Stamping device for multi-layer pearl wool board production

Abstract

The utility model relates to the technical field of stamping devices for pearl wool boards, and discloses a stamping device for producing multilayer pearl wool boards, which comprises a frame, a transmission module, a first cylinder and a machine room, the first cylinder, the transmission module and the machine room are all assembled on the upper end face of the frame, and a second cylinder is assembled on the top of the inner side of the machine room. The output end of the second air cylinder is connected with a pressing plate, stamping mechanisms are evenly distributed at the bottom of the pressing plate and comprise transverse pipes and transverse plates, the transverse pipes are connected with the pressing plate, the left sides of the transverse pipes are communicated with dust collectors, stamping tools are evenly distributed at the bottoms of the transverse pipes, the bottoms of the transverse pipes are communicated with vertical pipes, and cutter nets are embedded in the inner sides of the vertical pipes. According to the stamping device for production of the multi-layer pearl wool boards, the situation that due to the fact that the boards are stamped too much at a time, part of waste is clamped in the boards, normal discharging cannot be conducted is avoided, and the situation that due to the fact that the sizes of waste chips are too large, gaps between the waste chips are too large, and the collecting amount of the collecting box is reduced is avoided.

Description

Technical Field

[0001] This utility model relates to the technical field of stamping devices for pearl cotton boards, specifically a stamping device for the production of multi-layer pearl cotton boards. Background Technology

[0002] Pearl cotton is a closed-cell foam made of low-density polyethylene resin through physical foaming to produce countless independent air bubbles. These air bubbles give it a non-crosslinked closed-cell structure. Pearl cotton is often used as a logistics packaging material.

[0003] Before use, pearl cotton needs to be stamped with a stamping machine to create a groove on top for holding items. Traditionally, pearl cotton is usually stamped in a single layer, which reduces its efficiency. If the mold is enlarged and the die is lengthened to process multiple layers of pearl cotton at the same time, the waste material at the bottom layer cannot fall out of the device normally, causing the waste material to get stuck inside the device and affecting the smooth operation of the device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a stamping device for the production of multi-layer pearl cotton sheets, which solves the technical problem that the waste material of the bottom layer being stamped cannot fall normally from the inside of the device, thus causing the waste material to get stuck inside the device and affecting the smooth operation of the device.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a stamping device for producing multi-layer pearl cotton sheets, comprising: a frame, a transmission module, a first cylinder, and a machine compartment. The first cylinder, the transmission module, and the machine compartment are all mounted on the upper end face of the frame. A second cylinder is mounted on the top inner side of the machine compartment. A pressure plate is connected to the output end of the second cylinder. Stamping mechanisms are evenly distributed at the bottom of the pressure plate.

[0008] The stamping mechanism includes a horizontal tube and a horizontal plate, and the horizontal tube is connected to the pressure plate. A vacuum cleaner is connected to the left side of the horizontal tube. Stamping cutters are evenly distributed at the bottom of the horizontal tube. A vertical tube is connected to the bottom of the horizontal tube. A blade mesh is embedded in the inner side of the vertical tube. An I-beam is slidably connected to the top of the horizontal tube. A spring is installed between the I-beam and the horizontal tube. The horizontal plate is installed on the outside of the machine compartment.

[0009] Preferably, baffles are fitted on both sides of the upper end face of the frame, and the baffles are in contact with the outside of the transmission module to prevent the plate from detaching from the top of the transmission module.

[0010] Preferably, the output end of the first cylinder is equipped with a push plate, which fits into the slots on both sides of the machine compartment. The push plate can improve the stability of the first cylinder when pushing the plate.

[0011] Preferably, a collection box is mounted on the outside of the frame. The collection box is located on the lower left side of the stamping mechanism. The collection box is a common intelligent trash can device in the prior art. It senses the waste material through an externally mounted infrared detection device, and then drives its own switch to recycle the waste material, thereby preventing the recycled waste material from floating out of the device.

[0012] Preferably, a filter plate is embedded inside the horizontal tube, and the filter plate has openings evenly distributed on its outside. The filter plate can prevent waste from being sucked up and collected by the vacuum cleaner.

[0013] Preferably, vertical grooves are evenly distributed on the left side of the machine compartment. The vertical grooves are slidably connected to the horizontal tubes. The vertical grooves can guide the horizontal tubes and improve the stability of the horizontal tubes during operation.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a stamping device for producing multi-layer pearl cotton sheets, which has the following advantages:

[0016] 1. This multi-layer pearl cotton board production stamping device enables five layers of pearl cotton boards to be stamped at the same time, thereby greatly improving the stamping speed of pearl cotton boards. At the same time, through the added stamping mechanism, the waste generated by the stamping of pearl cotton boards is automatically collected, avoiding the situation where some waste is stuck inside the board due to excessive stamping at one time, preventing normal discharge.

