Aluminum alloy ingot casting forming equipment

Abstract

The utility model relates to the technical field of metal ingot casting equipment, and discloses aluminum alloy ingot casting forming equipment which comprises a base, a supporting table, a support and a hydraulic cylinder are arranged on the upper surface of the base, the output end of the hydraulic cylinder is fixedly connected with an ejector rod, and the outer wall of the ejector rod is fixedly connected with a first rack. A first gear is connected to the tooth end of the first rack in a meshed mode, a rotating shaft is fixedly connected to the interior of the first gear, the two ends of the rotating shaft are rotationally connected to the interior of the support, a second gear is fixedly connected to the outer wall of the rotating shaft, and a second rack is connected to the tooth end of the second gear in a meshed mode. According to the metal ingot demolding device, through cooperation of the supporting table, the support, the hydraulic cylinder, the ejector rod, the first rack, the first gear, the rotating shaft, the second gear, the second rack, the supporting column, the motor and the electric clamping jaw, metal ingots can be automatically ejected out to complete demolding, meanwhile, grabbing and transferring of the metal ingots can be completed, the working efficiency is improved, and harm to personnel is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal ingot equipment technical field especially relates to a kind of aluminium alloy ingot casting forming equipment. BACKGROUND

[0002] In the development process of modern industry, lightweight becomes the key pursuit of performance and efficiency improvement in various industries. Aluminum is one of the most abundant metal elements in the earth's crust, with abundant resources. Compared with some rare metals, the raw materials of aluminum alloy ingot are relatively easy to obtain, and the cost is relatively stable. Moreover, it is light in weight. Aluminum alloy has good fluidity when it is in liquid state, and can quickly fill complex mold cavities under low pressure, which makes it possible to cast complex and thin-walled castings.

[0003] Aluminum alloy ingot casting puts the prepared raw materials into the furnace, and the high-quality melt after refining and degassing flows into a specific mold for forming. After cooling, demolding is needed. However, the aluminum alloy ingot casting environment is harsh, and the mold and casting temperature is high during demolding, generally reaching several hundred degrees. When artificial demolding, workers need to closely contact high-temperature mold and casting, facing serious safety risks such as scalding and burning. SUMMARY

[0004] To make up for the above shortcomings, the utility model provides an aluminum alloy ingot casting forming equipment, aiming to improve the problem that workers need to closely contact high-temperature mold and casting during artificial demolding, facing serious safety risks such as scalding and burning.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] An aluminum alloy ingot casting forming equipment, comprising a base, a support table and a bracket are provided on the upper surface of the base, and a hydraulic cylinder is provided on the upper surface of the base, the output end of the hydraulic cylinder is fixedly connected with a top rod, the outer wall of the top rod is fixedly connected with a rack one, the tooth end of the rack one is meshingly connected with a gear one, the inside of the gear one is fixedly connected with a rotating shaft, both ends of the rotating shaft are rotatably connected in the inside of the bracket, the outer wall of the rotating shaft is fixedly connected with a gear two, the tooth end of the gear two is meshingly connected with a rack two, the outer wall of the rack two is slidingly connected in the inside of the support table, the outer wall of the rack two is fixedly connected with a support column, the upper surface of the support column is provided with a motor, the output end of the motor is fixedly provided with an electric clamp jaw, the upper surface of the bracket is provided with a forming assembly, and the forming assembly is used for alloy ingot shaping.

[0007] Preferably, the forming assembly comprises a mold box, the lower surface of the mold box is fixedly connected to the upper surface of the bracket, a sliding block is slidingly connected in the inside of the mold box, and the lower surface of the sliding block is provided at the top end of the top rod.

[0008] Preferably, a storage box is provided on the upper surface of the base.

[0009] Preferably, the upper surface of the base is provided with a pouring bucket, and the inner part of the pouring bucket is fixedly connected with a liquid outlet.

[0010] Preferably, the outer wall of the liquid outlet is fixedly connected with a heat insulation base, the inner part of the heat insulation base is fixedly connected with a motor one, the output end of the motor one is fixedly provided with a worm, and the tooth end of the worm is meshingly connected with a worm wheel.

