Blister edge sawing production line

Abstract

The utility model relates to a plastic uptake and edge sawing production line which comprises a main conveying belt and double-station plastic uptake and edge sawing all-in-one machines, the double-station plastic uptake and edge sawing all-in-one machines are arranged in the conveying direction of the main conveying belt, and a finished product transferring mechanism is connected between the main conveying belt and the double-station plastic uptake and edge sawing all-in-one machines. The double-station plastic uptake and edge sawing all-in-one machine comprises a feeding mechanism, a double-station plastic uptake forming mechanism, a box shell discharging mechanism, a material taking and feeding mechanism, a double-station edge sawing mechanism and a box shell material moving mechanism, the feeding mechanism comprises a feeding table, and the box shell discharging mechanism and the feeding table are arranged on the same side of the double-station plastic uptake forming mechanism in the transverse direction. The taking and feeding mechanism rotates among the feeding table, the double-station plastic uptake forming mechanism and the box shell discharging mechanism and comprises a transverse frame, a longitudinal beam and a taking and feeding assembly, the longitudinal beam is transversely and movably arranged on the transverse frame, the taking and feeding assembly is longitudinally and movably arranged on the longitudinal beam, the box shell moving mechanism is connected with the box shell discharging mechanism and the double-station edge sawing mechanism, and the double-station edge sawing mechanism is connected with the double-station plastic uptake forming mechanism. The double-station plastic suction and edge sawing all-in-one machine is concentrated and compact in layout.

Description

Technical Field

[0001] This utility model relates to a vacuum forming edge sawing production line. Background Technology

[0002] Chinese utility patent CN222004165U discloses a vacuum forming and edge-sawing integrated equipment. The material feeding station, forming station, and output station are arranged longitudinally in sequence, and the heating station is arranged laterally relative to the forming station. It is suitable for manufacturing single-specification box shells. Based on this, a vacuum forming and edge-sawing production line is proposed to be designed. Each dual-station vacuum forming and edge-sawing integrated machine produces upper and lower box shells of the same specification, which are then collected and sorted on the main conveyor belt. Utility Model Content

[0003] In view of the technical problems existing in the background art, the present utility model aims to provide a vacuum forming and edge-sawing production line, a dual-station vacuum forming and edge-sawing integrated machine that produces upper and lower box shells of the same specification, and the main conveyor belt collects the finished products for subsequent sorting, with a reasonable layout.

[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: This type of vacuum forming and edge trimming production line includes a main conveyor belt and a dual-station vacuum forming and edge trimming integrated machine. The dual-station vacuum forming and edge trimming integrated machine is arranged along the conveying direction of the main conveyor belt. A finished product transfer mechanism connects the main conveyor belt and the dual-station vacuum forming and edge trimming integrated machine. The dual-station vacuum forming and edge trimming integrated machine includes a feeding mechanism, a dual-station vacuum forming mechanism, a box shell discharge mechanism, a picking and feeding mechanism, a dual-station edge trimming mechanism, and a box shell transfer mechanism. The material feeding mechanism includes a feeding platform. The box shell discharge mechanism and the feeding platform are arranged laterally on the same side of the dual-station vacuum forming mechanism. The material feeding mechanism rotates between the feeding platform, the dual-station vacuum forming mechanism, and the box shell discharge mechanism. The material feeding mechanism includes a crossbeam, a longitudinal beam, and a material feeding assembly. The longitudinal beam is laterally movable on the crossbeam, and the material feeding assembly is longitudinally movable on the longitudinal beam. The box shell transfer mechanism connects the box shell discharge mechanism and the dual-station sawing mechanism.

[0005] In this design, the box shell discharge mechanism and the material supply are arranged laterally on the same side of the dual-station vacuum forming mechanism, making the layout of the dual-station vacuum forming and edge-sawing integrated machine concentrated and compact.