[0017] 2. The stamping device for producing multi-layer pearl cotton boards automatically cuts and crushes the waste material from the pearl cotton boards when it is collected in the machine chamber. This significantly increases the amount of waste material collected by the collection box and prevents the waste material from becoming too large, which would result in excessive gaps between the waste material and reduce the collection capacity of the collection box. Attached Figure Description

[0018] Figure 1 This is a front view of the present utility model;

[0019] Figure 2 This is a front view of the engine bay of this utility model;

[0020] Figure 3 This is a front sectional view of the engine compartment of this utility model;

[0021] Figure 4 This is a partial sectional view of the stamping mechanism of this utility model.

[0022] In the diagram: 1. Frame; 11. Collection box; 2. Transmission module; 21. Baffle; 3. First cylinder; 31. Push plate; 4. Machine compartment; 41. Second cylinder; 42. Pressure plate; 43. Vertical groove; 5. Stamping mechanism; 51. Horizontal tube; 52. Vacuum cleaner; 53. Filter plate; 54. Stamping cutter; 55. Vertical tube; 56. Blade mesh; 57. Horizontal plate; 58. I-beam plate; 59. Spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides a technical solution, please refer to Figure 1 and Figure 2 A stamping device for producing multi-layer pearl cotton sheets includes: a frame 1, a transmission module 2, a first cylinder 3 and a machine compartment 4. The first cylinder 3, the transmission module 2 and the machine compartment 4 are all mounted on the upper end face of the frame 1. A second cylinder 41 is mounted on the top inner side of the machine compartment 4. The output end of the second cylinder 41 is connected to a pressure plate 42. The bottom of the pressure plate 42 is evenly provided with stamping mechanisms 5.

[0025] The frame 1 can support the transmission module 2, the first cylinder 3 and the machine compartment 4. The transmission module 2 is a common electric conveyor belt device in the prior art, used to feed the sheet metal. The first cylinder 3 and the second cylinder 41 are common cylinder devices in the prior art, used to feed and stamp the sheet metal. The front and back of the machine compartment 4 are provided with slots to facilitate material entry. The machine compartment 4 can be equipped with cylinder clamps to improve the stability of the sheet metal during stamping. The second cylinder 41 can drive the pressure plate 42 to drive the stamping mechanism 5 to move, thereby realizing the stamping of the sheet metal.

[0026] Please see Figure 3 and Figure 4 The stamping mechanism 5 includes a horizontal tube 51 and a horizontal plate 57. The horizontal tube 51 is connected to the pressure plate 42. A vacuum cleaner 52 is connected to the left side of the horizontal tube 51. Stamping cutters 54 are evenly distributed at the bottom of the horizontal tube 51. A vertical tube 55 is connected to the bottom of the horizontal tube 51. A blade mesh 56 is embedded in the inner side of the vertical tube 55. An I-beam 58 is slidably connected to the top of the horizontal tube 51. A spring 59 is installed between the I-beam 58 and the horizontal tube 51. The horizontal plate 57 is installed on the outside of the machine compartment 4.

[0027] The horizontal tube 51 can work with the stamping cutter 54 to collect the waste generated by stamping. The vacuum cleaner 52 can drive the waste to move. The stamping cutter 54 can stamp the sheet metal. The vertical tube 55 can collect the waste. The horizontal plate 57 can drive the I-beam plate 58 to discharge the waste from the top of the blade net 56, and then cut and crush the waste. The spring 59 is used to drive the I-beam plate 58 to return to its original position after movement. The top of the blade net 56 is evenly distributed with holes, and the inside of the holes is embedded with a circular hollow cutter.

[0028] Both sides of the upper end face of the frame 1 are equipped with baffles 21. The baffles 21 fit against the outside of the transmission module 2. The baffles 21 prevent the sheet material from detaching from the top of the transmission module 2. The output end of the first cylinder 3 is equipped with a push plate 31. The push plate 31 fits into the slots on both sides of the machine compartment 4. The push plate 31 can improve the stability of the first cylinder 3 when pushing the sheet material.

[0029] The frame 1 is equipped with a collection box 11 on its exterior. The collection box 11 is located on the lower left side of the stamping mechanism 5. The collection box 11 is a common intelligent trash can device in the prior art. It senses the waste material through an externally mounted infrared detection device, and then drives its own switch to recycle the waste material, thereby preventing the recycled waste material from floating out of the device.

