Conductor shaping device

Abstract

The utility model relates to a conductor shaping device, which is used for shaping a wire harness conductor and comprises a working frame, the working frame is provided with a working table, the working table is fixedly connected with a moving module, the moving module is fixedly connected with a moving plate, the moving plate is fixedly connected with a driving air cylinder, and the driving air cylinder is fixedly connected with a motor. A telescopic rod of the driving air cylinder is fixedly connected with a correcting block, the working frame is matched with a lifting block through a jacking air cylinder, the lifting block is fixedly connected with a positioning block matched with the correcting block, and the positioning block is provided with a containing groove matched with a wire harness. The driving air cylinder drives the correcting block to be matched with the positioning block, so that a conductor of the wire harness is driven to be shaped, the size consistency is achieved, the overall machining period is shortened, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of conductor shaping for wire harnesses, and more specifically, to a conductor shaping device. Background Technology

[0002] In high-speed wire harness conductor shaping, the conductor spacing is inconsistent with the center distance of the connector pads to be soldered, which leads to conductor damage and dimensional consistency cannot be guaranteed. Manual adjustment is required, resulting in an excessively long overall processing cycle and low processing efficiency. Utility Model Content

[0003] To achieve the purpose of this utility model, the technical solution adopted by this utility model is as follows: a conductor shaping device for shaping wire harness conductors, a work frame, the work frame having a worktable, the worktable being fixedly connected to a movable module, the movable module being fixedly connected to a movable plate, the movable plate being fixedly connected to a driving cylinder, the extension rod of the driving cylinder being fixedly connected to a straightening block, the work frame having a lifting block in cooperation with a lifting cylinder, the lifting block being fixedly connected to a positioning block that cooperates with the straightening block, and the positioning block having a placement groove that cooperates with the wire harness.

[0004] Preferably, the positioning block is provided with multiple correction grooves, and the correction block is fixedly connected to multiple first shaping blocks that cooperate with the correction grooves.

[0005] Preferably, the positioning block is fixedly connected to a plurality of inner shaping blocks, and the correction block is fixedly connected to an outer shaping block that cooperates with the inner shaping blocks.

[0006] Preferably, the work frame is fixedly connected to two first slide rails, and the lifting block is fixedly connected to a first slider that cooperates with the first slide rails.

[0007] Preferably, multiple sensors are fixedly connected to the work frame, and a sensing plate that cooperates with the sensors is fixedly connected to the movable plate.

[0008] Preferably, the work frame is provided with a drive platform, and a displacement plate is provided directly below the drive platform. A displacement cylinder is fixedly connected to the displacement plate, and the telescopic rod of the displacement cylinder is fixedly connected to the drive platform. A second slider is fixedly connected to the bottom of the drive platform, and a second slide rail that cooperates with the second slider is fixedly connected to the displacement plate.

[0009] Preferably, the displacement plate is fixedly connected to a limiting block, and the drive platform is provided with a limiting groove that cooperates with the limiting block.

[0010] Preferably, the work frame is fixedly connected to a positioning cylinder, and the telescopic rod of the positioning cylinder is fixedly connected to a clamping block that cooperates with the wire harness.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. By driving the cylinder to move the straightening block and the positioning block to cooperate, the conductor of the wire harness is shaped, thereby achieving dimensional consistency, reducing the overall processing cycle and improving processing efficiency.

[0013] 2. The straightening groove cooperates with the first shaping block to drive the wire harness conductor to be shaped outward.

[0014] 3. The inner and outer shaping blocks work together to shape the conductor of the wire harness inward. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the conductor shaping device of this utility model;

[0016] Figure 2 This is a partial structural diagram of the conductor shaping device of this utility model. Figure 1 ;

[0017] Figure 3 This is a partial structural diagram of the conductor shaping device of this utility model. Figure 2 ;

[0018] Figure 4 This is a schematic diagram of the orthopedic structure in Embodiment 1 of this utility model;

[0019] Figure 5 This is a schematic diagram of the orthopedic structure in Embodiment 2 of this utility model.

