25) is disposed on the top surface of the fixed plate (23).
3. The aluminum plate punching device as described in claim 2, characterized in that: The buffer module (25) includes a housing (251) fixedly mounted on the fixed plate (23), a buffer spring (252) is provided inside the housing (251), and an abutment post (253) is slidably provided at the bottom of the buffer spring (252).
4. The aluminum plate punching device as described in claim 3, characterized in that: An abutment block (13) is fixedly provided below the abutment post (253). The abutment block (13) is fixedly provided on the top surface of the frame (1) and is perpendicular and parallel to the abutment post (253).
5. The aluminum plate punching device as described in claim 1, characterized in that: The frame (1) has an opening (12) that matches the punch (24).
6. The aluminum plate punching device as described in claim 1, characterized in that: The pneumatic assembly (33) includes a negative pressure gas tank (331) disposed on the inner wall of the frame (1), and a plurality of high pressure nozzles (332) are connected to the negative pressure gas tank (331), with the output end of the high pressure nozzles (332) located on one side of the bottom of the opening (12).
7. The aluminum plate punching device as described in claim 6, characterized in that: A high-pressure air pump (333) for supplying air to the negative pressure gas tank (331) is connected to the outer wall of the frame (1), and the high-pressure air pump (333) is connected to the negative pressure gas tank (331) through an air guide pipe (334).