PVC particle extruder discharging mechanism facilitating discharging
By designing a PVC granule extruder discharge mechanism that facilitates material discharge, the material is automatically preheated using partition plates and a transmission structure, and the discharge rate is controlled by electric heating and a moving structure. This solves the problem of material accumulation caused by the need for manual filling in the extruder and improves work efficiency.
Patent Information
- Application Number
- CN202520134742.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing extruders require users to manually fill the feed continuously during operation, which causes material to accumulate at the feed inlet, making it impossible to fill evenly and affecting work efficiency.
A discharge mechanism for a PVC granule extruder was designed to facilitate material discharge. Through the cooperation of a partition plate and a transmission structure, automatic preheating and uniform filling of the material are achieved. The preheating is assisted by the heat generated by an electric heating plate, a blower, and a servo motor, and the discharge rate of the material is controlled by a moving structure.
It achieves automated preheating and uniform filling of materials, avoids material accumulation, shortens material melting time, and improves the working efficiency of the extruder.
Smart Images

Figure CN223934101U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extruder technology, specifically to a discharge mechanism for a PVC granule extruder that facilitates material discharge. Background Technology
[0002] Extruders can be categorized by the angle between the material flow direction at the die head and the screw centerline, such as right-angle die heads and angled die heads. Screw extruders rely on the pressure and shear force generated by the rotating screw to fully plasticize and uniformly mix materials, which are then shaped through a die. Plastic extruders can be broadly classified into twin-screw extruders, single-screw extruders, and less common multi-screw extruders and screwless extruders. Currently, existing extruders require continuous manual filling by the user, which can easily lead to material accumulation at the feed inlet and uneven filling, resulting in inconsistent extruder efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a discharge mechanism for a PVC granule extruder that facilitates material discharge, thereby solving the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a discharge mechanism for a PVC granule extruder that facilitates material discharge, comprising:
[0005] The housing has a feeding hopper at its bottom and a protective box at one end. The housing is connected to the feeding hopper and has an electric heating plate inside.
[0006] A partition plate, which is rotatably disposed inside the housing and connected to the transmission structure;
[0007] The feed hopper has multiple first sealing components inside, and a sealing structure is provided at the bottom of the feed hopper and the sealing structure is connected to the moving structure.
[0008] By adopting the above technical solution, the user adjusts the partition plate to a horizontal position, then places the material on the partition plate, and then activates the electric heating plate to heat the internal space of the shell, raising the temperature of the internal space to prepare for material preheating. Simultaneously, the user controls the moving structure to drive the sealing structure to block the outlet of the feed hopper. The user then adjusts the partition plate to allow the material accumulated on the partition plate to enter the shell, where it is preheated. After preheating, the user controls the moving structure to release the sealing structure, allowing the material to enter the extruder from the outlet of the feed hopper. Furthermore, the user can adjust the material output through the moving structure to prevent material accumulation inside the extruder, shorten the material melting time in the extruder, and improve the extruder's working efficiency.
[0009] Preferably, a first movable door panel is rotatably installed on one side of the protective box, a control panel is installed on one side of the first movable door panel, a second movable door panel is rotatably installed on the top of the protective box, and a blower is installed at one end inside the protective box, with the output end of the blower connected to the inside of the housing.
[0010] By adopting the above technical solution, the control panel is electrically connected to the electric heating plate, motor, blower and servo motor. Users can operate the electronic components inside the device through the control panel. The blower can introduce the heat generated by the motor and servo motor into the housing to assist in the preheating of materials.
[0011] Preferably, the transmission structure on the partition plate includes a carrier plate and a transmission plate. The carrier plate is installed at the other end of the protective box. A servo motor is installed on the top of the carrier plate. The output end of the servo motor has a threaded rod. A lifting plate is movably arranged on the top of the outer surface of the threaded rod. The transmission plate is installed at one end of the partition plate.
[0012] By adopting the above technical solution, the user starts the rotation of the servo motor output end to drive the threaded rod to rotate, so that the lifting plate can rise and fall along the threaded rod, change the tilt angle of the transmission plate, and make the tilt angle of the partition plate change synchronously, so as to adjust the state of the partition plate.
[0013] Preferably, a rectangular groove is provided on one side of the transmission plate, a slide rod is provided inside the rectangular groove on the transmission plate, and a slide groove is provided at one end of the lifting plate. The transmission plate is slidably connected to the lifting plate through the slide rod and the slide groove.
