Two-shaft non-contact car washer with profiling cleaning function

Abstract

The utility model discloses a two-shaft non-contact car washing machine with a profiling cleaning function, which comprises a fixed frame and a detection table, the fixed frame is fixedly arranged on the detection table, a sky machine assembly used for profiling and cleaning a car is arranged above the fixed frame, and the detection table is fixedly arranged on the detection table. The sky machine assembly comprises a sky machine walking track, a sky machine outer frame, an ultrasonic distance sensor, a central rotating shaft, a rotating jet swing arm and a rotating angle positioning code disc; the device is simple in structure and reasonable in design, the distance between the device and the ground of the detection table is detected through the ultrasonic distance sensor, the parking state of a vehicle is judged, then the posture outline of the vehicle is detected through the ultrasonic detector, and finally profiling cleaning is conducted through the rotary jet flow swing arm. Real-time monitoring can be achieved according to different vehicle contours, the proper distance between the rotary jet flow swing arm and a vehicle body is achieved, the situation that the vehicle is scratched is avoided, and the optimal vehicle washing effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of contactless car wash technology, specifically a two-axis contactless car wash machine with contour cleaning function. Background Technology

[0002] A car wash machine is a machine that uses computer-controlled brushes and high-pressure water to automatically clean cars. It mainly consists of a control system, circuits, air circuits, water circuits, and mechanical structures. The cleanliness of the car wash machine is related to the pressure of the high-pressure water gun, the water jet flow rate, and the distance between the nozzle and the car body. The water gun pressure and water jet flow rate have become fixed values.

[0003] The shortcomings of existing technology:

[0004] The current contactless car wash machine does not control the distance between the nozzle and the car body to the optimal value, and cannot monitor the contours of different car models in real time. As a result, the nozzle may scratch the car body during the wash, resulting in poor cleaning effect. Utility Model Content

[0005] The purpose of this invention is to provide a two-axis non-contact car wash machine with contour cleaning function to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a two-axis non-contact car wash machine with contour cleaning function, comprising a fixed frame and a detection platform, wherein the fixed frame is fixedly disposed on the detection platform, and a top-mounted assembly for contour cleaning and vehicle washing is disposed above the fixed frame, the top-mounted assembly comprising:

[0007] The Tianji walking track is fixedly installed on both sides of the top of the fixed frame according to the vehicle parking direction;

[0008] The outer frame of the celestial mechanism is provided with wheels on both sides and moves on the celestial mechanism's track.

[0009] An ultrasonic distance sensor is provided at the bottom of the outer frame of the astronaut for irradiating the detection platform.

[0010] A central rotating shaft is vertically positioned at the center of the outer frame of the celestial mechanism, and the central rotating shaft is connected to a first reduction motor and controlled by the first reduction motor.

[0011] A rotating jet swing arm is connected to the central rotating shaft and is located below the outer frame of the celestial machine. The rotating jet swing arm is equipped with a rotating jet pipe for washing vehicles. The rotating jet swing arm is controlled by a drive reduction motor for the rotating jet pipe.

[0012] A rotation angle positioning code disk is provided on the outer frame of the astronomical device for detecting the rotation angle, and the rotation angle positioning code disk is connected to the central rotation axis.

[0013] Preferably, the rotating jet swing arm includes a horizontal jet swing arm tube and a vertical jet swing arm tube, the horizontal jet swing arm tube is connected to the central rotation axis, and the vertical jet swing arm tube is movably connected to the horizontal jet swing arm tube.

[0014] Preferably, the outer frame of the astronaut is provided with a high-pressure water pipe and a car wash liquid pipe connected to the rotating jet swing arm.

[0015] Preferably, the auger assembly further includes a fan for providing pressure to the high-pressure water pipe, the fan being disposed inside the outer frame of the auger and connected to the high-pressure water pipe.

[0016] Preferably, the walking wheels are mounted on both sides of the outer frame of the celestial machine via a drive shaft, and the drive shaft is connected to a celestial machine walking drive reduction motor and controlled by the celestial machine walking drive reduction motor.

[0017] Preferably, the distance between the jet swing arm vertical pipe and the vehicle is set to 23~26cm.

[0018] Preferably, the outer frame of the celestial machine is equipped with anti-tipping wheels on both sides.

[0019] Preferably, two ultrasonic detectors for detecting distance are respectively provided on both sides of the fixed frame.