[0011] Preferably, the inner part of the worm wheel is fixedly connected with a transmission shaft, the outer wall of the transmission shaft is rotatably connected with the outer wall of the liquid outlet, and the outer wall of the transmission shaft is fixedly connected with a liquid inlet one.

[0012] Preferably, the lower surface of the liquid inlet one is fixedly connected with a motor two, and the output end of the motor two is fixedly provided with a lead screw.

[0013] Preferably, the outer wall of the lead screw is threadedly connected with a liquid inlet two, the inner wall of the liquid inlet two is slidably connected with the outer wall of the liquid inlet one, the inner part of the liquid inlet two is slidably connected with a sliding rod, and the outer wall of the sliding rod is fixedly connected with the outer wall of the liquid inlet one.

[0014] The utility model has the advantages of the following:

[0015] 1. In the utility model, the cooperation between the supporting table, the support, the hydraulic cylinder, the jacking rod, the rack one, the gear one, the rotating shaft, the gear two, the rack two, the support column, the motor and the electric clamping jaw can realize automatic ejection of the metal ingot and demolding, and can also realize grabbing and transferring of the metal ingot, provide work efficiency and reduce harm to personnel.

[0016] 2. In the utility model, the cooperation between the liquid outlet, the heat insulation base, the motor one, the worm, the worm wheel, the transmission shaft, the liquid inlet one, the motor two, the lead screw, the liquid inlet two and the sliding rod can realize adjustment of the angle and extension length of the liquid inlet two, so that the liquid inlet two is close to the mold box and the falling and splashing of the metal liquid are prevented. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A perspective view of the aluminum alloy ingot casting and forming equipment is provided for the utility model;

[0018] Figure 2 A motor partial structure schematic view of the aluminum alloy ingot casting and forming equipment is provided for the utility model;

[0019] Figure 3 A rack one partial structure schematic view of the aluminum alloy ingot casting and forming equipment is provided for the utility model;

[0020] Figure 4This is a partial structural diagram of the lead screw of an aluminum alloy ingot casting and forming equipment proposed in this utility model.

[0021] Legend:

[0022] 1. Base; 2. Support platform; 3. Bracket; 4. Hydraulic cylinder; 5. Push rod; 6. Rack 1; 7. Gear 1; 8. Rotating shaft; 9. Gear 2; 10. Rack 2; 11. Support column; 12. Motor; 13. Electric gripper; 14. Mold box; 15. Slider; 16. Storage box; 17. Casting tank; 18. Liquid outlet; 19. Heat-insulated base; 20. Motor 1; 21. Worm gear; 22. Worm wheel; 23. Drive shaft; 24. Liquid inlet 1; 25. Motor 2; 26. Lead screw; 27. Liquid inlet 2; 28. Slide rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-3 This utility model provides an embodiment of an aluminum alloy ingot casting and forming equipment, comprising a base 1, a support platform 2, a bracket 3, and a hydraulic cylinder 4 on the upper surface of the base 1, a push rod 5 fixedly connected to the output end of the hydraulic cylinder 4, a rack 6 fixedly connected to the outer wall of the push rod 5, a gear 7 meshing with the tooth end of the rack 6, a rotating shaft 8 fixedly connected inside the gear 7, both ends of the rotating shaft 8 being rotatably connected inside the bracket 3, a gear 9 fixedly connected to the outer wall of the rotating shaft 8, a rack 10 meshing with the tooth end of the gear 9, a sliding connection of the outer wall of the rack 10 to the inside of the support platform 2, a support column 11 fixedly connected to the outer wall of the rack 10, a motor 12 provided on the upper surface of the support column 11, an electric gripper 13 fixedly provided at the output end of the motor 12, and a forming component provided on the upper surface of the bracket 3, the forming component being used for alloy ingot shaping.