[0014] By adopting the above technical solution, during the lifting process of the lifting plate, the transmission plate slides within the lifting plate through the slide rod and slide groove, thereby achieving the purpose of adjusting the tilting device of the transmission plate.
[0015] Preferably, the top of the lifting plate is provided with a threaded hole, the output end of the servo motor passes through the carrier plate and is connected to the threaded rod, and the threaded rod is threadedly connected to the lifting plate through the threaded hole.
[0016] Preferably, the sealing structure on the feed hopper includes a frame, the bottom of which is movably mounted, and a plurality of second sealing components are provided inside the frame. The bottom of the first sealing component contacts the top of the second sealing component. A sliding groove is provided at the bottom of the inner wall of the feed hopper, and the feed hopper is slidably connected to the frame through the sliding groove. A movable structure is provided at one end of the frame.
[0017] By adopting the above technical solution, the material discharge rate can be controlled by the cooperation between the second sealing component and the first sealing component in the sealing structure, the change of the position of the second sealing component, and the adjustment of the distance between the first sealing component and the second sealing component.
[0018] Preferably, the movable structure on the frame includes a partition and a rack. The partition is installed inside the protective box, a motor is provided on the top of the partition, a gear is installed at the output end of the motor, and a rack is installed at one end of the frame. The gear and the rack mesh with each other.
[0019] By adopting the above technical solution, the rotation of the motor output end drives the gear to rotate, thereby driving the rack to move, so that the rack can drive the upper frame of the sealing structure to move in the feed hopper.
[0020] Preferably, one end of the partition plate passes through the housing and is connected to the transmission plate, the other end of the rack passes through the feed hopper and is connected to the frame, and the control panel is electrically connected to the electric heating plate, the motor, the blower and the servo motor.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] This PVC granule extruder discharge mechanism facilitates material discharge. Through the cooperation between the partition plate and the transmission structure, the two partition plates are combined to form a placement plate. Users can lay the material on the placement plate without having to manually fill the extruder continuously, thus avoiding material accumulation at the extruder's feed inlet.
[0023] The discharge mechanism of this PVC granule extruder facilitates material discharge. Through the cooperation between the moving structure, the first sealing component, and the second sealing component, and the reciprocating movement between the first and second sealing components, the material can be evenly fed into the extruder, thereby ensuring the stable operation of the extruder.
[0024] The discharge mechanism of this PVC granule extruder, which facilitates material discharge, preheats the material through an electric heating plate and is equipped with a blower. The blower guides the heat generated by the motor and servo motor to the housing and the inside of the feed hopper, further preheating the raw material so that it can melt quickly when it enters the extruder. Attached Figure Description
[0025] Figure 1 This is a perspective view of the present utility model;
[0026] Figure 2 This is a front sectional view of the internal structure of this utility model;
[0027] Figure 3 This is a top view of the movable structure of this utility model;
[0028] Figure 4 This is a side view of the transmission structure of this utility model;
[0029] Figure 5 This utility model Figure 2Enlarged view of the structure at point A in the middle;
[0030] Figure 6 This utility model Figure 2 Enlarged view of the structure at point B in the middle.
[0031] In the diagram: 1. Shell; 2. Feed hopper; 3. Protective box; 4. Partition plate; 5. Electric heating plate; 6. First sealing component; 7. Frame; 8. Second sealing component; 9. First movable door panel; 10. Control panel; 11. Second movable door panel; 12. Partition plate; 13. Motor; 14. Gear; 15. Rack; 16. Blower; 17. Carrier plate; 18. Servo motor; 19. Threaded rod; 20. Transmission plate; 21. Lifting plate. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figure 1-6 This utility model provides an embodiment of a PVC granule extruder discharge mechanism that facilitates material discharge. The mechanism includes: a housing 1 with a feed hopper 2 at its bottom and a protective box 3 at one end; the housing 1 and the feed hopper 2 are connected, and an electric heating plate 5 is installed inside the housing 1; a partition plate 4 rotatably disposed inside the housing 1 and connected to a transmission structure; and a feed hopper 2 with multiple first sealing components 6 inside, a sealing structure at the bottom of the feed hopper 2 connected to a moving structure. The user adjusts the partition plate 4 to a horizontal position, places the material on the partition plate 4, and then starts the electric heating plate. The hot plate 5 heats the internal space of the shell 1, raising the temperature of the internal space to prepare for material preheating. Simultaneously, the user controls the moving structure to drive the sealing structure to block the outlet of the feed hopper 2. Then, the user adjusts the state of the partition plate 4 to allow the material accumulated on the partition plate 4 to enter the interior of the shell 1, allowing the material to be preheated inside the shell 1. After the material is preheated, the user controls the moving structure to release the seal of the sealing structure, allowing the material to enter the extruder from the outlet of the feed hopper 2. The user can also adjust the material discharge rate through the moving structure to prevent material accumulation inside the extruder, shorten the material melting time in the extruder, and improve the working efficiency of the extruder.
