Product and water gap separation synchronous stamping assembly equipment

Abstract

The utility model discloses a product and water gap separation synchronous stamping assembly equipment, the product comprises a water gap and a double-sleeve piece connected with the water gap, the double-sleeve piece comprises a main body and sleeves respectively connected with the two sides of the main body, the equipment comprises a rack, a stamping assembly, a stamping assembly and a stamping assembly, the positioning mechanism is arranged on the machining platform and used for fixing and positioning the product; the water gap removing mechanism is arranged on the machining platform and located beside the positioning mechanism. The water gap removing mechanism is used for removing a water gap; the press-fitting mechanism is arranged on the machining platform; the press-fitting mechanism tightly presses the sleeves on the two sides so that the sleeves can move towards the main body to be assembled. A product is positioned and fixed through the positioning mechanism, then a water gap of the product is removed through the water gap removing mechanism, and then sleeves on the two sides are pressed through the press-fitting mechanism so that the sleeves can move towards a main body to be assembled, so that automatic water gap removing and automatic sleeve part press-fitting of the double-sleeve product are achieved, the production efficiency is greatly improved, and the labor cost is saved.

Description

Technical Field

[0001] This utility model relates to the field of dewatering equipment, and in particular to a product and dewatering equipment that is simultaneously stamped and assembled. Background Technology

[0002] Sleeve fittings are common components in plastic parts. During the production process, the sleeve fitting and the sprue are molded as a single piece, so equipment is needed to remove the sprue from the sleeve fitting later.

[0003] Traditional sprue removal equipment simply removes the sprue. After the sprue is removed by the equipment, the sleeve needs to be manually pressed onto the main body. Manual pressing of the sleeve is inefficient and has high labor costs. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide a product and sprue separation synchronous stamping assembly equipment, which solves the problem of low efficiency of manual press-fitting of sleeves.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a product and sprue separation synchronous stamping assembly equipment, the product including a sprue and a double-sleeve pipe fitting connected to the sprue, the double-sleeve pipe fitting including a main body and sleeves respectively connected to both sides of the main body, characterized in that the equipment includes:

[0006] The frame has a processing platform;

[0007] The positioning mechanism, located on the processing platform, is used to fix the product in place;

[0008] A sprue removal mechanism is installed on the processing platform and located next to the positioning mechanism; the sprue removal mechanism is used to remove sprues.

[0009] The pressing mechanism is located on the processing platform and next to the positioning mechanism; the pressing mechanism presses the sleeves on both sides to displace the sleeves towards the main body for assembly.

[0010] In one embodiment, the positioning mechanism includes a base, a plurality of positioning blocks, and a positioning drive assembly for positioning the double-sleeve fittings;

[0011] The base is disposed on the processing platform, and a plurality of positioning blocks are spaced apart on the upper surface of the base. Each positioning block has a positioning groove on its side. The double-sleeved pipe fitting is positioned in the positioning groove, and the water inlet is exposed outside the positioning groove.

[0012] The positioning drive component is located next to the positioning block, and the output end of the positioning drive component extends into the positioning groove to press the double-tube fittings into the positioning groove.

[0013] In one embodiment, the positioning drive assembly includes a positioning cylinder located behind the positioning block, a first mounting plate connected to the output shaft of the positioning cylinder, and a plurality of spring pins spaced apart on the front end face of the first mounting plate, each spring pin extending into the corresponding positioning groove to press the planar positioning of the main body.

[0014] In one embodiment, the positioning drive assembly further includes a support plate also connected to the output shaft of the positioning cylinder. The support plate is located below the first mounting plate. The front end face of the support plate is provided with a plurality of support portions at intervals. Each support portion extends into the lower end of the corresponding positioning groove, and the sleeve below abuts against the support portion. The upper and lower surfaces of the base corresponding to the support portion positions are provided with feeding ports.

[0015] In one embodiment, the frame is provided with a product collection box, which is connected to the discharge port.