[0025] Specifically, the base 1 fixes the support platform 2, the bracket 3, and the hydraulic cylinder 4. When the hydraulic cylinder 4 is activated, it drives the push rod 5 to rise and fall. The push rod 5 pushes upward, and at the same time, the push rod 5 drives the rack 6 to slide. The rack 6 pushes the gear 7 to rotate. The gear 7 drives the shaft 8 to rotate. The bracket 3 supports the shaft 8 to rotate. The shaft 8 drives the gear 9 to rotate. The gear 9 pushes the rack 10 to slide. The support platform 2 supports the rack 10 to slide. The rack 10 slides left and right. When the push rod 5 rises, the rack 10 slides towards the mold box 14. The rack 10 slides through the motor 12 of the support column 11. The motor 12 can adjust the orientation of the electric gripper 13. The electric gripper 13 can grip and place alloy ingots.

[0026] Reference Figure 2 The molding assembly includes a mold box 14, the lower surface of which is fixedly connected to the upper surface of the bracket 3, and a slider 15 is slidably connected inside the mold box 14, with the lower surface of the slider 15 disposed at the top of the push rod 5.

[0027] Specifically, the mold box 14 and the slider 15 are used to hold the molten metal. After the molten metal cools and solidifies, the ejector rod 5 ejects the metal ingot through the slider 15.

[0028] Reference Figure 2 A storage box 16 is provided on the upper surface of the base 1.

[0029] Specifically, storage box 16 is used to store the formed metal ingots.

[0030] Reference Figure 1 and Figure 4 The upper surface of the base 1 is provided with a casting tank 17, and the inside of the casting tank 17 is fixedly connected to a liquid outlet 18; the outer wall of the liquid outlet 18 is fixedly connected to a heat-insulating base 19, the inside of the heat-insulating base 19 is fixedly connected to a motor 20, the output end of the motor 20 is fixedly provided with a worm gear 21, the tooth end of the worm gear 21 is meshed with a worm wheel 22; the inside of the worm wheel 22 is fixedly connected to a drive shaft 23, the outer wall of the drive shaft 23 is rotatably connected to the outer wall of the liquid outlet 18, and the outer wall of the drive shaft 23 is fixedly connected to a liquid inlet 24.

[0031] Specifically, the casting tank 17 contains molten metal, the outlet 18 is used to control the discharge of molten metal, and the heat-insulated base 19 is used to fix the motor 20. When the motor 20 is started, it drives the worm 21 at the output end to rotate. The worm 21 meshes with the worm wheel 22 and rotates. The worm wheel 22 drives the transmission shaft 23 to rotate. The outlet 18 supports the rotation of the transmission shaft 23. The transmission shaft 23 drives the liquid inlet 24 to rotate and adjusts the tilt angle of the liquid inlet 24.

[0032] Reference Figure 4A motor 25 is fixedly connected to the lower surface of the first liquid inlet 24, and a lead screw 26 is fixedly installed at the output end of the second motor 25; a second liquid inlet 27 is threadedly connected to the outer wall of the lead screw 26, the inner wall of the second liquid inlet 27 is slidably connected to the outer wall of the first liquid inlet 24, and a slide rod 28 is slidably connected inside the second liquid inlet 27, and the outer wall of the slide rod 28 is fixedly connected to the outer wall of the first liquid inlet 24.

[0033] Specifically, motor 25 provides power to lead screw 26. The rotation of lead screw 26 drives liquid inlet 27 to slide. Slide rod 28 can support the sliding of liquid inlet 27. The sliding of liquid inlet 27 can adjust its distance from mold box 14.