[0020] In the diagram: 1. Work frame; 101. Worktable; 102. Drive table; 2. Moving module; 3. Moving plate; 4. Drive cylinder; 5. Correcting block; 6. Lifting block; 7. Positioning block; 701. Correcting groove; 8. First shaping block; 9. Inner shaping block; 10. Outer shaping block; 11. Sensor; 12. Displacement plate; 1201. Limiting groove; 13. Displacement cylinder; 14. Limiting block; 15. Positioning cylinder; 16. Clamping block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example:

[0023] Figures 1 to 2As shown, this utility model provides a technical solution: a conductor shaping device for shaping wire harness conductors, comprising: a work frame 1, a drive platform 102 provided on the work frame 1, a displacement plate 12 provided directly below the drive platform 102, a displacement cylinder 13 fixedly connected to the displacement plate 12, and the telescopic rod of the displacement cylinder 13 fixedly connected to the drive platform 102; a second slider fixedly connected to the bottom of the drive platform 102, and a second slide rail fixedly connected to the displacement plate 12 that cooperates with the second slider.

[0024] The displacement cylinder 13 drives the drive platform 102 to cooperate with the displacement plate 12, thereby driving the work frame 1 to move one end of the distance, so as to move the work frame 1 toward or away from the wire harness.

[0025] A limiting block 14 is fixedly connected to the displacement plate 12, and the drive table 102 is provided with a limiting groove 1201 that cooperates with the limiting block 14. The limiting groove 1201 cooperates with the limiting block 14 to control the displacement distance of the work frame 1.

[0026] The work frame 1 has a worktable 101, and a movable module 2 is fixedly connected to the worktable 101. The movable module 2 adopts the existing horizontal movable module 2. A movable plate 3 is fixedly connected to the movable module 2. Multiple sensors 11 are fixedly connected to the work frame 1, and a sensing plate that cooperates with the sensors 11 is fixedly connected to the movable plate 3. The displacement distance of the movable module 2 driving the movable plate 3 is sensed by the cooperation of the sensors 11 and the sensing plate.

[0027] A drive cylinder 4 is fixedly connected to the movable plate 3. A straightening block 5 is fixedly connected to the telescopic rod of the drive cylinder 4. The movable module 2 mainly drives the movable plate 3 and the drive cylinder 4 to move, and drives the straightening block 5 to move, thereby adjusting the position of the straightening block 5.

[0028] The work frame 1 is equipped with a lifting block 6 through a lifting cylinder. The lifting block 6 is fixedly connected to a positioning block 7 that cooperates with the straightening block 5. The positioning block 7 is provided with a placement groove that cooperates with the wire harness.

[0029] The positioning block 7, in conjunction with the placement slot, can perform preliminary positioning of the conductors in the wire harness, reducing the occurrence of misalignment of the conductors during the shaping process.

[0030] The work frame 1 is fixedly connected to two first slide rails, and the lifting block 6 is fixedly connected to a first slider that cooperates with the first slide rails. The first slider cooperates with the first slide rails to provide stability for the upward movement of the lifting block 6 and improve the conductor positioning effect of the wire harness.

[0031] The work frame 1 is fixedly connected to a positioning cylinder 15. The telescopic rod of the positioning cylinder 15 is fixedly connected to a clamping block 16 that cooperates with the wire harness. Since the force generated during the conductor shaping process may cause the wire harness to shift, it is necessary to use the positioning cylinder 15 and the clamping block 16 to clamp the wire harness and reduce the displacement of the wire harness during the shaping process.

[0032] Example 1:

[0033] like Figure 2 , Figure 4 As shown, when it is necessary to perform external correction on the conductor, the positioning block 7 is provided with multiple correction grooves 701, and the correction block 5 is fixedly connected to multiple first shaping blocks 8 that cooperate with the correction grooves 701. The correction grooves 701 are generally funnel-shaped. After the first shaping blocks 8 come into contact with the conductor, the correction blocks 5 are moved by the driving cylinder 4. The first shaping blocks 8 drive the conductor of the wire harness to contact the side wall of the correction groove 701, thereby realizing the external correction of the conductor.