[0006] Preferably, the feeding mechanism includes a hopper assembly, a feeding platform, and a sheet material feeding assembly. The feeding platform and the hopper assembly are arranged laterally. The sheet material feeding assembly includes a mounting frame, which is lifted and moved laterally. Shaking suction nozzles are lifted on both sides of the mounting frame, a material retrieval suction nozzle is provided in the middle of the mounting frame, and opening air nozzles are provided on both sides of the mounting frame. The sheet material feeding assembly is equipped with a blowing dust removal component.

[0007] In this solution, the lifting and lowering of the material suction nozzle can bend thick boards to complete the separation, while the separation air nozzle can blow air onto thin boards to remove static electricity between the boards, thus completing the separation. This allows the feeding mechanism to adapt to boards of different thicknesses.

[0008] Preferably, the feeding platform includes a transverse pusher block, a longitudinal pusher block, a feeding table, a longitudinal synchronous belt, and a transverse synchronous belt. The transverse pusher blocks are arranged to move laterally, with two sets of transverse pusher blocks moving closer or further apart. The longitudinal pusher blocks are arranged to move longitudinally, with two sets of longitudinal pusher blocks moving closer or further apart. The feeding table has transverse long slots for the transverse pusher blocks to pass through and move laterally, and longitudinal long slots for the longitudinal pusher blocks to pass through and move longitudinally. An array of air-breaking holes is distributed on the feeding table. The longitudinal synchronous belt is driven by a longitudinal power source and is driven by the longitudinal pusher block. The transverse synchronous belt is vertically offset from the longitudinal synchronous belt and is driven by a transverse power source and the transverse synchronous belt.

[0009] In this scheme, the synchronous belt drive has a fast response, high precision, and convenient adjustment. The air rupture hole array design avoids malfunctions of the feeding mechanism.

[0010] Preferably, the feeding assembly includes a movable seat, a mounting arm, a clamping arm, a clamping block, and a suction plate component. The movable seat is longitudinally movably mounted on the longitudinal beam. The mounting arm is vertically mounted on the movable seat. The mounting seat is rotatably mounted on the mounting arm. The mounting seat has a plate-picking / placing state and a product-picking / placing state. The mounting seat rotates to switch between the plate-picking / placing state and the product-picking / placing state. The clamping arms are located on the left and right sides of the mounting seat, forming an accommodating space between the clamping arms for accommodating the main body of the product. The clamping arms are equipped with a clamping power source. The clamping block is located on the clamping arm. The clamping power sources on both sides drive the clamping blocks on both sides to move closer or further away. The suction plate component is located on the clamping arm and has a suction hole. When the mounting seat is in the plate-picking / placing state, the suction hole faces downward. When the mounting seat is in the product-picking / placing state, the suction hole faces upward.

[0011] In this design, the mounting base rotates to position the clamping block or suction plate component, the clamping power source drives the clamping block to grip the box shell, and the suction plate component adsorbs the plate. The box shell removal and plate placement are closely connected and completed by the same component, resulting in a compact structure.

[0012] Preferably, a transmission assembly is provided between both ends of the longitudinal beam and the crossbeam, and the transmission assembly corresponds one-to-one with the transverse motion power source.

[0013] In this scheme, the two sets of transmission components ensure that the response on both sides is synchronized when the longitudinal beam moves laterally, resulting in stable lateral movement.

[0014] Preferably, the transmission assembly includes a transverse rack and a gear, the transverse rack is disposed on the crossbeam, the gear meshes with the transverse rack, the gear is connected to the output shaft of the transverse kinetic power source, and the transverse kinetic power source is disposed on the longitudinal beam.

[0015] In this scheme, gear and rack meshing is used to achieve transmission, resulting in high lateral movement accuracy and precise adjustment.

[0016] Preferably, the dual-station sawing mechanism includes a first sawing station and a second sawing station, the first sawing station and the second sawing station are arranged longitudinally, and the main conveyor belt is arranged transversely.

[0017] In this design, the dual-station sawing mechanism, the box shell discharge mechanism, and the main conveyor belt are arranged in a circular pattern. The dual-station sawing mechanism is convenient for feeding and discharging materials and has a reasonable layout.