[0016] In one embodiment, the sprue removal mechanism includes a drive cylinder, a second mounting plate disposed on the output shaft of the drive cylinder, and a plurality of top cutting blocks spaced apart on the lower surface of the second mounting plate. The first mounting plate has clearance grooves corresponding to each of the top cutting blocks. The drive cylinder drives the plurality of top cutting blocks to move back and forth outside the corresponding positioning grooves to break off and remove the sprue from the double-pipe fitting.

[0017] In one embodiment, the upper and lower surfaces of the processing platform are provided with a water outlet, which is located in front of the positioning groove. The broken water is discharged through the water outlet, and the end face of the base facing the water outlet is inclined.

[0018] In one embodiment, the frame is provided with a sprue collection box, and the product collection box is connected to the drain outlet.

[0019] In one embodiment, the pressing mechanism includes a pressing cylinder mounted on a second mounting plate, a third mounting plate mounted on the output shaft of the pressing cylinder, and a plurality of pressing columns spaced apart on the third mounting plate. The plurality of pressing columns pass through the second mounting plate and extend into the corresponding positioning grooves to abut against the corresponding upper sleeves. The pressing cylinder drives the pressing columns to press down, and the upper sleeves are displaced toward the main body under the force of the pressing columns for assembly. At the same time, the lower sleeves are displaced toward the main body for assembly under the reaction force of the support.

[0020] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0021] The positioning mechanism fixes the product in place, followed by the sprue removal mechanism removing the sprue from the product. Then, the pressing mechanism presses the sleeves on both sides together, causing the sleeves to move towards the main body for assembly. This achieves automatic sprue removal and automatic pressing of sleeve components for double-sleeve products, greatly improving production efficiency and saving labor costs.

[0022] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0023] Figure 1 This is a perspective view of an embodiment of the present utility model;

[0024] Figure 2 This is a perspective view of the hidden frame according to an embodiment of the present invention;

[0025] Figure 3 This is a partial assembly diagram of one embodiment of the present utility model;

[0026] Figure 4 yes Figure 3 A magnified view of a section at point A in the middle;

[0027] Figure 5 This is a partial assembly diagram of one embodiment of the present utility model;

[0028] Figure 6 yes Figure 5 A magnified view of a section at point B in the middle;

[0029] Figure 7 This is a partial assembly diagram of one embodiment of the present utility model;

[0030] Figure 8 This is a partial assembly diagram of one embodiment of the present utility model;

[0031] Figure 9 It is a 3D model of the product.

[0032] Figure label:

[0033] 1. Product 2. Sprue

[0034] 3. Double-sided pipe fittings 4. Main body

[0035] 401, Plane 5, Sleeve

[0036] 6. Connecting column

[0037] 10. Machine frame 11. Machining platform

[0038] 12. Drainage outlet

[0039] 20. Positioning mechanism 21. Base

[0040] 211. Feed port 212. Inclined surface

[0041] 22. Positioning block 201. Positioning groove

[0042] 23. Drive assembly 231. Positioning cylinder

[0043] 232. First mounting plate; 233. Spring pin

[0044] 234. Support plate 235. Support section

[0045] 236. Clearance groove

[0046] 30. Sprue removal mechanism; 31. Drive cylinder

[0047] 32. Second mounting plate; 33. Top cutting block

[0048] 40. Pressing mechanism; 41. Pressing cylinder

[0049] 42. Third mounting plate 43. Pressure column

[0050] 50. Product collection box; 60. Sprue collection box

[0051] 70. Protective cover. Detailed Implementation

[0052] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0053] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0054] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0055] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0056] Please see Figures 1 to 9 As shown, this application provides a product and sprue separation synchronous stamping assembly equipment. The product 1 includes a sprue 2 and a double-sleeve fitting 3 connected to the sprue 2. The double-sleeve fitting 3 includes a main body 4 and sleeves 5 respectively connected to both sides of the main body 4. Specifically, the sleeves 5 on both sides are connected to the main body 4 through connecting posts 6. In the initial state, the sleeves 5 are at the end of the connecting post 6 away from the main body 4. After pressing, the position of the sleeves 5 on the connecting post 6 is displaced and approaches or abuts against the main body 4.