[0034] Example 2:

[0035] like Figure 2 , Figure 5 As shown, when it is necessary to drive the conductor for internal correction, the positioning block 7 is fixedly connected with multiple inner shaping blocks 9, and the correction block 5 is fixedly connected with an outer shaping block 10 that cooperates with the inner shaping blocks 9.

[0036] The two conductors of the wire harness are located on both sides of the inner shaping block 9. The outer shaping block 10 is provided with multiple shaping grooves that contact the conductors. The shaping grooves cooperate with the conductors to drive the conductors to contact the side wall of the inner shaping block 9, thereby realizing the internal correction of the conductors.

[0037] like Figures 1 to 5 As shown, during operation, the displacement cylinder 13 drives the drive platform 102 to cooperate with the displacement plate 12, thereby moving the work frame 1 by one distance, realizing the movement of the work frame 1 towards the wire harness. The lifting cylinder drives the positioning block 7 to lift, and the positioning block 7, in conjunction with the placement slot, can initially position the conductor of the wire harness, reducing the phenomenon of misalignment of the conductor during the shaping process.

[0038] Because force is generated during conductor shaping, the wire harness may shift. Therefore, the positioning cylinder 15 and clamping block 16 work together to clamp the wire harness, reducing displacement during shaping. The conductor is straightened by driving the straightening block 5 to move.

[0039] After the correction is completed, the displacement cylinder 13 drives the drive table 102 to cooperate with the displacement plate 12, thereby driving the work frame 1 to move one end of the distance, so that the work frame 1 is separated from the wire harness and the wire harness conductor correction is completed.

[0040] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A conductor shaping device for shaping wire harness conductors, characterized in that, The work frame includes a worktable, a movable module fixedly connected to the worktable, a movable plate fixedly connected to the movable module, a drive cylinder fixedly connected to the movable plate, a straightening block fixedly connected to the extension rod of the drive cylinder, a lifting block cooperating with the work frame via a lifting cylinder, a positioning block fixedly connected to the lifting block cooperating with the straightening block, and a placement groove for cooperating with the wire harness provided by the positioning block.

2. The conductor shaping device according to claim 1, characterized in that, The positioning block is provided with multiple correction grooves, and the correction block is fixedly connected to multiple first shaping blocks that cooperate with the correction grooves.

3. The conductor shaping device according to claim 1, characterized in that, The positioning block is fixedly connected to multiple inner shaping blocks, and the correction block is fixedly connected to an outer shaping block that cooperates with the inner shaping blocks.

4. The conductor shaping apparatus according to claim 2 or 3, characterized in that, The work frame is fixedly connected to two first slide rails, and the lifting block is fixedly connected to a first slider that cooperates with the first slide rails.

5. The conductor shaping apparatus according to claim 2 or 3, characterized in that, Multiple sensors are fixedly connected to the work frame, and a sensing plate that cooperates with the sensors is fixedly connected to the movable plate.

6. The conductor shaping apparatus according to claim 2 or 3, characterized in that, The work frame is equipped with a drive platform, and a displacement plate is located directly below the drive platform. A displacement cylinder is fixedly connected to the displacement plate, and the telescopic rod of the displacement cylinder is fixedly connected to the drive platform. A second slider is fixedly connected to the bottom of the drive platform, and a second slide rail that cooperates with the second slider is fixedly connected to the displacement plate.

7. The conductor shaping apparatus according to claim 6, characterized in that, The displacement plate is fixedly connected to a limiting block, and the drive platform is provided with a limiting groove that cooperates with the limiting block.

8. The conductor shaping apparatus according to claim 2 or 3, characterized in that, The work frame is fixedly connected to a positioning cylinder, and the telescopic rod of the positioning cylinder is fixedly connected to a clamping block that cooperates with the wire harness.

Images