[0018] The beneficial effects of this utility model are as follows: the box shell discharge mechanism and the material supply are arranged laterally on the same side of the dual-station vacuum forming mechanism, making the layout of the dual-station vacuum forming and sawing integrated machine centralized and compact; the dual-station sawing mechanism, box shell discharge mechanism and main conveyor belt are designed to be wrapped around each other, making the feeding and discharging of the dual-station sawing mechanism convenient and the layout reasonable; the two sets of transmission components ensure that the response on both sides is synchronous when the longitudinal beam moves laterally, resulting in stable lateral movement. Therefore, this utility model has substantial features and progress compared with the prior art. Attached Figure Description

[0019] The following description, in conjunction with the accompanying drawings, details the embodiments and working principles of this utility model.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the dual-station vacuum forming mechanism in this utility model.

[0022] Figure 3 This is a three-dimensional structural diagram of the plate feeding component in this utility model.

[0023] Figure 4 This is a three-dimensional structural diagram of the feeding platform in this utility model.

[0024] Figure 5 This is a bottom view of the feeding platform in this utility model.

[0025] Figure 6 This is a schematic diagram of the feeding mechanism in this utility model.

[0026] Figure 7 This is a three-dimensional structural diagram of the feeding component in this utility model.

[0027] Figure 8 This is a three-dimensional structural diagram of the suction plate component in this utility model.

[0028] In the diagram: 1. Main conveyor belt; 2. Dual-station vacuum forming and edge-sawing integrated machine; 3. Feeding mechanism; 4. Dual-station vacuum forming mechanism; 5. Box shell discharge mechanism; 6. Feeding and picking mechanism; 7. Dual-station edge-sawing mechanism; 31. Feeding platform; 32. Material hopper assembly; 33. Sheet material feeding assembly; 34. Air blowing and dust removal component; 36. Horizontal movement power source; 61. Cross frame; 62. Longitudinal beam; 63. Feeding and picking assembly; 71. First edge-sawing station; 72. Second edge-sawing station; 311. Horizontal push block; 312. Longitudinal push block; 313. Discharge platform 314. Transverse long slot; 315. Long longitudinal slot; 316. Air rupture hole array; 317. Longitudinal synchronous belt; 318. Longitudinal power source; 319. Transverse synchronous belt; 320. Transverse power source; 331. Mounting frame; 332. Shaking suction nozzle; 333. Picking suction nozzle; 334. Splitting air nozzle; 631. Moving seat; 632. Mounting arm; 633. Mounting seat; 634. Clamping arm; 635. Accommodation space; 636. Clamping power source; 637. Clamping block; 638. Suction plate component; 639. Suction hole. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the implementation of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0031] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0032] The power source is an electric motor, cylinder, etc.

