Efficient crystallizer grinding device

Abstract

The efficient crystallizer grinding device comprises a base supporting frame, a workbench for containing a crystallizer is arranged on the upper surface of the base supporting frame, a grinding set is arranged on the workbench, the grinding set comprises a moving set and a workpiece finishing set, the moving set is used for driving the workpiece finishing set to move in the horizontal direction, and the moving set is used for driving the workpiece finishing set to move in the horizontal direction. And the moving set comprises a grinding supporting frame, a moving adjusting seat and a mounting support plate, and the moving adjusting seat is slidably arranged on one side of the grinding supporting frame through a mounting vertical support. The crystallizer surface grinding device is simple in structure and convenient to use, meets the requirements for grinding the surfaces of crystallizers of different sizes and shapes, meanwhile, can quickly and accurately complete the grinding task, improves the working efficiency, can continuously grind a plurality of crystallizers in one working period through continuous movement of the movable adjusting seat, and further improves the production efficiency.

Description

Technical Field

[0001] This application relates to the field of polishing technology, specifically to a high-efficiency crystallizer polishing device. Background Technology

[0002] A crystallizer is a widely used piece of equipment in industries such as metallurgy and chemicals, primarily used in continuous casting processes. In steel manufacturing, it is a key component, used to transform molten metal into a solid billet of a specific shape. During operation, molten metal is poured into the top of the crystallizer, forming a solid outer shell inside. As more metal is added, the resulting billet gradually moves downwards, eventually exiting from the bottom of the crystallizer to continue subsequent cooling and processing. After multiple uses, residue accumulates on the bottom surface of the crystallizer, requiring cleaning. Current cleaning processes are relatively slow and struggle to achieve micron-level precision. Furthermore, during high-speed or high-pressure grinding, the workpiece may shift, leading to uneven grinding. Summary of the Invention

[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a highly efficient crystallizer grinding device that can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this application provides the following technical solution: a high-efficiency crystallizer grinding device, comprising a base support frame, a worktable for placing the crystallizer is provided on the upper surface of the base support frame, a grinding assembly is provided on the worktable, the grinding assembly includes a moving assembly and a workpiece trimming assembly, the moving assembly is used to drive the workpiece trimming assembly to move in the horizontal direction, the moving assembly includes a grinding support frame, a moving adjustment seat and a mounting bracket plate, the moving adjustment seat is slidably disposed on one side of the grinding support frame via a mounting vertical bracket, the output end of the moving adjustment seat is connected to the mounting bracket plate, the workpiece trimming assembly is disposed on the mounting bracket plate, the workpiece trimming assembly includes a lifting component, a support component, a grinding rotating component, a cover plate connector and a grinding assembly, the lifting component is disposed on the support component, the output end of the lifting component is connected to the grinding mounting plate, the lower end of the grinding mounting plate is provided with a grinding rotating component, the output end of the grinding rotating component is connected to the cover plate connector, and the cover plate connector is connected to the grinding assembly.

[0005] As a preferred technical solution of this application, the base support frame is provided with an adsorption group, which includes an air extraction component and a suction cup group. The air extraction component is connected to the suction cup group through a flange connector, and the suction cup group is located at the lower end of the workbench.

[0006] As a preferred technical solution of this application, limiting seats for limiting the crystallizer are provided on both sides of the upper surface of the worktable.

[0007] As a preferred technical solution of this application, the support member includes a support shaft and a mounting plate. The support shaft is arranged around the lower surface of the mounting plate, and the lower end of the support shaft is connected to the mounting bracket plate.

[0008] As a preferred technical solution of this application, the lower surface of the grinding mounting plate is provided with a guide shaft, the guide shaft passes through the mounting bracket plate, and its lower end is connected to the grinding assembly.

[0009] As a preferred technical solution of this application, the grinding assembly includes a hanging plate, an intermediate connector and a grinding plate, wherein the hanging plate is connected to the grinding plate through the intermediate connector.

[0010] As a preferred technical solution of this application, the lower surface of the base support frame is provided with support pads.