[0057] Optionally, the double-pipe fitting 3 can be a single unit or a pair. When there are two double-pipe fittings 3, they are symmetrically arranged on both sides of the water inlet 2.

[0058] The equipment includes: a frame 10 with a processing platform 11 for supporting and installing various mechanisms; and a positioning mechanism 20, located on the processing platform 11, for fixing and positioning the product 1 to prevent displacement during processing and ensure processing quality.

[0059] A sprue removal mechanism 30 is provided on the processing platform 11 and located beside the positioning mechanism 20; the sprue removal mechanism 30 is used to remove sprues 2. A pressing mechanism 40 is provided on the processing platform 11 and located beside the positioning mechanism 20; the pressing mechanism 40 presses the sleeves 5 on both sides to make the sleeves 5 move towards the main body 4 for assembly.

[0060] The positioning mechanism fixes the product in place, followed by the sprue removal mechanism removing the sprue from the product. Then, the pressing mechanism presses the sleeves on both sides together, causing the sleeves to move towards the main body for assembly. This achieves automatic sprue removal and automatic pressing of sleeve components for double-sleeve products, greatly improving production efficiency and saving labor costs.

[0061] The positioning mechanism 20 includes a base 21, multiple positioning blocks 22, and a positioning drive assembly 23 for positioning the double-sleeve pipe fitting 3. The base 21 is screwed to the processing platform 11. The multiple positioning blocks 22 are spaced apart on the upper surface of the base 21, and the two can be locked together with screws. Each positioning block 22 has a positioning groove 201 on its side. The shape of the positioning groove 201 is basically adapted to the shape of the double-sleeve pipe fitting 3. The double-sleeve pipe fitting 3 is positioned in the positioning groove 201, and the water inlet 2 is exposed outside the positioning groove 201. The positioning drive assembly 23 is located beside the positioning block 22. The output end of the positioning drive assembly 23 extends into the positioning groove 201, pressing the double-sleeve pipe fitting 3 tightly into the positioning groove 201 to prevent displacement of the double-sleeve pipe fitting 3 during water inlet cutting and pressing.

[0062] Optionally, the positioning blocks 22 at both ends have positioning grooves 201 only on the side near the adjacent positioning block 22, while the positioning block 22 in the middle has positioning grooves 201 on both sides. The channel formed between the adjacent positioning blocks 22 in the middle section is the space for the output end of the water inlet removal mechanism 30 to move.

[0063] The positioning drive assembly 23 includes a positioning cylinder 231 located behind the positioning block 22, a first mounting plate 232 connected to the output shaft of the positioning cylinder 231, and a plurality of spring pins 233 spaced apart on the front end face of the first mounting plate 232. Each spring pin 233 extends into the corresponding positioning groove 201 to press the plane 401 of the main body 4 for positioning. Under the elastic force of the spring pins 233, the double-sleeved tube 3 is stably positioned in the positioning groove, and the spring pins 233 can produce elastic deformation. The pressing of the main body 4 is not hard pressing, thereby effectively avoiding product damage.

[0064] The positioning drive assembly 23 also includes a support plate 234 connected to the output shaft of the positioning cylinder 231. The support plate 234 is located below the first mounting plate 232. The front end face of the support plate 234 is provided with a plurality of support portions 235 at intervals. Each support portion 235 extends into the lower end of the corresponding positioning groove 201, and the sleeve 5 below abuts against the support portion 235. The base 21 has a discharge port 211 on the upper and lower surfaces corresponding to the support portions 235, for the finished product to flow out.

[0065] In this embodiment, the length of the support part 235 extending into the positioning groove is greater than the length of the spring needle extending into the positioning groove. When the positioning cylinder 231 drives the spring needle and the support part 235 to move in the positioning groove, it ensures that the support part 235 can support the sleeve while the spring needle can press and position the main body.