[0033] See appendix Figure 1-8This embodiment of the invention provides a vacuum forming and edge trimming production line, including a main conveyor belt 1 and a dual-station vacuum forming and edge trimming integrated machine 2. The dual-station vacuum forming and edge trimming integrated machine 2 is arranged along the conveying direction of the main conveyor belt 1. A finished product transfer mechanism is connected between the main conveyor belt 1 and the dual-station vacuum forming and edge trimming integrated machine 2. The dual-station vacuum forming and edge trimming integrated machine 2 includes a feeding mechanism 3, a dual-station vacuum forming mechanism 4, a box shell discharge mechanism 5, a picking and feeding mechanism 6, a dual-station edge trimming mechanism 7, and a box shell transfer mechanism. The feeding mechanism 3 includes a feeding platform 31. The box shell discharge mechanism 5 and the feeding platform 31 are arranged laterally on the same side of the dual-station vacuum forming mechanism 4. The picking and feeding mechanism 6 is located between the feeding platform 31 and the dual-station... The vacuum forming mechanism 4 and the box shell discharge mechanism 5 rotate alternately. The feeding mechanism 6 includes a crossbeam 61, a longitudinal beam 62, and a feeding assembly 63. The longitudinal beam 62 is laterally movable on the crossbeam 61, and the feeding assembly 63 is longitudinally movable on the longitudinal beam 62. The box shell transfer mechanism connects the box shell discharge mechanism 5 and the dual-station sawing mechanism 7. The dual-station sawing mechanism 7 includes a first sawing station 71 and a second sawing station 72, which are arranged longitudinally. The main conveyor belt 1 is arranged laterally for conveying. The feeding assembly 63 includes a moving seat 631, a mounting arm 632, a mounting base 633, a clamping arm 634, a clamping block 637, and a suction plate. Material 638, the movable seat 631 is longitudinally movably mounted on the longitudinal beam 62, the mounting arm 632 is vertically mounted on the movable seat 631, the mounting seat 633 is rotatably mounted on the mounting arm 632, the mounting seat 633 has a plate-picking / placing state and a product-picking / placing state, the mounting seat 633 rotates to switch between the plate-picking / placing state and the product-picking / placing state, the clamping arms 634 are arranged on the left and right sides of the mounting seat 633, the clamping arms 634 form an accommodating space 635 for accommodating the main body of the product, the clamping arms 634 are provided with clamping power sources 636, the clamping blocks 637 are arranged on the clamping arms 634, the clamping power sources 636 on both sides drive the two sides. The clamping block 637 is close to or far from the clamping block 637. The suction plate component 638 is disposed on the clamping arm 634. The suction plate component 638 has a suction hole 639. When the mounting base 633 is in the state of picking up and placing the plate, the suction hole 639 faces downward. When the mounting base 633 is in the state of picking up and placing the shaped product, the suction hole 639 faces upward. Both ends of the longitudinal beam 62 are provided with transmission components between them and the cross frame 61. The transmission components correspond one-to-one with the transverse moving power source 36. The transmission components include a transverse rack and a gear. The transverse rack is disposed on the cross frame 61. The gear meshes with the transverse rack. The gear is connected to the output shaft of the transverse moving power source 36. The transverse moving power source 36 is disposed on the longitudinal beam 62.

[0034] In this embodiment, the main conveyor belt 1 is arranged for transverse conveying, the dual-station vacuum forming and sawing machine 2 is arranged transversely, the feeding platform 31 and the box shell transfer mechanism are arranged transversely, and the first sawing station 71 and the second sawing station 72 are arranged longitudinally. The overall layout is reasonable and compact. During operation, the feeding mechanism 6 picks up the sheet material from the feeding platform 31 and sends it to the dual-station vacuum forming mechanism 4, and clamps the box shell from the dual-station vacuum forming mechanism 4 and places it at the box shell discharge mechanism 5. The box shell transfer mechanism places the box shell at the dual-station sawing mechanism 7 for sawing. The dual transverse moving power source 36 drives the longitudinal beam 62 to move transversely through gear rotation, responding synchronously and moving stably. The box shell transfer mechanism can be a multi-axis robot, or a suction nozzle or clamping plate that moves horizontally while lifting. The sawing and vacuum forming processes are mature technologies. The clamping power source 636 is a cylinder, and a bundle sleeve is provided on the clamping arm 634 for bundling the air tube.

[0035] In other alternative implementations, the transmission component may be a synchronous belt, a lead screw, or a linear motor drive; the feeding mechanism 6 may be a suction nozzle that transfers the box shell and the plate in two stages, and adsorbs waste edges when transferring the box shell.

[0036] See appendix Figure 2-3 The feeding mechanism 3 includes a hopper assembly 32, a feeding platform 31, and a sheet material feeding assembly 33. The feeding platform 31 and the hopper assembly 32 are arranged horizontally. The sheet material feeding assembly 33 includes a mounting frame 331, which is lifted and moved horizontally. Shaking suction nozzles 332 are lifted on both sides of the mounting frame 331. A material picking suction nozzle 333 is provided in the middle of the mounting frame 331. Splitting air nozzles 334 are provided on both sides of the mounting frame 331. The sheet material feeding assembly 33 is equipped with a blowing dust removal component 34.