[0034] In this embodiment, a first movable door panel 9 is rotatably installed on one side of the protective box 3, and a control panel 10 is installed on one side of the first movable door panel 9. A second movable door panel 11 is rotatably installed on the top of the protective box 3. A blower 16 is installed at one end inside the protective box 3. The output end of the blower 16 is connected to the inside of the housing 1. The control panel 10 is electrically connected to the electric heating plate 5, the motor 13, the blower 16, and the servo motor 18. The user can control the electronic components inside the device through the control panel 10. The blower 16 can introduce the heat generated by the operation of the motor 13 and the servo motor 18 into the inside of the housing 1 to assist in the preheating of materials.
[0035] In this embodiment, the transmission structure on the partition plate 4 includes a carrier plate 17 and a transmission plate 20. The carrier plate 17 is installed at the other end inside the protective box 3. A servo motor 18 is installed on the top of the carrier plate 17. The output end of the servo motor 18 has a threaded rod 19. A lifting plate 21 is movably installed on the top of the outer surface of the threaded rod 19. The transmission plate 20 is installed at one end of the partition plate 4. When the user starts the rotation of the output end of the servo motor 18, it drives the threaded rod 19 to rotate, so that the lifting plate 21 can rise and fall along the threaded rod 19, changing the tilt angle of the transmission plate 20, so that the tilt angle of the partition plate 4 can be changed synchronously, thereby achieving the purpose of adjusting the state of the partition plate 4.
[0036] In this embodiment, a rectangular groove is provided on one side of the transmission plate 20, and a sliding rod is provided inside the rectangular groove on the transmission plate 20. A sliding groove is provided at one end of the lifting plate 21. The transmission plate 20 is slidably connected to the lifting plate 21 through the sliding rod and the sliding groove. During the lifting process of the lifting plate 21, the transmission plate 20 slides in the lifting plate 21 through the sliding rod and the sliding groove to achieve the purpose of adjusting the tilting device of the transmission plate 20.
[0037] In this embodiment, the top of the lifting plate 21 is provided with a threaded hole, and the output end of the servo motor 18 passes through the carrier plate 17 and is connected to the threaded rod 19. The threaded rod 19 is threadedly connected to the lifting plate 21 through the threaded hole.
[0038] In this embodiment, the sealing structure on the feed hopper 2 includes a frame 7. The frame 7 is movably installed at the bottom of the feed hopper 2. Multiple second sealing elements 8 are provided inside the frame 7. The bottom of the first sealing element 6 contacts the top of the second sealing element 8. A sliding groove is provided at the bottom of the inner wall of the feed hopper 2. The feed hopper 2 is slidably connected to the frame 7 through the sliding groove. A movable structure is provided at one end of the frame 7. The cooperation between the second sealing element 8 and the first sealing element 6 on the sealing structure, the change of the position of the second sealing element 8, and the adjustment of the distance between the first sealing element 6 and the second sealing element 8 can control the discharge rate of the material.
[0039] In this embodiment, the movable structure on the frame 7 includes a partition 12 and a rack 15. The partition 12 is installed inside the protective box 3. A motor 13 is installed on the top of the partition 12. A gear 14 is installed at the output end of the motor 13. A rack 15 is installed at one end of the frame 7. The gear 14 and the rack 15 mesh with each other. The output end of the motor 13 rotates, which drives the gear 14 to rotate, thereby driving the rack 15 to move, so that the rack 15 can drive the frame 7 on the sealing structure to move in the feed hopper 2.
[0040] In this embodiment, one end of the partition plate 4 passes through the housing 1 and is connected to the transmission plate 20, the other end of the rack 15 passes through the feed hopper 2 and is connected to the frame 7, and the control panel 10 is electrically connected to the electric heating plate 5, the motor 13, the blower 16 and the servo motor 18.