[0011] Compared with existing technologies, this application, through the precise coordination of the moving assembly and the workpiece dressing assembly, enables the operator to accurately control the position of the grinding head, adapting to the grinding needs of crystallizer surfaces of different sizes and shapes. It also allows for rapid and accurate completion of grinding tasks, improving work efficiency. The continuous movement of the adjusting seat allows for continuous grinding of multiple crystallizers within a single work cycle, further enhancing production efficiency. The combined use of the limiting seat and the adsorption assembly ensures that the crystallizer does not experience any displacement or vibration throughout the grinding process, enhancing operational safety and grinding stability. The intermediate connecting component ensures a stable connection between the cover plate connecting component and the grinding rotating component, while also facilitating the disassembly and replacement of worn grinding components, helping to maintain the equipment in good operating condition. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this application;

[0013] Figure 2 This is the main view of this application;

[0014] Figure 3 This is the left view of this application.

[0015] In the diagram: 1 Mounting bracket plate, 2 Support shaft, 3 Lifting assembly, 4 Mounting plate, 5 Grinding mounting plate, 6 Grinding support frame, 7 Mounting vertical bracket, 8 Movable adjustment seat, 9 Base support frame, 10 Support pad, 11 Air extraction assembly, 12 Grinding plate, 13 Hanging plate, 14 Guide shaft, 15 Grinding rotating part, 16 Cover plate connector, 17 Suction cup assembly, 18 Worktable, 19 Limit seat. Detailed Implementation

[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0017] Please see Figure 1-3 This application provides a technical solution: a high-efficiency crystallizer grinding device, including a base support frame 9, a worktable 18 for placing the crystallizer is provided on the upper surface of the base support frame 9, and a grinding assembly is provided on the worktable 18.

[0018] The base support frame 9 forms the basic structure of the entire grinding device, providing stable support and ensuring overall stability during grinding operations.

[0019] The worktable 18 is used to place the crystallizers to be polished, ensuring that they can be stably placed on the worktable 18.

[0020] The grinding unit employs a flexible adjustment mechanism and robust fixing measures, which greatly improves work efficiency and significantly enhances grinding quality and precision.

[0021] The grinding group includes a moving group and a workpiece dressing group. The moving group is used to drive the workpiece dressing group to move in the horizontal direction.

[0022] The moving group drives the workpiece dressing group to move horizontally, so as to accurately grind different parts of the crystallizer. The workpiece dressing group is directly responsible for grinding the crystallizer. Through the precise cooperation between the moving group and the workpiece dressing group, the grinding task can be completed quickly and accurately, greatly improving work efficiency.

[0023] The movable assembly includes a grinding support frame 6, a movable adjustment seat 8, and a mounting bracket plate 1. The movable adjustment seat 8 is slidably mounted on one side of the grinding support frame 6 via a mounting vertical bracket 7. The output end of the movable adjustment seat 8 is connected to the mounting bracket plate 1, and a workpiece trimming assembly is provided on the mounting bracket plate 1.

[0024] The grinding support frame 6 is the main support structure of the moving assembly, and it also supports the moving adjustment seat 8 and the mounting vertical bracket 7.

[0025] The movable adjustment seat 8 enables the mounting bracket plate 1 to move along a set track or guide rail, thereby driving the mounting bracket plate 1 and the workpiece trimming group installed on its output end to move, so that the operator can easily adjust the grinding position to meet the grinding needs of crystallizer surfaces of different sizes and shapes.

[0026] The vertical bracket 7 serves as a connection and support, ensuring that the movable adjustment seat 8 can be stably installed on one side of the grinding support frame 6.

[0027] The mounting bracket 1 is connected to the output end of the movable adjustment seat 8. Driven by the movable adjustment seat 8, the mounting bracket 1 can move precisely in the horizontal direction, enabling the workpiece trimming group to cover different areas of the crystallizer.

[0028] The workpiece trimming assembly includes a lifting component 3, a support component, a grinding rotating component 15, a cover plate connector 16, and a grinding assembly. The lifting component 3 is mounted on the support component. The output end of the lifting component 3 is connected to a grinding mounting plate 5. The lower end of the grinding mounting plate 5 is provided with the grinding rotating component 15. The output end of the grinding rotating component 15 is connected to the cover plate connector 16. The cover plate connector 16 is connected to the grinding assembly.

[0029] The lifting assembly 3 adjusts the height of the grinding assembly. By controlling the up-and-down movement of the grinding mounting plate 5, it adapts to different grinding height requirements, ensuring that the grinding assembly can accurately contact different positions on the crystallizer surface.