[0037] In this embodiment, the hopper assembly 32 has stacked boards. The shaking suction nozzle 332 and the picking suction nozzle 333 adsorb the boards. The shaking suction nozzle 332 moves up and down, causing the boards to bend. Thick boards that are stuck together will fall off due to insufficient contact and the influence of gravity. The split air nozzle 334 blows air into the spaces between the boards to remove static electricity. Thin boards fall off due to gravity. The blowing dust removal component 34 blows out negative ion air to remove dust. The hopper assembly 32 includes a first hopper and a second hopper. The mounting frame 331 is horizontally movable. The controller adjusts the stroke of the mounting frame 331 to change the picking object.

[0038] See appendix Figure 4-5The feeding platform 31 includes a transverse pusher 311, a longitudinal pusher 312, a feeding table 313, a longitudinal synchronous belt 317, and a transverse synchronous belt 319. The transverse pushers 311 are arranged to move laterally, with two sets of transverse pushers 311 moving closer or further apart. The longitudinal pushers 312 are arranged to move longitudinally, with two sets of longitudinal pushers 312 moving closer or further apart. The feeding table 313 is provided with a transverse elongated slot 314 for the transverse pushers 311 to pass through and move laterally, and a slot for the longitudinal pushers 319 to move laterally. 2. A longitudinally elongated slot 315 passes through and moves longitudinally. An array of air-breaking holes 316 is distributed on the feeding table 313. The longitudinal synchronous belt 317 is driven by the longitudinal power source 318. The longitudinal synchronous belt 317 is driven by the longitudinal push block 312. The transverse synchronous belt 319 is vertically offset from the longitudinal synchronous belt 317. The transverse synchronous belt 319 is driven by the transverse power source 320. The transverse synchronous belt 319 is driven by the transverse push block 311.

[0039] In this embodiment, the transverse power source 320 and the longitudinal power source 318 drive the transverse synchronous belt 319 and the longitudinal synchronous belt 317 to move, thereby driving the transverse push block 311 and the longitudinal push block 312 to push the plate to complete the centering and alignment. The response speed is fast and the precision is high. The adjustment can be completed by changing the stroke of the synchronous belt. The air rupture hole breaks the negative pressure between the suction nozzle and the feeding table 313 when they are attached, so that the suction nozzle will not be attracted to the feeding table 313 even if it moves accidentally. The longitudinal push block 312 and the transverse push block 311 are respectively connected to the slider. The slider is slidably set on the slide rail, which is mounted on the bracket to realize the support and movement guidance of the push block.

[0040] The above description represents the preferred embodiment of this utility model. It should be noted that the protection scope of this utility model is not limited thereto. For those skilled in the art, various improvements, modifications, or equivalent substitutions can be made without departing from the equivalent inventive concept disclosed in this utility model, and these modifications and substitutions are also considered to be within the protection scope of this utility model.

Claims

1. A vacuum forming edge-sawing production line, characterized in that: The system includes a main conveyor belt (1) and a dual-station vacuum forming and edge-sawing machine (2). The dual-station vacuum forming and edge-sawing machine (2) is arranged along the conveying direction of the main conveyor belt (1). A finished product transfer mechanism is connected between the main conveyor belt (1) and the dual-station vacuum forming and edge-sawing machine (2). The dual-station vacuum forming and edge-sawing machine (2) includes a feeding mechanism (3), a dual-station vacuum forming mechanism (4), a box shell discharge mechanism (5), a picking and feeding mechanism (6), a dual-station edge-sawing mechanism (7), and a box shell transfer mechanism. The feeding mechanism (3) includes a feeding platform (31). The box shell discharge mechanism (5) is connected to the feeding platform. (31) The material feeding mechanism (6) is arranged horizontally on the same side of the dual-station vacuum forming mechanism (4). The material feeding mechanism (6) rotates between the feeding platform (31), the dual-station vacuum forming mechanism (4), and the box shell discharge mechanism (5). The material feeding mechanism (6) includes a cross frame (61), a longitudinal beam (62), and a material feeding assembly (63). The longitudinal beam (62) is laterally moved on the cross frame (61), and the material feeding assembly (63) is longitudinally moved on the longitudinal beam (62). The box shell transfer mechanism connects the box shell discharge mechanism (5) and the dual-station sawing mechanism (7).

