Auxiliary device for replacing automobile battery
By designing a car battery replacement auxiliary device with lifting and clamping components, the problem of manual handling of battery packs was solved, enabling convenient disassembly and handling of battery packs, reducing the physical exertion of workers, and improving work efficiency.
Patent Information
- Application Number
- CN202520392979.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-07
AI Technical Summary
In the existing technology, when replacing a car battery, the heavy battery pack must first be removed from the bottom of the car and then manually carried onto the vehicle body. The operation is cumbersome and consumes a lot of physical strength, and the workload has not been fundamentally improved.
An auxiliary device for replacing automotive batteries has been designed, comprising a lifting assembly, a clamping assembly, and an auxiliary assembly. The device is designed to fit tightly against the bottom of the battery pack via a support plate, and to secure the battery pack using the clamping plate. Combined with the control of cylinders and motors, the device enables the automatic disassembly and transport of the battery pack.
It effectively reduces the workload of staff, reduces physical exertion, improves work efficiency, and enables convenient replacement of battery packs without the need for manual handling.
Smart Images

Figure CN223934683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive battery replacement technology, specifically to an auxiliary device for automotive battery replacement. Background Technology
[0002] Most new energy vehicles are electric-driven and require a large number of battery boxes for vehicle use. The battery boxes are usually installed on the chassis of the vehicle via battery brackets. When replacing, inspecting and repairing the vehicle battery, the vehicle needs to be lifted up and the battery brackets need to be removed from the bottom to take out the battery.
[0003] A battery replacement auxiliary trolley, as described in an existing Chinese patent (authorization announcement number: CN217146033U), includes a trolley body and a push-pull structure. The trolley body includes a base plate, a baffle, and multiple wheels. The base plate is horizontally positioned, and the baffle surrounds its outer perimeter, forming a support space for placing batteries. The top of the support space has an opening. The multiple wheels are spaced apart on the baffle along a first direction and located on both sides of the base plate along a second direction, perpendicular to each other. The push-pull structure includes a support frame and a handrail. The bottom of the support frame is connected to one end of the base plate, and the top of the support frame is connected to the handrail. The end of the baffle away from the support frame has an opening for the battery to pass through, communicating with the support space. The end of the base plate away from the support frame has a guide ramp sloping downwards from its edge. The support space carries the battery, the baffle prevents the battery from falling, and the wheels, in conjunction with the trolley body, transport the battery to the battery charging area, reducing the workload of the operators.
[0004] The aforementioned documents, by setting up a mobile vehicle, can assist operators in more easily transporting batteries, thereby reducing workload. However, when using the vehicle in the aforementioned documents to replace batteries, the staff still need to first remove the heavy battery pack from the bottom of the car and then manually carry it onto the vehicle. Since car battery packs are usually heavy and located low, this process is not only cumbersome but also consumes a lot of physical strength, so the workload of the staff has not been fundamentally improved and the operation is extremely inconvenient. Therefore, this application provides an auxiliary device for replacing car batteries. Utility Model Content
[0005] The purpose of this application is to provide an auxiliary device for replacing automobile batteries, in order to solve the problem that during replacement or installation, it is still necessary to remove the heavy battery pack from the bottom of the car and then manually carry it to the vehicle body.
[0006] To achieve the above objectives, this application specifically adopts the following technical solution:
[0007] A car battery replacement auxiliary device includes a car body. Handles are symmetrically fixedly connected to one side of the car body. A controller is fixedly connected to the top of the car body. A support frame is fixedly connected to the top of the car body. An adjusting block is slidably connected inside the support frame. A connecting plate is fixedly connected to one side of the adjusting block. A support plate is slidably connected to the top of the connecting plate. Lights are symmetrically fixedly connected to both sides of the support plate. The lights are electrically connected to the controller. A lifting assembly is installed inside the support frame. A clamping assembly is installed inside the support plate. Auxiliary components are installed on both sides of the car body.
[0008] Preferably, the support frame has grooves on both sides inside, one of the grooves is fixedly connected to the bottom of a motor, the output end of the motor is fixedly connected to a threaded rod, both ends of the adjusting block are slidably connected in the groove, one end of the adjusting block is threadedly connected to the threaded rod, and the motor is electrically connected to the controller.