[0066] The frame 10 is equipped with a product collection box 50, which is connected to the discharge port 211. After processing, the product flows out of the discharge port 211 and into the product collection box 50.

[0067] The sprue removal mechanism 30 includes a drive cylinder 31, a second mounting plate 32 mounted on the output shaft of the drive cylinder 31, and a plurality of top-cutting blocks 33 spaced apart on the lower surface of the second mounting plate 32. The shape of the top-cutting blocks 33 is adapted to the shape of the sprue and the double-sleeve pipe connection, thereby achieving a good removal effect. The first mounting plate 232 has clearance grooves 236 corresponding to each top-cutting block 33. The drive cylinder 31 drives the plurality of top-cutting blocks 33 to move back and forth outside the corresponding positioning grooves 201, breaking off and removing the sprue 2 from the double-sleeve pipe 3.

[0068] In another embodiment, the sprue can also be removed using a cutter, which cuts off the sprue at the connection point of the double-pipe fitting.

[0069] The processing platform 11 has sprue outlets 12 on its upper and lower surfaces. The sprue outlets 12 are located in front of the positioning groove 201. Broken sprues 2 are discharged through the sprue outlets 12. The end face of the base 21 facing the sprue outlets 12 is an inclined surface 212, which facilitates the flow of sprues into the sprue outlets 12. A sprue collection box 60 is provided on the frame 10, connected to the sprue outlets 12. The sprue collection box 60 collects broken sprues, preventing them from flying around and ensuring a safe working environment. Specifically, a protective cover 70 is provided at the sprue outlets 12 to prevent sprues from flying around.

[0070] The pressing mechanism 40 includes a pressing cylinder 41 mounted on the second mounting plate 32, a third mounting plate 42 mounted on the output shaft of the pressing cylinder 41, and a plurality of pressing columns 43 spaced apart on the third mounting plate 42. The plurality of pressing columns 43 pass through the second mounting plate 32 and extend into the corresponding positioning groove 201 to abut against the corresponding upper sleeve 5. The pressing cylinder 41 drives the pressing columns 43 to press down. Under the force of the pressing columns 43, the upper sleeve 5 is displaced towards the main body 4 for assembly. At the same time, the lower sleeve 5 is displaced towards the main body 4 for assembly under the reaction force of the support part 235.

[0071] In this embodiment, the pressing mechanism 40 is installed on the sprue removal mechanism 30. In another embodiment, the pressing mechanism 40 can also be installed separately, that is, the pressing mechanism 40 is not installed on the sprue removal mechanism 30.

[0072] The working principle of this utility model is as follows:

[0073] (1) Place product 1 into the equipment positioning, the double sleeve fitting 3 is located in the positioning groove 201, and the lower surface of the lower sleeve 4 abuts against the upper surface of the support part 235, and the water outlet 2 is exposed on the outside of the positioning groove 201.

[0074] (2) Start the equipment. Positioning cylinder 231 drives spring needle 233 and support part 235 to move in positioning groove 201. During the movement, the lower sleeve 4 is in continuous contact with support part 235, and spring needle 233 abuts against the main body 4, positioning the double sleeve 3 in positioning groove 201.

[0075] (3) The driving cylinder 31 drives the top cutting block 33 to move towards the water outlet 2. The water outlet 2 is broken off under the action of the top cutting block 33 and falls from the lower water outlet 12 into the water outlet collection box 60.

[0076] (4) After the top cutting block 33 moves a preset distance, the water outlet is broken off. At this time, the clamping column 43 comes to the top of the upper sleeve 5. The clamping cylinder 41 drives the clamping column 43 to press down. The upper sleeve 5 is displaced towards the main body 4 for assembly under the force of the clamping column 43. At the same time, the lower sleeve 5 is displaced towards the main body 4 for assembly under the reaction force of the support part 235.

[0077] (5) After the pressing is completed, the positioning cylinder 231 drives the spring pin 233 and the support part 235 to move backward, so that the support part and the spring pin are separated from the sleeve. After the support part 235 moves backward by a preset distance, the discharge port 211 opens and the product falls from the discharge port into the product collection box 50, and the processing is completed.