2. The vacuum forming edge-sawing production line as described in claim 1, characterized in that: The feeding mechanism (3) includes hopper assembly (32); The feeding platform (31) is arranged laterally with the hopper assembly (32); The sheet material feeding assembly (33) includes a mounting frame (331), which is lifted and moved laterally. Shaking suction nozzles (332) are lifted on both sides of the mounting frame (331), a material picking suction nozzle (333) is provided in the middle of the mounting frame (331), and a splitting air nozzle (334) is provided on both sides of the mounting frame (331). The sheet material feeding assembly (33) is equipped with a blowing dust removal component (34).

3. The vacuum forming edge-sawing production line as described in claim 1, characterized in that: The feeding station (31) includes The lateral push block (311) is configured to move laterally, with the two sets of lateral push blocks (311) moving closer or further apart; The longitudinal push blocks (312) are longitudinally movable, and the two sets of longitudinal push blocks (312) are close to or far apart; The feeding platform (313) is provided with a transverse long slot (314) through which the transverse push block (311) passes and moves laterally, and a longitudinal long slot (315) through which the longitudinal push block (312) passes and moves longitudinally. An array of air-breaking holes (316) is distributed on the feeding platform (313). A longitudinal synchronous belt (317) is driven to a longitudinal power source (318), and the longitudinal synchronous belt (317) is driven to a longitudinal push block (312); A transverse synchronous belt (319) is vertically offset from the longitudinal synchronous belt (317). The transverse synchronous belt (319) is connected to the transverse power source (320) and to the transverse push block (311).

4. The vacuum forming edge-sawing production line as described in claim 1, characterized in that: The feeding assembly (63) includes A movable seat (631) is longitudinally movable on the longitudinal beam (62); The mounting arm (632) is raised and lowered on the movable seat (631); Mounting base (633) is rotatably mounted on mounting arm (632). Mounting base (633) has a plate-picking and plate-placing state and a molded product-picking and plate-placing state. Mounting base (633) rotates to switch between the plate-picking and plate-placing state and the molded product-picking and plate-placing state. Clamping arms (634) are arranged on the left and right sides of the mounting base (633), and a receiving space (635) for accommodating the main body of the molded product is formed between the clamping arms (634). A clamping power source (636) is provided on the clamping arms (634). A clamping block (637) is disposed on the clamping arm (634), and the clamping power source (636) on both sides drives the clamping blocks (637) on both sides to move closer or further away; A suction plate component (638) is disposed on the clamping arm (634). The suction plate component (638) has a suction hole (639). When the mounting base (633) is in the state of picking up and placing the plate, the suction hole (639) faces downward. When the mounting base (633) is in the state of picking up and placing the molded product, the suction hole (639) faces upward.

5. The vacuum forming edge-sawing production line as described in claim 4, characterized in that: Transmission components are provided between both ends of the longitudinal beam (62) and the cross frame (61), and the transmission components correspond one-to-one with the transverse motion power source (36).

6. The vacuum forming edge-sawing production line as described in claim 5, characterized in that: The transmission assembly includes A transverse rack is provided on the crossbar (61); A gear that meshes with the transverse rack, the gear being connected to the output shaft of the transverse motion power source (36), the transverse motion power source (36) being disposed on the longitudinal beam (62).

7. The vacuum forming edge-sawing production line as described in claim 1, characterized in that: The dual-station sawing mechanism (7) includes a first sawing station (71) and a second sawing station (72). The first sawing station (71) and the second sawing station (72) are arranged longitudinally, and the main conveyor belt (1) is arranged transversely.

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