Air pressure type tray quick-changing device

By designing a pneumatic pallet quick-change device, which utilizes the cooperation of piston rod and jet nozzle to achieve automatic cleaning, the problem of inconvenient cleaning of impurities on pneumatic pallets is solved, and the reliability and production efficiency of pallets are improved.

CN223935622UActive Publication Date: 2026-02-24SHANGHAI PENGHAI MASCH CO LTD
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Patent Information

Application Number
CN202520743083.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-02-24
Estimated Expiration
2035-04-18

AI Technical Summary

Technical Problem

Existing pneumatic trays are prone to accumulating impurities and dust during use, making cleaning inconvenient and potentially clogging the air chamber, thus affecting the repositioning of parts.

Method used

A pneumatic tray quick-change device was designed, which adopts an installation tray, piston assembly and steel ball structure. The device achieves automatic cleaning of the installation tray surface through the air jet hole and air chamber on the piston rod, and achieves quick installation and removal of the installation sleeve by the movement of the steel ball.

Benefits of technology

It enables automatic cleaning of pneumatic pallets, avoids clogging by impurities, and improves the reliability and production efficiency of pallets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air pressure type tray quick-changing device and relates to the field of trays, the air pressure type tray quick-changing device comprises a mounting disc, a piston assembly is mounted on the inner wall of the mounting disc, a mounting sleeve is mounted on the outer wall of the top of the mounting disc, the section of the mounting disc is of a T-shaped structure, and a fixing sleeve is fixedly connected to the outer wall of the bottom of the mounting disc; a plurality of round openings distributed at equal intervals are formed in the outer wall of the mounting disc, steel balls are arranged on the inner walls of the round openings, the outer wall of the mounting disc is sleeved with the mounting sleeve, and the steel balls make contact with the inner wall of the mounting sleeve. The air holes are formed in the piston rod, and the air cavities are matched with the air spraying holes in the top of the piston rod, so that paint spraying cleaning is conveniently conducted on the surface of the mounting disc, and the problem that a mounting disc on an existing pneumatic tray is inconvenient to clean is solved.
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Description

Technical Field

[0001] This application relates to the field of pallets, and in particular to pneumatic pallet quick-change devices. Background Technology

[0002] With the rapid development of modern industrial technology, automated production lines are being used more and more widely. In automated production lines, pallets serve as crucial carriers for material transfer, and their rapid and accurate replacement is of great significance for improving production efficiency and reducing production costs. Therefore, the research and application of high-precision quick-change devices for pneumatic pallets has become one of the hot topics in the field of industrial automation.

[0003] Existing pneumatic pallets are prone to accumulating impurities and dust during actual use, requiring regular manual cleaning. If cleaning is not done in time, impurities can clog the air chambers inside the pallet, preventing the pallet parts from resetting in a timely manner. Utility Model Content

[0004] To address the problem of inconvenient cleaning of impurities on existing pneumatic pallets, this application provides a pneumatic pallet quick-change device.

[0005] The pneumatic pallet quick-change device provided in this application adopts the following technical solution:

[0006] A pneumatic tray quick-change device includes a mounting tray, a piston assembly installed on the inner wall of the mounting tray, a mounting sleeve installed on the top outer wall of the mounting tray, the mounting tray having a T-shaped cross-section, a fixing sleeve fixedly connected to the bottom outer wall of the mounting tray, and multiple equally spaced circular openings on the outer wall of the mounting tray, each circular opening having a steel ball on its inner wall. The mounting sleeve is fitted onto the outer wall of the mounting tray, and the steel balls are in contact with the inner wall of the mounting sleeve.

[0007] By adopting the above technical solution, the installation of the piston assembly is facilitated by the installation plate, the cooperation between the piston assembly and the installation plate facilitates the quick assembly and disassembly of the installation sleeve, and the steel ball in the round opening of the installation plate facilitates the fixing and tightening of the installation sleeve.

[0008] Preferably, the piston assembly includes a piston slidably connected to the inner wall of the fixed sleeve, and a piston rod is fixedly connected to the center of the outer wall of one side of the piston, and the outer wall of the piston rod has an annular groove with a conical structure.

[0009] By adopting the above technical solution, the piston rod is conveniently installed through the piston setting. When the piston slides, it directly drives the piston rod to move. When the piston rod moves, it cooperates with the annular groove to facilitate the movement of the steel ball, thereby facilitating the clamping and fixing of the mounting sleeve.

[0010] Preferably, the outer wall of the piston rod has an annular groove, and the top outer wall of the piston rod has multiple equidistant jet holes.

[0011] By adopting the above technical solution, the opening of the air jet hole on the piston rod facilitates the cleaning of the surface of the auxiliary mounting plate.

[0012] Preferably, the piston rod has an internal air chamber, the air jet hole is connected to the air chamber, and the outer wall of the piston rod has a second air hole connected to the air chamber.

[0013] By adopting the above technical solution, the air chamber and air hole in the piston rod are combined to facilitate the delivery of auxiliary gas to the jet hole, thereby facilitating the cleaning of the surface of the mounting plate.

[0014] Preferably, the piston top outer wall and the mounting plate bottom outer wall are provided with multiple equally spaced mounting grooves, and springs are fixedly connected to the inner walls of two opposite mounting grooves.

[0015] By adopting the above technical solution, multiple springs are set between the piston and the mounting plate, which facilitates the assistance of piston movement.