[0041] Working principle: The user starts the servo motor 18 to drive the threaded rod 19 to rotate, and the lifting plate 21 can move up and down along the threaded rod 19. The user adjusts the tilt angle of the transmission plate 20 to adjust the state of the partition plate 4 to the horizontal position. Then, the user places the material on the partition plate 4 and starts the electric heating plate 5 to heat the internal space of the shell 1, so that the internal temperature of the shell 1 rises to prepare for material preheating. At the same time, the user controls the moving structure to drive the sealing structure to block the outlet of the feed hopper 2. Then, the user adjusts the state of the partition plate 4 so that the material accumulated on the partition plate 4 can enter the interior of the shell 1 and preheat the material inside the shell 1. After the material is preheated, the user controls the moving structure to release the sealing structure, so that the material can enter the extruder from the outlet of the feed hopper 2. The user can also adjust the material output through the moving structure to prevent material from accumulating inside the extruder, shorten the melting time of the material in the extruder, and improve the working efficiency of the extruder.
[0042] For those skilled in the art, this invention is not limited to the details of the exemplary embodiments described above, and can be implemented in other specific forms without departing from the spirit or scope of this invention. Therefore, the embodiments of this invention are exemplary and not restrictive. The scope of this invention is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A discharge mechanism for a PVC granule extruder that facilitates material discharge, characterized in that, include: The shell (1) has a feeding hopper (2) at the bottom and a protective box (3) at one end. The shell (1) is connected to the feeding hopper (2) and an electric heating plate (5) is provided inside the shell (1). Partition plate (4), the partition plate (4) is rotatably disposed inside the housing (1) and the partition plate (4) is connected to the transmission structure; The feed hopper (2) is provided with a plurality of first sealing components (6) inside the feed hopper (2), and the bottom of the feed hopper (2) is provided with a sealing structure and the sealing structure is connected to the moving structure.
2. The discharge mechanism for a PVC granule extruder according to claim 1, characterized in that: A first movable door panel (9) is rotatably installed on one side of the protective box (3), and a control panel (10) is installed on one side of the first movable door panel (9). A second movable door panel (11) is rotatably installed on the top of the protective box (3). A blower (16) is installed at one end inside the protective box (3), and the output end of the blower (16) is connected to the inside of the housing (1).
3. The discharge mechanism for a PVC granule extruder according to claim 2, characterized in that: The transmission structure on the partition plate (4) includes a carrier plate (17) and a transmission plate (20). The other end of the protective box (3) is equipped with a carrier plate (17). A servo motor (18) is installed on the top of the carrier plate (17). The output end of the servo motor (18) has a threaded rod (19). A lifting plate (21) is movably arranged on the top of the outer surface of the threaded rod (19). The transmission plate (20) is installed on one end of the partition plate (4).
4. The discharge mechanism for a PVC granule extruder according to claim 3, characterized in that: A rectangular groove is provided on one side of the transmission plate (20), and a sliding rod is provided inside the rectangular groove on the transmission plate (20). A sliding groove is provided at one end of the lifting plate (21), and the transmission plate (20) is slidably connected to the lifting plate (21) through the sliding rod and the sliding groove.
5. The discharge mechanism for a PVC granule extruder according to claim 4, characterized in that: The top of the lifting plate (21) is provided with a threaded hole. The output end of the servo motor (18) passes through the carrier plate (17) and is connected to the threaded rod (19). The threaded rod (19) is threadedly connected to the lifting plate (21) through the threaded hole.
6. The discharge mechanism for a PVC granule extruder according to claim 5, characterized in that: The sealing structure on the feed hopper (2) includes a frame (7). The frame (7) is movably installed at the bottom of the feed hopper (2). Multiple second sealing components (8) are provided inside the frame (7). The bottom of the first sealing component (6) is in contact with the top of the second sealing component (8). A sliding groove is provided at the bottom of the inner wall of the feed hopper (2). The feed hopper (2) is slidably connected to the frame (7) through the sliding groove. A movable structure is provided at one end of the frame (7).
7. The discharge mechanism for a PVC granule extruder according to claim 6, characterized in that: The movable structure on the frame (7) includes a partition (12) and a rack (15). The partition (12) is installed inside the protective box (3). A motor (13) is provided on the top of the partition (12). A gear (14) is installed at the output end of the motor (13). A rack (15) is installed at one end of the frame (7). The gear (14) and the rack (15) mesh with each other.
8. The discharge mechanism for a PVC granule extruder according to claim 7, characterized in that: One end of the partition plate (4) passes through the housing (1) and is connected to the transmission plate (20). The other end of the rack (15) passes through the feed hopper (2) and is connected to the frame (7). The control panel (10) is electrically connected to the electric heating plate (5), the motor (13), the blower (16) and the servo motor (18).