[0030] The support structure provides stable support for the entire workpiece dressing assembly. This ensures that the workpiece dressing assembly remains stable throughout the operation and does not experience unnecessary shifting or vibration due to external forces.

[0031] The grinding rotating part 15 drives the cover plate connector 16 and grinding assembly connected to it to grind the surface of the crystallizer by high-speed rotation.

[0032] The cover plate connector 16 is an intermediate connecting component used to connect the grinding rotating part 15 and the grinding assembly. It ensures a stable connection between the two and allows for easy disassembly and replacement when necessary, facilitating the maintenance and replacement of worn grinding assemblies.

[0033] Furthermore, the base support frame 9 is provided with an adsorption group, which includes an air extraction component 11 and a suction cup group 17. The air extraction component 11 is connected to the suction cup group 17 through a flange connector, and the suction cup group 17 is located at the lower end of the workbench 18.

[0034] The air extraction assembly 11 is responsible for generating negative pressure. It is connected to the suction cup assembly 17 through a flange connection and can effectively extract air from the suction cup assembly 17, thereby creating a negative pressure environment inside the suction cup.

[0035] The suction cup assembly 17 acts on the surface of the crystallizer. When the vacuum assembly 11 is running, the suction cup assembly 17 firmly adheres to the crystallizer through the generated negative pressure, preventing it from shifting or vibrating during the polishing process.

[0036] Furthermore, limiting seats 19 for restricting the crystallizer are provided on both sides of the upper surface of the worktable 18.

[0037] The limiting seat 19 is used to limit the position of the crystallizer to prevent it from shifting unnecessarily during the grinding process, thereby increasing the safety of operation and the grinding accuracy.

[0038] Furthermore, the support member includes a support shaft 2 and a mounting plate 4. The support shaft 2 is arranged around the lower surface of the mounting plate 4, and the lower end of the support shaft 2 is connected to the mounting bracket plate 1.

[0039] The mounting plate 4 supports the lifting assembly 3, the grinding rotating part 15 and other components. The support shaft 2 is set around the lower surface of the mounting plate 4, which serves to connect the mounting plate 4 and the mounting bracket plate 1. Under the action of the support shaft 2, the stability and rigidity of the overall structure are ensured, so that no deformation or vibration will occur during the grinding operation.

[0040] Furthermore, a guide shaft 14 is provided on the lower surface of the grinding mounting plate 5. The guide shaft 14 passes through the mounting bracket plate 1 and its lower end is connected to the grinding assembly.

[0041] The grinding mounting plate 5 carries and supports the grinding rotating component 15 and related grinding assembly. In conjunction with the lifting assembly 3, the grinding mounting plate 5 can achieve precise vertical movement to adapt to different grinding needs.

[0042] The guide shaft 14 passes through the mounting bracket plate 1, and its lower end is connected to the grinding assembly, ensuring that the grinding assembly maintains linear motion when moving up and down, avoiding any lateral offset or sway. This prevents errors caused by unnecessary lateral forces, thereby improving grinding quality.

[0043] Furthermore, the grinding assembly includes a hanging plate 13, an intermediate connector, and a grinding plate 12, wherein the hanging plate 13 is connected to the grinding plate 12 via the intermediate connector.

[0044] The hanging plate 13 is responsible for suspending the entire grinding assembly on the guide shaft 14, providing a stable suspension point for the grinding assembly and ensuring that the grinding assembly can move up and down smoothly.

[0045] The intermediate connector needs to have sufficient strength and rigidity to withstand the forces and vibrations generated during the grinding process, while also having a certain degree of flexibility to facilitate adjustment and maintenance.

[0046] The sanding plate 12 can be made of different materials and shapes to meet different sanding needs. In addition, the sanding plate 12 needs to be inspected and replaced regularly to ensure continuous and efficient sanding performance.

[0047] Furthermore, the lower surface of the base support frame 9 is provided with support pads 10.