[0020] Preferably, the fixed frame is equipped with a parking position photoelectric detector and a parking over-position photoelectric detector for detecting the vehicle position. One side of the fixed frame is equipped with a high-pressure plunger pump for providing high-pressure cleaning water to the Tianji component, a car wash liquid tank for providing car wash liquid to the Tianji component, and an electrical control cabinet.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This dual-axis contactless car wash machine with contour-following cleaning function is equipped with a "sky machine" component, which includes a sky machine travel track, a sky machine outer frame, an ultrasonic distance sensor, a central rotating shaft, a rotating jet swing arm, and a rotating angle positioning encoder. The ultrasonic distance sensor detects the distance between the car and the ground of the detection platform and determines the vehicle's parking status. Then, the ultrasonic detector detects the vehicle's posture contour. Finally, the rotating jet swing arm performs contour-following cleaning. It can monitor different vehicle contours in real time and maintain an appropriate distance between the rotating jet swing arm and the vehicle body to avoid scratching the vehicle and achieve the best car wash effect. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a top view of the detection state of this utility model;

[0025] Figure 3 This is a schematic diagram of the celestial mechanism component of this utility model;

[0026] Figure 4 This is a front view of the celestial mechanism component of this utility model;

[0027] Figure 5 This is a top view of the celestial mechanism component of this utility model;

[0028] In the diagram: 110, Fixed frame; 120, Detection platform; 130, Tianji component; 131, Tianji walking track; 132, Tianji outer frame; 133, Walking wheel; 1331, Drive shaft; 1332, Tianji walking drive geared motor; 134, Ultrasonic distance sensor; 135, Central rotating shaft; 136, First geared motor; 137, Rotating jet swing arm; 1371, Jet swing arm horizontal pipe; 1372, Jet swing arm vertical pipe; 138, Rotating jet pipe; 139, Rotating jet pipe drive geared motor; 1310, Rotation angle positioning encoder; 1311, Fan; 141, High-pressure water pipe; 142, Car wash liquid pipe; 150, Walking anti-rollover wheel; 171, Parking position photoelectric detector; 172, Parking over-position photoelectric detector; 173, High-pressure plunger pump; 174, Car wash liquid tank; 175, Electrical control cabinet. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integrated connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0033] Example

[0034] Please see Figure 1-5As shown, this utility model provides a two-axis contactless car wash machine with contour cleaning function: it includes a fixed frame 110 and a detection platform 120. The fixed frame 110 is fixedly installed on the detection platform 120 by expansion bolts. The top of the fixed frame 110 is equipped with a gantry assembly 130 for contour cleaning of vehicles. The gantry assembly 130 includes a gantry walking track 131, a gantry outer frame 132, an ultrasonic distance sensor 134, a central rotating shaft 135, a rotating jet swing arm 137, and a rotating angle positioning encoder 1310. The gantry walking track 131 is arranged according to... The vehicle is fixedly installed on both sides of the top of the fixed frame 110 in the parking direction. The outer frame 132 of the astronomical device has driving wheels 133 mounted on both sides via drive shafts 1331, and the wheels 133 allow the astronomical device to move along the track 131. An ultrasonic distance sensor 134 for irradiating the detection platform 120 is installed at the bottom of the outer frame 132. A central rotating shaft 135 is installed at the center of the outer frame 132, and is connected to a first reduction motor 136, which controls the rotation angle positioning encoder. 1310 is installed on the outer frame 132 of the astronaut and connected to the central rotating shaft 135. The rotation angle positioning encoder 1310 is used to detect the rotation angle of the rotating jet swing arm 137 and realize the fixed angle rotation of the rotating jet swing arm 137. The rotating jet swing arm 137 is connected to the central rotating shaft 135 and installed below the outer frame 132 of the astronaut. The rotating jet swing arm 137 is equipped with a rotating jet pipe 138 for washing vehicles. The rotating jet swing arm 137 is controlled by a drive reduction motor 139 connected to the rotating jet pipe. The system operates by installing a high-pressure plunger pump 173 for providing high-pressure cleaning water, a car wash liquid tank 174 for providing car wash liquid, and an electrical control cabinet 175 on one side of the fixed frame 110. The system uses an ultrasonic distance sensor 134 to detect the distance between the vehicle and the ground of the detection platform 120 and to determine the vehicle's parking status. Then, an ultrasonic detector detects the vehicle's posture and contour. Finally, a rotating jet swing arm 137 is used for contour cleaning. The system can monitor different vehicle contours in real time and maintain the appropriate distance between the rotating jet swing arm 137 and the vehicle body to achieve the best car wash effect.

[0035] Furthermore, the walking wheels 133 are set on both sides of the outer frame 132 of the Tianji through the transmission shaft 1331. The transmission shaft 1331 is connected to the Tianji walking drive reduction motor 1332 and is controlled by the Tianji walking drive reduction motor 1332. Walking anti-tipping wheels 150 are installed on both sides of the outer frame 132 of the Tianji to ensure the safety of the Tianji component 130 during car washing.