[0078] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A product-sprue separation and synchronous stamping assembly device, the product comprising a sprue and a double-sleeve fitting connected to the sprue, the double-sleeve fitting comprising a main body and sleeves respectively connected to both sides of the main body, characterized in that the device... include: The frame has a processing platform; The positioning mechanism, located on the processing platform, is used to fix the product in place; A sprue removal mechanism is installed on the processing platform and located next to the positioning mechanism; the sprue removal mechanism is used to remove sprues. The pressing mechanism is located on the processing platform and next to the positioning mechanism; the pressing mechanism presses the sleeves on both sides to displace the sleeves towards the main body for assembly.

2. The product and sprue separation synchronous stamping assembly equipment according to claim 1, characterized in that: The positioning mechanism includes a base, multiple positioning blocks, and a positioning drive assembly for positioning the double-sleeve pipe fittings; The base is disposed on the processing platform, and a plurality of positioning blocks are spaced apart on the upper surface of the base. Each positioning block has a positioning groove on its side. The double-sleeved pipe fitting is positioned in the positioning groove, and the water inlet is exposed outside the positioning groove. The positioning drive component is located next to the positioning block, and the output end of the positioning drive component extends into the positioning groove to press the double-tube fittings into the positioning groove.

3. The product and sprue separation synchronous stamping assembly equipment according to claim 2, characterized in that: The positioning drive assembly includes a positioning cylinder located behind the positioning block, a first mounting plate connected to the output shaft of the positioning cylinder, and a plurality of spring pins spaced apart on the front end face of the first mounting plate. Each spring pin extends into the corresponding positioning groove to press the planar positioning of the main body.

4. The product and sprue separation synchronous stamping assembly equipment according to claim 3, characterized in that: The positioning drive assembly also includes a support plate connected to the output shaft of the positioning cylinder. The support plate is located below the first mounting plate. The front end face of the support plate is provided with multiple support parts at intervals. Each support part extends into the lower end of the corresponding positioning groove, and the sleeve below abuts against the support part. The upper and lower surfaces of the base corresponding to the support part positions are provided with feeding ports.

5. The product and sprue separation synchronous stamping assembly equipment according to claim 4, characterized in that: The frame is equipped with a product collection box, which is connected to the discharge port.

6. The product and sprue separation synchronous stamping assembly equipment according to claim 4, characterized in that: The sprue removal mechanism includes a drive cylinder, a second mounting plate on the output shaft of the drive cylinder, and a plurality of top cutting blocks spaced apart on the lower surface of the second mounting plate. The first mounting plate has clearance grooves corresponding to each of the top cutting blocks. The drive cylinder drives the plurality of top cutting blocks to move back and forth outside the corresponding positioning grooves to break off and remove the sprue from the double-sleeved pipe fitting.

7. The product and sprue separation synchronous stamping assembly equipment according to claim 6, characterized in that: The processing platform has a water outlet on its upper and lower surfaces. The water outlet is located in front of the positioning groove. The broken water is discharged through the water outlet. The end face of the base facing the water outlet is inclined.

8. The product and sprue separation synchronous stamping assembly equipment according to claim 7, characterized in that: The frame is equipped with a sprue collection box, which is connected to the discharge port.

9. The product and sprue separation synchronous stamping assembly equipment according to claim 6, characterized in that: The pressing mechanism includes a pressing cylinder mounted on a second mounting plate, a third mounting plate mounted on the output shaft of the pressing cylinder, and a plurality of pressing columns spaced apart on the third mounting plate. The plurality of pressing columns pass through the second mounting plate and extend into the corresponding positioning grooves to abut against the corresponding upper sleeves. The pressing cylinder drives the pressing columns to press down, and the upper sleeves are displaced towards the main body for assembly under the force of the pressing columns. At the same time, the lower sleeves are displaced towards the main body for assembly under the reaction force of the support.

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