[0009] Preferably, a guide rod is fixedly connected inside another of the grooves, and the end of the adjusting block away from the threaded rod is slidably connected to the guide rod.
[0010] Preferably, a cylinder is fixedly connected to one side of the adjusting block, a sliding groove is symmetrically opened on the top of the connecting plate, a slider is symmetrically fixedly connected to the bottom of the support plate, the slider is slidably connected in the sliding groove, the output end of the cylinder is fixedly connected to one end of the support plate, and the cylinder is electrically connected to the controller.
[0011] Preferably, the clamping assembly includes a second motor fixedly connected to the top surface inside the support plate. A gear is fixedly connected to the output end of the second motor. Guide blocks are symmetrically fixedly connected inside the support plate. A rack is slidably connected inside each of the two guide blocks. A connecting block is fixedly connected to one end of each of the two racks. A sliding plate is symmetrically fixedly connected to the top of each of the two connecting blocks. A clamping plate is fixedly connected to the top of each of the two sliding plates. Two guide slots are symmetrically opened on the top of the support plate. The two sliding plates are slidably connected in the corresponding guide slots. The second motor is electrically connected to the controller.
[0012] Preferably, one side of the clamping plate and the top of the support plate are both fixedly connected with rubber anti-slip pads.
[0013] Preferably, the auxiliary component includes fixed plates symmetrically fixed to both sides of the vehicle body, and a second cylinder is fixedly connected to the top of each of the two fixed plates. A U-shaped block is rotatably connected to the output end of the second cylinder, and a wheel is rotatably connected inside the U-shaped block. The second cylinder is electrically connected to the controller.
[0014] In summary, this application includes at least one of the following beneficial effects;
[0015] 1. This application, through the setting of lifting components and clamping components, can make the top surface of the support plate fit tightly against the bottom of the car battery pack, and then clamp and fix it to both sides of the battery pack by two clamping plates. After the battery pack is disassembled, simply reverse the adjustment block and support plate to lower, and the battery pack can be easily detached for replacement. This effectively reduces the workload of the staff, assists in battery pack replacement, eliminates the need to manually carry the battery pack, reduces physical labor consumption, and effectively improves work efficiency.
[0016] 2. This application, by setting up a cylinder, a slide groove and a slider, when the position of the support plate does not reach the bottom of the battery pack, the cylinder can push the support plate to drive the slider to slide inside the slide groove, thereby pushing the support plate forward until the support plate is moved to the bottom of the battery pack, which greatly improves the practicality and convenience of the device and better adapts to different vehicle conditions. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the main body of the device in this application.
[0018] Figure 2 This is a three-dimensional structural diagram of the lifting component in this application.
[0019] Figure 3 This is a schematic diagram of the connection structure between the connecting plate and the support plate in this application.
[0020] Figure 4 This is an exploded view of the clamping component in this application.
[0021] Figure 5 yes Figure 1 Enlarged view of point A in the middle.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Body; 2. Handle; 3. Controller; 4. Support frame; 5. Adjusting block; 6. Connecting plate; 7. Support plate; 8. Lighting lamp; 9. Groove; 10. Motor 1; 11. Threaded rod; 12. Guide rod; 13. Cylinder 1; 14. Slide groove; 15. Slider; 16. Motor 2; 17. Gear; 18. Guide block; 19. Rack; 20. Connecting block; 21. Sliding plate; 22. Clamping plate; 23. Guide groove; 24. Rubber anti-slip pad; 25. Fixing plate; 26. Cylinder 2; 27. U-shaped block; 28. Wheel. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1—5. The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0025] This application discloses an auxiliary device for replacing automobile batteries.
[0026] Reference Figure 1 A car battery replacement auxiliary device includes a car body 1, a handle 2 symmetrically fixedly connected to one side of the car body 1, a controller 3 fixedly connected to the top of the car body 1, a support frame 4 fixedly connected to the top of the car body 1, an adjusting block 5 slidably connected inside the support frame 4, a connecting plate 6 fixedly connected to one side of the adjusting block 5, a support plate 7 slidably connected to the top of the connecting plate 6, and lighting lamps 8 symmetrically fixedly connected to both sides of the support plate 7. The lighting lamps 8 are electrically connected to the controller 3. A lifting component is installed inside the support frame 4, a clamping component is installed inside the support plate 7, and auxiliary components are installed on both sides of the car body 1.