[0036] Furthermore, the ultrasonic distance sensor 134 pre-detects the distance Y to the detection platform 120 in the absence of a vehicle and in standby mode, and controls the PLC to calibrate within the range of Y±20cm as the absence of a vehicle. When a vehicle enters the detection platform 120, the parking position photoelectric detector 171 and the parking overshoot photoelectric detector 172 confirm that the front edge of the vehicle has reached the correct position. The ultrasonic distance sensor 134 then performs a secondary confirmation of the vehicle's parking status using the value Y±20cm. Then, the gantry assembly 130 starts moving forward, and the rotating jet swing arm 137 cleans the side of the vehicle. The ultrasonic distance sensor 134 detects in real time and compares the detected value with Y±20cm. When the values ​​are met, the PLC determines that the gantry assembly 130 has moved to the rear of the vehicle, and the gantry assembly 130 stops running. The rotating jet swing arm 137 rotates and cleans the rear of the vehicle. Finally, when the gantry assembly 130 returns, the ultrasonic distance sensor 134 does not need to detect, and the gantry assembly 130 returns to the starting point.

[0037] Furthermore, two ultrasonic detectors for detecting distances are installed on both sides of the fixed frame 110. A parking position photoelectric detector 171 and a parking overshoot photoelectric detector 172 are installed near the front of the fixed frame 110 to detect the vehicle's position. After the vehicle enters the detection platform 120, the parking position photoelectric detector 171 and the parking overshoot photoelectric detector 172 determine whether the front edge of the vehicle has reached the correct position, and the rear of the vehicle is detected by the ultrasonic distance sensor 134. Then, the distances from the two sides of the fixed frame 110 to the vehicle are detected by the four ultrasonic detectors and recorded as A, B, C, and D respectively. The distances from the center of the detection platform 120 to the two ends of the fixed frame 110 are subtracted from the distances from the two sides of the fixed frame 110 to the vehicle to obtain the distances from the center of the detection platform 120 to the two sides of the vehicle, namely LA, LB, LC, and LD respectively. The boundary line of one side of the vehicle is fitted by LA and LB, and the boundary line of the other side of the vehicle is fitted by LC and LD.

[0038] Furthermore, the rotating jet swing arm 137 includes a horizontal jet swing arm tube 1371 and a vertical jet swing arm tube 1372. The horizontal jet swing arm tube 1371 is connected to the central rotating shaft 135, and the vertical jet swing arm tube 1372 is movably connected to the horizontal jet swing arm tube 1371. The outer frame 132 is equipped with a high-pressure water pipe 141 and a car wash liquid pipe 142 that connect to the rotating jet swing arm 137. The high-pressure water pipe 141 is connected to a fan 1311 that provides pressure, and the fan 1311 is installed inside the outer frame 132.

[0039] Furthermore, the central rotating shaft 135 is driven by the first reduction motor 136 to achieve rotation. Simultaneously, a rotation angle positioning encoder 1310 is installed on the central rotating shaft 135 to detect the rotation angle, thus achieving a fixed-angle rotation of the jet swing arm 137. When the axis of the jet swing arm horizontal tube 1371 is perpendicular to the central rotating shaft 135, the distance from the jet swing arm vertical tube 1372 to the central rotating shaft 135 is denoted as W. When the jet swing arm horizontal tube 1371 rotates by an angle α, the distance from the jet swing arm vertical tube 1372 to the central rotating shaft 135 is denoted as W. The distance between pipe 1372 and the central rotation axis 135 is denoted as W1 = W × cosα. The PLC sets W1 = L-A + 25, W1 = L-B + 25, W1 = L-C + 25, and W1 = L-D + 25, so that the vertical pipe of the jet swing arm 1372 is 25cm away from the vehicle for cleaning. This ensures that the high-pressure water has a good rinsing effect, and also ensures that the vertical pipe of the jet swing arm 1372 is at a sufficient safe distance from the car, while avoiding scratching the car's rearview mirror.

[0040] The working principle of this utility model is as follows:

[0041] In this embodiment, a two-axis contactless car wash machine with contour cleaning function is used. When a vehicle enters the detection platform 120, the front edge of the vehicle is determined to be in the correct position by the parking position photoelectric detector 171 and the parking overshoot photoelectric detector 172. The distance between the vehicle and the detection platform 120 is detected by the ultrasonic distance sensor 134 and compared with Y±20cm to confirm the rear position of the vehicle. Before the operation of the oscillator component 130, the distances from the two sides of the fixed frame 110 to the vehicle are detected by the four ultrasonic detectors and recorded as A, B, C, and D respectively. The distances from the center of the detection platform 120 to the two ends of the fixed frame 110 are subtracted from the distances from the two sides of the fixed frame 110 to the vehicle to obtain the distances from the center of the detection platform 120 to the two sides of the vehicle, namely LA, LB, LC, and LD respectively. The boundary line of one side of the vehicle is fitted by LA and LB, and the boundary line of the vehicle is fitted by LC and LD. On the other side of the boundary line, the vehicle contouring is now complete. Then, the Tianji component 130 moves forward, the high-pressure plunger pump 173 provides high-pressure cleaning water to the rotating jet swing arm 137, and the car wash liquid tank 174 provides car wash liquid to the rotating jet swing arm 137. Following the contouring path, the horizontal and vertical jet swing arm pipes 1371 and 1372 clean the side of the vehicle. While cleaning, the horizontal and vertical jet swing arm pipes 1371 and 1372 are kept 25cm away from the vehicle body. The ultrasonic distance sensor 134 monitors in real time. When the PLC determines that the Tianji component 130 has reached the rear of the vehicle, the Tianji component 130 stops running. The horizontal and vertical jet swing arm pipes 1371 and 1372 rotate and clean the rear of the vehicle, again keeping the vertical jet swing arm pipe 1372 25cm away from the rear of the vehicle. After cleaning, the Tianji component 130 returns to the starting point.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A biaxial non-contact car wash machine with contour cleaning function, comprising a fixed frame (110) and a detection platform (120), characterized in that: The fixed frame (110) is fixedly mounted on the testing platform (120), and a tracking assembly (130) for contouring and cleaning the vehicle is mounted above the fixed frame (110). The tracking assembly (130) includes: The Tianji walking track (131) is fixedly installed on both sides of the top of the fixed frame (110) according to the vehicle parking direction; The outer frame of the Heavenly Mechanism (132) is provided with walking wheels (133) on both sides and moves on the Heavenly Mechanism walking track (131) through the walking wheels (133). An ultrasonic distance sensor (134) is provided at the bottom of the outer frame (132) of the Tianji for irradiating the detection platform (120) for detection. A central rotating shaft (135) is vertically positioned at the center of the outer frame (132) of the celestial machine. The central rotating shaft (135) is connected to a first reduction motor (136) and is controlled to operate by the first reduction motor (136). A rotating jet swing arm (137) is connected to the central rotating shaft (135) and is located below the outer frame (132) of the Tianji. The rotating jet swing arm (137) is provided with a rotating jet pipe (138) for washing vehicles. The rotating jet swing arm (137) is connected to a rotating jet pipe drive reduction motor (139) and is controlled by the rotating jet pipe drive reduction motor (139). The outer frame (132) of the astronomical machine is provided with a rotation angle positioning code disk (1310) for detecting the rotation angle, and the rotation angle positioning code disk (1310) is connected to the central rotation axis (135).

2. The dual-axis non-contact car wash machine with contour cleaning function according to claim 1, characterized in that: The rotating jet swing arm (137) includes a jet swing arm horizontal tube (1371) and a jet swing arm vertical tube (1372). The jet swing arm horizontal tube (1371) is connected to the central rotating shaft (135), and the jet swing arm vertical tube (1372) is movably connected to the jet swing arm horizontal tube (1371).

3. A dual-axis contactless car wash machine with contour cleaning function according to claim 1, characterized in that: The outer frame (132) of the celestial machine is provided with a high-pressure water pipe (141) and a car wash liquid pipe (142) connected to the rotating jet swing arm (137).

4. A two-axis non-contact car wash machine with contour cleaning function according to claim 3, characterized in that: The Tianji assembly (130) also includes a fan (1311) for providing pressure to the high-pressure water pipe (141), the fan (1311) being disposed inside the Tianji outer frame (132) and connected to the high-pressure water pipe (141).

5. A two-axis non-contact car wash machine with contour cleaning function according to claim 1, characterized in that: The walking wheels (133) are located on both sides of the outer frame (132) of the Tianji through a drive shaft (1331). The drive shaft (1331) is connected to the Tianji walking drive reduction motor (1332) and is controlled by the Tianji walking drive reduction motor (1332).

6. A dual-axis non-contact car wash machine with contour cleaning function according to claim 2, characterized in that: The distance between the jet swing arm vertical pipe (1372) and the vehicle is set to 23~26cm.

7. A two-axis non-contact car wash machine with contour cleaning function according to claim 1, characterized in that: The outer frame (132) of the Tianji is equipped with anti-tipping wheels (150) on both sides.

8. A two-axis non-contact car wash machine with contour cleaning function according to claim 1, characterized in that: Two ultrasonic detectors for detecting distance are respectively provided on both sides of the fixed frame (110).

9. A two-axis non-contact car wash machine with contour cleaning function according to claim 1, characterized in that: The fixed frame (110) is equipped with a parking position photoelectric detector (171) and a parking over-position photoelectric detector (172) for detecting the vehicle position. On one side of the fixed frame (110) are a high-pressure plunger pump (173) for providing high-pressure cleaning water to the Tianji component (130), a car wash liquid tank (174) for providing car wash liquid to the Tianji component (130), and an electrical control cabinet (175).

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