[0030] A filter plate 53 is embedded inside the horizontal tube 51. The filter plate 53 has evenly distributed openings on its exterior. The filter plate 53 can prevent waste from being sucked up and collected by the vacuum cleaner 52. Vertical grooves 43 are evenly distributed on the left side of the machine compartment 4. The vertical grooves 43 are slidably connected to the horizontal tube 51. The vertical grooves 43 can guide the horizontal tube 51 and improve the stability of the horizontal tube 51 during operation.

[0031] This solution first stacks pearl cotton sheets into groups of five and places them on top of the transmission module 2. The transmission module 2 then conveys them to the front of the push plate 31. Driven by the first cylinder 3, the sheets are pushed into the machine compartment 4. The second cylinder 41 is activated to lower the pressure plate 42, which in turn lowers the stamping cutter 54. The stamping cutter 54 stamps the pearl cotton sheets. The vacuum cleaner 52 is activated to create negative pressure inside the horizontal pipe 51 and the filter plate 53. The waste generated by the stamping is adsorbed to the outside of the filter plate 53 by the negative pressure. After the stamping is completed, the vacuum cleaner 52 is turned off and the machine compartment 4 is driven back to its original position. The waste falls into the interior of the vertical pipe 55. At the same time, when the second cylinder 41 returns to its original position, the I-beam 58 will collide with the horizontal plate 57 and slide inside the vertical pipe 55, pushing the waste through the blade mesh 56 to be cut. Finally, the waste is discharged into the top of the collection box 11 and collected by the collection box 11.

[0032] This allows for the simultaneous stamping of five layers of pearl cotton sheets, significantly increasing the stamping speed. Additionally, the added stamping mechanism 5 automatically collects waste generated during stamping, preventing waste from getting stuck inside the sheet due to excessive stamping at once and hindering normal material output.

[0033] When the waste pearl cotton board is collected by the machine compartment 4, the waste is automatically cut and crushed by the blade mesh 56, the horizontal plate 57 and the I-beam plate 58 inside the machine compartment 4, which greatly increases the amount of waste collected by the collection box 11 and avoids the waste from being too large, which would cause the gaps between the waste to be too large and reduce the collection capacity of the collection box 11.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping device for producing multi-layer pearl cotton sheets, comprising: The frame (1), transmission module (2), first cylinder (3) and housing (4) are characterized in that: the first cylinder (3), transmission module (2) and housing (4) are all mounted on the upper end face of the frame (1), the inner top of the housing (4) is equipped with a second cylinder (41), the output end of the second cylinder (41) is connected to a pressure plate (42), and the bottom of the pressure plate (42) is evenly provided with a stamping mechanism (5); The stamping mechanism (5) includes a horizontal tube (51) and a horizontal plate (57), and the horizontal tube (51) is connected to the pressure plate (42). A vacuum cleaner (52) is connected to the left side of the horizontal tube (51). Stamping cutters (54) are evenly distributed at the bottom of the horizontal tube (51). A vertical tube (55) is connected to the bottom of the horizontal tube (51). A knife net (56) is embedded in the inner side of the vertical tube (55). An I-beam (58) is slidably connected to the top of the horizontal tube (51). A spring (59) is assembled between the I-beam (58) and the horizontal tube (51). The horizontal plate (57) is assembled on the outside of the machine compartment (4).

2. The stamping device for producing multi-layer pearl cotton sheets according to claim 1, characterized in that: Both sides of the upper end face of the frame (1) are equipped with baffles (21), and the baffles (21) are in contact with the outside of the transmission module (2).

3. The stamping device for producing multi-layer pearl cotton sheets according to claim 1, characterized in that: The output end of the first cylinder (3) is equipped with a push plate (31), which fits into the slots on both sides of the machine compartment (4).

4. The stamping device for producing multi-layer pearl cotton sheets according to claim 1, characterized in that: The frame (1) is equipped with a collection box (11) on its exterior, which is located on the lower left side of the stamping mechanism (5).

5. The stamping device for producing multi-layer pearl cotton sheets according to claim 1, characterized in that: The interior of the horizontal tube (51) is fitted with a filter plate (53), and the exterior of the filter plate (53) is evenly provided with openings.

6. The stamping device for producing multi-layer pearl cotton sheets according to claim 1, characterized in that: Vertical grooves (43) are evenly distributed on the left side of the machine compartment (4), and the vertical grooves (43) are slidably connected to the horizontal tube (51).

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