[0027] In use, first pull the device to one side of the bottom of the car, then start the lifting assembly via controller 3. The lifting assembly allows for precise adjustment of the position of the adjusting block 5, which in turn causes the connecting plate 6 and the support plate 7 to gradually rise until the top surface of the support plate 7 is tightly fitted to the bottom of the car battery pack. At this point, the clamping assembly inside the support plate 7 can be activated to clamp and fix the sides of the battery pack. Then, the battery pack can be manually removed and separated from the car. Next, reverse the operation of the lifting assembly to lower the connecting plate 6 and the support plate 7. With the assistance of the clamping assembly, the battery pack can be firmly held on the support plate 7, preventing it from shaking and falling off when moving. Finally, the auxiliary assembly can easily push the car body 1 to transport the battery pack. Therefore, during the battery pack replacement process, it can effectively reduce the workload of the staff, assist in battery pack replacement, eliminate the need for manual handling of the battery pack, reduce physical exertion, and effectively improve work efficiency.
[0028] Reference Figure 1 and Figure 2 The support frame 4 has grooves 9 on both sides inside. A motor 10 is fixedly connected to the bottom of one of the grooves 9. A threaded rod 11 is fixedly connected to the output end of the motor 10. Both ends of the adjusting block 5 are slidably connected in the groove 9. One end of the adjusting block 5 is threadedly connected to the threaded rod 11. The motor 10 is electrically connected to the controller 3. A guide rod 12 is fixedly connected inside the other groove 9. The end of the adjusting block 5 away from the threaded rod 11 is slidably connected to the guide rod 12.
[0029] When the height of the adjusting block 5 needs to be adjusted, the motor 10 can be started by the controller 3 to drive the threaded rod 11 to rotate. Since one end of the adjusting block 5 is threadedly connected to the threaded rod 11, the rotation of the threaded rod 11 will drive the adjusting block 5 to slide along the inner wall of the groove 9. At the same time, the end of the adjusting block 5 away from the threaded rod 11 slides on the guide rod 12 to limit the adjustment block 5 and prevent the adjusting block 5 from rotating. At this time, by adjusting the position of the adjusting block 5, the connecting plate 6 and the support plate 7 can be moved up and down until the top surface of the support plate 7 is tightly attached to the bottom surface of the car battery pack.
[0030] Reference Figure 1 and Figure 3 A cylinder 13 is fixedly connected to one side of the adjusting block 5. A sliding groove 14 is symmetrically opened on the top of the connecting plate 6. A slider 15 is symmetrically fixedly connected to the bottom of the support plate 7. The slider 15 is slidably connected in the sliding groove 14. The output end of the cylinder 13 is fixedly connected to one end of the support plate 7. The cylinder 13 is electrically connected to the controller 3.
[0031] When the support plate 7 cannot reach the bottom of the battery pack, the controller 3 can start the cylinder 13. Since the output end of the cylinder 13 is fixedly connected to one end of the support plate 7, when the cylinder 13 extends, it will push the support plate 7 and drive the slider 15 to slide inside the slide groove 14, thereby pushing the support plate 7 forward until the support plate 7 is moved to the bottom of the battery pack. This greatly improves the practicality and convenience of the device and better adapts to different vehicle conditions.
[0032] Reference Figure 1 and Figure 4 The clamping assembly includes a second motor 16 fixedly connected to the top surface inside the support plate 7. A gear 17 is fixedly connected to the output end of the second motor 16. Guide blocks 18 are symmetrically fixedly connected inside the support plate 7. A rack 19 is slidably connected inside each of the two guide blocks 18. A connecting block 20 is fixedly connected to one end of each of the two racks 19. A sliding plate 21 is symmetrically fixedly connected to the top of each of the two connecting blocks 20. A clamping plate 22 is fixedly connected to the top of each of the two sliding plates 21. Two guide grooves 23 are symmetrically opened on the top of the support plate 7. The two sliding plates 21 are slidably connected in the corresponding guide grooves 23. The second motor 16 is electrically connected to the controller 3. A rubber anti-slip pad 24 is fixedly connected to one side of the clamping plate 22 and the top of the support plate 7.