[0034] Working principle: When using this equipment, firstly, start motor 20 to drive the worm 21 at the output end to rotate. The worm 21 drives the transmission shaft 23 to rotate through the worm wheel 22, which can tilt the liquid inlet 24 downward. Then, start motor 25 to drive the lead screw 26 at the output end to rotate. The lead screw 26 pushes the liquid inlet 27 to slide, bringing the liquid inlet 27 closer to the mold box 14. Then, open the outlet 18 to allow the molten metal to gradually flow into the mold box 14. After the metal ingot cools and solidifies, start hydraulic cylinder 4 to drive the push rod 5 at the output end to rise. The push rod 5 pushes the alloy ingot out of the mold box 14 through the slider 15. At the same time, the push rod 5 drives the rack 6 to slide. The rack 6 drives the gear 7 to rotate. The gear 7 rotates through the rotating shaft 8. The second gear 9 is driven to rotate, and the second gear 9 meshes with the second rack 10. The second gear 9 pushes the second rack 10 to slide closer to the mold box 14. The electric gripper 13 is turned toward the mold box 14 by starting the motor 12. When the electric gripper 13 is close to the mold box 14, it is activated to grab the metal ingot. When the push rod 5 descends, it drives the second rack 10 to slide in the opposite direction. When the mold box 14 is close to the storage box 16, the motor 12 is started again to drive the electric gripper 13 at the output end to rotate, so that the metal ingot can be placed into the storage boxes 16 on both sides. This equipment can not only automatically eject alloy ingots, but also pick up and put in the shaped alloy ingots. The angle and length of the discharge can be adjusted to make it as close as possible to the mold box 14 to prevent liquid splashing.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum alloy ingot casting and forming equipment, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a support platform (2), a bracket (3), and a hydraulic cylinder (4). The output end of the hydraulic cylinder (4) is fixedly connected to a push rod (5). The outer wall of the push rod (5) is fixedly connected to a rack (6). The tooth end of the rack (6) is meshed with a gear (7). The inside of the gear (7) is fixedly connected to a rotating shaft (8). Both ends of the rotating shaft (8) are rotatably connected to the inside of the bracket (3). The outer wall of the rotating shaft (8) is fixedly connected to a gear (9). The tooth end of the gear (9) is meshed with a rack (10). The outer wall of the rack (10) is slidably connected to the inside of the support platform (2). The outer wall of the rack (10) is fixedly connected to a support column (11). The upper surface of the support column (11) is provided with a motor (12). The output end of the motor (12) is fixedly provided with an electric gripper (13). The upper surface of the bracket (3) is provided with a forming component, which is used for the plasticization of alloy ingots.

2. The aluminum alloy ingot casting and forming equipment according to claim 1, characterized in that: The molding assembly includes a mold box (14), the lower surface of which is fixedly connected to the upper surface of the bracket (3), and a slider (15) is slidably connected inside the mold box (14), the lower surface of which is located at the top of the push rod (5).

3. The aluminum alloy ingot casting and forming equipment according to claim 1, characterized in that: A storage box (16) is provided on the upper surface of the base (1).

4. The aluminum alloy ingot casting and forming equipment according to claim 1, characterized in that: The upper surface of the base (1) is provided with a casting barrel (17), and the inside of the casting barrel (17) is fixedly connected with a liquid outlet (18).

5. The aluminum alloy ingot casting and forming equipment according to claim 4, characterized in that: The outer wall of the outlet (18) is fixedly connected to a heat-insulating base (19), and a motor (20) is fixedly connected inside the heat-insulating base (19). A worm (21) is fixedly installed at the output end of the motor (20), and a worm wheel (22) is meshed with the tooth end of the worm (21).

6. The aluminum alloy ingot casting and forming equipment according to claim 5, characterized in that: The worm gear (22) is fixedly connected to the inside of the drive shaft (23), the outer wall of the drive shaft (23) is rotatably connected to the outer wall of the liquid outlet (18), and the outer wall of the drive shaft (23) is fixedly connected to the liquid inlet (24).

7. The aluminum alloy ingot casting and forming equipment according to claim 6, characterized in that: A motor (25) is fixedly connected to the lower surface of the liquid inlet (24), and a lead screw (26) is fixedly installed at the output end of the motor (25).

8. The aluminum alloy ingot casting and forming equipment according to claim 7, characterized in that: The outer wall of the lead screw (26) is threaded with a liquid inlet two (27), the inner wall of the liquid inlet two (27) is slidably connected to the outer wall of the liquid inlet one (24), and the inner wall of the liquid inlet two (27) is slidably connected to a slide rod (28), the outer wall of the slide rod (28) is fixedly connected to the outer wall of the liquid inlet one (24).

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