[0048] In use: Place multiple crystallizers to be ground sequentially on the worktable 18, ensuring their positions are roughly centered. Use the limiting seat 19 to initially fix the crystallizers, restricting their horizontal movement. Activate the suction assembly 11, which connects to the suction cup assembly 17 via the flange connector, creating a negative pressure environment. The suction cup assembly 17 is located at the lower end of the worktable 18, acting directly on the crystallizer surface to firmly adhere the crystallizer to the worktable 18. The dual fixing measures of the limiting seat 19 and the suction assembly ensure that the crystallizers will not shift or vibrate during the entire grinding process. Depending on the specific area to be ground, operate the moving adjustment seat 8 to move it along the grinding support frame 6, driving the mounting bracket plate 1 and the workpiece trimming assembly mounted on it at its output end to the appropriate position. Precisely adjust the grinding head to adapt to the grinding requirements of crystallizer surfaces of different sizes and shapes. Use the lifting assembly 3 to adjust the height of the grinding mounting plate 5, ensuring that the grinding rotating part 15 and its connected grinding assembly can accurately contact different positions on the crystallizer surface. The guide shaft 14 passes through the mounting bracket plate 1 and is connected to the grinding assembly, ensuring the stable movement of the grinding assembly in the vertical direction and avoiding lateral deviation or swaying. The grinding rotating component 15 is started, which drives the grinding assembly to rotate at high speed and begin grinding the surface of the crystallizer. During the grinding process, the moving adjustment seat 8 and the lifting component 3 can be finely adjusted according to the actual situation to ensure the best grinding effect. After the grinding is completed, the moving adjustment seat 8 continues to move, and the above operation is repeated to continue grinding. After all grinding is completed, the grinding rotating component 15 is turned off, the lifting component 3 is adjusted appropriately to move the grinding assembly away from the surface of the crystallizer, the work of the vacuum component 11 is stopped, the negative pressure is released, and the ground crystallizer is carefully removed.

[0049] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency crystallizer grinding device, comprising a base support frame (9), wherein a worktable (18) for placing the crystallizer is provided on the upper surface of the base support frame (9), characterized in that: A grinding group is provided on the workbench (18). The grinding group includes a moving group and a workpiece dressing group. The moving group is used to drive the workpiece dressing group to move in the horizontal direction. The moving group includes a grinding support frame (6), a moving adjustment seat (8), and a mounting bracket plate (1). The moving adjustment seat (8) is slidably set on one side of the grinding support frame (6) through a mounting vertical bracket (7). The output end of the moving adjustment seat (8) is connected to the mounting bracket plate (1). The workpiece dressing group is provided on the mounting bracket plate (1). The workpiece dressing group includes a lifting component (3), a support component, a grinding rotating component (15), a cover plate connector (16), and a grinding group. The lifting component (3) is set on the support component. The output end of the lifting component (3) is connected to a grinding mounting plate (5). The lower end of the grinding mounting plate (5) is provided with a grinding rotating component (15). The output end of the grinding rotating component (15) is connected to a cover plate connector (16). The cover plate connector (16) is connected to the grinding group.

2. The efficient crystallizer grinding device according to claim 1, characterized in that: The base support frame (9) is provided with an adsorption group, which includes an air extraction component (11) and a suction cup group (17). The air extraction component (11) is connected to the suction cup group (17) through a flange connector. The suction cup group (17) is located at the lower end of the workbench (18).

3. The efficient crystallizer grinding device according to claim 1, characterized in that: The upper surface of the worktable (18) is provided with limiting seats (19) for limiting the crystallizer on both sides.

4. The efficient crystallizer grinding device according to claim 1, characterized in that: The support includes a support shaft (2) and a mounting plate (4). The support shaft (2) is provided around the lower surface of the mounting plate (4). The lower end of the support shaft (2) is connected to the mounting bracket plate (1).

5. The efficient crystallizer grinding device according to claim 1, characterized in that: The lower surface of the grinding mounting plate (5) is provided with a guide shaft (14), which passes through the mounting bracket plate (1) and its lower end is connected to the grinding assembly.

6. The efficient crystallizer grinding device according to claim 1, characterized in that: The grinding assembly includes a hanging plate (13), an intermediate connector, and a grinding plate (12), wherein the hanging plate (13) is connected to the grinding plate (12) via the intermediate connector.

7. The efficient crystallizer grinding device according to claim 1, characterized in that: The lower surface of the base support frame (9) is provided with support pads (10).

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