[0033] Once the top of the support plate 7 is in contact with the bottom of the battery pack, the controller 3 can start the motor 16 to drive the gear 17 to rotate. Since both racks 19 are meshed with the gear 17, the rotation of the gear 17 will cause the two racks 19 to slide in opposite directions along the inner wall of the guide block 18. At this time, the racks 19 will drive the two connecting blocks 20 to move, causing the two connecting blocks 20 to drive the two sliding plates 21 to slide along the inner wall of the guide groove 23. At the same time, the two sliding plates 21 will drive the two clamping plates 22 to move closer to each other until the two clamping plates 22 are tightly in contact with both sides of the battery pack. At this time, the two rubber anti-slip pads 24 can increase the friction between the clamping plates 22 and the support plate 7 and the battery pack, improve the clamping stability, and prevent the battery pack from falling off, so that the battery pack can stay firmly on the support plate 7, thereby preventing the battery pack from shaking and falling off when moving the battery pack.
[0034] Reference Figure 1 and Figure 5 The auxiliary components include fixed plates 25 symmetrically fixed to both sides of the vehicle body 1. Cylinder 26 is fixedly connected to the top of each of the two fixed plates 25. A U-shaped block 27 is rotatably connected to the output end of cylinder 26. A wheel 28 is rotatably connected inside the U-shaped block 27. Cylinder 26 is electrically connected to controller 3.
[0035] After the battery pack is removed, the controller 3 can start the cylinder 26, which pushes the U-shaped block 27 to drive the wheel 28 down. At this time, the wheel 28 can contact the ground and make the vehicle body 1 away from the ground. According to the effect of friction, the device can be moved stably by pushing the vehicle body 1 through the wheel 28, which is easier and less strenuous, and greatly improves the practicality and convenience of the device.
[0036] The implementation principle of this embodiment of an auxiliary device for replacing a car battery is as follows: First, the device is pulled to one side of the bottom of the car. Then, the controller 3 starts the motor 10 to drive the threaded rod 11 to rotate. Since one end of the adjusting block 5 is threadedly connected to the threaded rod 11, the rotation of the threaded rod 11 will cause the adjusting block 5 to slide along the inner wall of the groove 9. At the same time, the end of the adjusting block 5 away from the threaded rod 11 slides on the guide rod 12 to limit the adjustment block 5 and prevent it from rotating. At this time, by adjusting the position of the adjusting block 5, the connecting plate 6 and the support plate 7 can be moved up and down until the top surface of the support plate 7 is in contact with the car. The bottom surface of the vehicle battery pack fits tightly. When the support plate 7 cannot reach the bottom of the battery pack, the controller 3 can activate cylinder 13. Since the output end of cylinder 13 is fixedly connected to one end of the support plate 7, when cylinder 13 extends, it pushes the support plate 7, causing the slider 15 to slide inside the groove 14, thereby pushing the support plate 7 forward until it is moved to the bottom of the battery pack. This greatly improves the practicality and convenience of the device and better adapts to different vehicle conditions. Then, motor 2 16 can be activated to drive gear 17 to rotate. Since both racks 19 mesh with gear 17, gear 1... When the support plate 7 rotates, it drives the two racks 19 to slide in opposite directions along the inner wall of the guide block 18. At this time, the racks 19 drive the two connecting blocks 20 to move, causing the two connecting blocks 20 to drive the two sliding plates 21 to slide along the inner wall of the guide groove 23. Simultaneously, the two sliding plates 21 drive the two clamping plates 22 to move closer to each other until the two clamping plates 22 are tightly attached to both sides of the battery pack. At this time, the two rubber anti-slip pads 24 can increase the friction between the clamping plates 22 and the support plate 7 and the battery pack, improve the clamping stability, prevent the battery pack from falling off, and ensure that the battery pack can stay firmly on the support plate 7, thereby preventing movement. When the battery pack is being moved, it may shake and fall off. Then, the battery pack can be manually removed and separated from the car. Finally, cylinder 26 is activated, pushing U-shaped block 27 to lower wheel 28. At this point, wheel 28 contacts the ground, lifting the car body 1 off the ground. Due to friction, pushing the car body 1 through wheel 28 allows the device to move stably, making it easier and less strenuous. This greatly improves the device's practicality and convenience. Therefore, during battery pack replacement, it effectively reduces the workload of staff, assists in battery pack replacement, eliminates the need for manual handling of the battery pack, reduces physical exertion, and effectively improves work efficiency.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A car battery swapping auxiliary device, comprising a vehicle body (1), characterized in that: A handle (2) is symmetrically fixedly connected to one side of the vehicle body (1). A controller (3) is fixedly connected to the top of the vehicle body (1). A support frame (4) is fixedly connected to the top of the vehicle body (1). An adjusting block (5) is slidably connected inside the support frame (4). A connecting plate (6) is fixedly connected to one side of the adjusting block (5). A support plate (7) is slidably connected to the top of the connecting plate (6). Lighting lamps (8) are symmetrically fixedly connected to both sides of the support plate (7). The lighting lamps (8) are electrically connected to the controller (3). A lifting component is installed inside the support frame (4). A clamping component is installed inside the support plate (7). Auxiliary components are installed on both sides of the vehicle body (1).
2. The automotive battery replacement auxiliary device according to claim 1, characterized in that: The support frame (4) has grooves (9) on both sides inside. A motor (10) is fixedly connected to the bottom of one of the grooves (9). A threaded rod (11) is fixedly connected to the output end of the motor (10). Both ends of the adjusting block (5) are slidably connected in the groove (9). One end of the adjusting block (5) is threadedly connected to the threaded rod (11). The motor (10) is electrically connected to the controller (3).
3. The automotive battery replacement auxiliary device according to claim 2, characterized in that: Another groove (9) has a guide rod (12) fixedly connected inside, and the end of the adjusting block (5) away from the threaded rod (11) is slidably connected to the guide rod (12).
4. The automotive battery replacement auxiliary device according to claim 1, characterized in that: A cylinder (13) is fixedly connected to one side of the adjusting block (5). A sliding groove (14) is symmetrically opened on the top of the connecting plate (6). A slider (15) is symmetrically fixedly connected to the bottom of the support plate (7). The slider (15) is slidably connected in the sliding groove (14). The output end of the cylinder (13) is fixedly connected to one end of the support plate (7). The cylinder (13) is electrically connected to the controller (3).
5. The automotive battery replacement auxiliary device according to claim 1, characterized in that: The clamping assembly includes a second motor (16) fixedly connected to the top surface inside the support plate (7). A gear (17) is fixedly connected to the output end of the second motor (16). Guide blocks (18) are symmetrically fixedly connected inside the support plate (7). A rack (19) is slidably connected inside each of the two guide blocks (18). A connecting block (20) is fixedly connected to one end of each of the two racks (19). A sliding plate (21) is symmetrically fixedly connected to the top of each of the two connecting blocks (20). A clamping plate (22) is fixedly connected to the top of each of the two sliding plates (21). Two guide grooves (23) are symmetrically opened on the top of the support plate (7). The two sliding plates (21) are slidably connected in the corresponding guide grooves (23). The second motor (16) is electrically connected to the controller (3).
6. The automotive battery replacement auxiliary device according to claim 5, characterized in that: One side of the clamping plate (22) and the top of the support plate (7) are both fixedly connected with rubber anti-slip pads (24).
7. The automotive battery replacement auxiliary device according to claim 1, characterized in that: The auxiliary component includes fixed plates (25) symmetrically fixed to both sides of the vehicle body (1). A cylinder (26) is fixedly connected to the top of each of the two fixed plates (25). A U-shaped block (27) is rotatably connected to the output end of the cylinder (26). A wheel (28) is rotatably connected inside the U-shaped block (27). The cylinder (26) is electrically connected to the controller (3).
Citation Information
Patent Citations
Battery replacement auxiliary trolley
CN217146033U