[0016] Preferably, the bottom outer wall of the mounting plate has three equally spaced air holes, and one side outer wall of the mounting plate has an air hole that communicates with one of the air holes.

[0017] By adopting the above technical solution, the surface of the mounting plate can be easily cleaned by blowing air through the air hole one in conjunction with the air hole two. In addition, the two air holes one are set to facilitate the inflation and deflation of the fixing sleeve on the mounting plate.

[0018] Preferably, the mounting plate has an air passage that communicates with the air hole, and one end of the air passage is fixedly connected to a sealing plug.

[0019] By adopting the above technical solution, one end of the air chamber is blocked by a sealing plug, and when the air hole is filled with air, it directly passes through the air chamber conveyor belt jet hole.

[0020] In summary, this application includes at least one of the following beneficial technical effects:

[0021] 1. This application solves the problem of inconvenient cleaning of the mounting plate on the existing pneumatic tray by setting air holes on the piston rod and the cooperation between the air chamber and the air jet hole at the top of the piston rod.

[0022] 2. This application achieves quick assembly and disassembly of the mounting sleeve by opening an annular groove on the piston rod. The annular groove facilitates the movement of the steel ball in conjunction with the movement of the piston rod. When the steel ball moves, it is easy to quickly fix the mounting sleeve, thereby achieving quick assembly and disassembly of the mounting sleeve. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the pneumatic tray quick-change device according to an embodiment of this application;

[0024] Figure 2 This is a schematic diagram illustrating the three-dimensional structure of the embodiments of this application;

[0025] Figure 3 This is a schematic diagram illustrating the main structure of the installation disk in the embodiments of this application;

[0026] Figure 4 This is a schematic diagram illustrating the piston assembly structure, representing a key embodiment of this application.

[0027] Figure 5 This is a schematic diagram illustrating the cross-sectional structure of the mounting plate, which is the main feature of this application.

[0028] Figure 6 This is a schematic diagram illustrating the cross-sectional structure of the piston assembly, which is a key feature of this application.

[0029] Reference numerals: 1. Mounting plate; 2. Piston assembly; 3. Mounting sleeve; 4. Sealing plug; 5. Fixing sleeve; 6. Air hole one; 7. Piston rod; 8. Annular groove; 9. Air hole two; 10. Spring; 11. Piston; 12. Air jet hole; 13. Steel ball; 14. Groove; 15. Air chamber; 16. Mounting groove. Detailed Implementation

[0030] The following is in conjunction with the appendix Figures 1-6 This application will be described in further detail.

[0031] This application discloses a pneumatic tray quick-change device.

[0032] Reference Figure 1-3 A pneumatic tray quick-change device includes a mounting plate 1, a piston assembly 2 installed on the inner wall of the mounting plate 1, and a mounting sleeve 3 installed on the top outer wall of the mounting plate 1. The mounting plate 1 has a T-shaped cross-section, and a fixing sleeve 5 is fixedly connected to the bottom outer wall of the mounting plate 1. The outer wall of the mounting plate 1 has multiple equally spaced circular openings, and the inner wall of each of the multiple circular openings is provided with steel balls 13. The mounting sleeve 3 is fitted onto the outer wall of the mounting plate 1, and the steel balls 13 are in contact with the inner wall of the mounting sleeve 3. The mounting plate 1 has a T-shaped cross-section, and the top of the mounting plate 1 is provided with a protruding pipe. The steel balls 13 are installed on the protruding pipe, and the mounting sleeve 3 is also fitted onto the protruding pipe. When the steel balls 13 extend, they press against the mounting sleeve 3. The arrangement of multiple steel balls 13 facilitates the effective pressing and fixing of the mounting sleeve 3, thereby facilitating the quick installation and removal of the mounting sleeve 3 by controlling the movement of the steel balls 13.

[0033] In use, the installation plate 1 facilitates the installation of the piston assembly 2, and the cooperation between the piston assembly 2 and the installation plate 1 facilitates the quick assembly and disassembly of the installation sleeve 3. The steel ball 13 inside the round opening of the installation plate 1 helps to fix and tighten the installation sleeve 3.

[0034] Reference Figure 4-6 The piston assembly 2 includes a piston 11 slidably connected to the inner wall of the fixed sleeve 5, and a piston rod 7 is fixedly connected to the center of one side of the outer wall of the piston 11. The outer wall of the piston rod 7 has a tapered annular groove 8 and an annular groove 14. The top outer wall of the piston rod 7 has multiple equidistant jet holes 12. The piston rod 7 has an air chamber 15 inside, which, together with the jet holes 12, facilitates air blowing to clean the surface of the mounting plate 1. The jet holes 12 and the air chamber 15 are connected. The piston rod 7 is connected to the air chamber 15 via an air hole 9. The piston rod 7 is installed via the piston 11. When the piston 11 slides, it directly drives the piston rod 7 to move. When the piston rod 7 moves, it works with the annular groove 8 to drive the steel ball 13 to move, thereby facilitating the clamping and fixing of the mounting sleeve 3. The air jet hole 12 on the piston rod 7 facilitates the cleaning of the surface of the mounting plate 1. The air chamber 15 and the air hole 9 in the piston rod 7 work together to facilitate the delivery of auxiliary gas to the air jet hole 12, thereby facilitating the cleaning of the surface of the mounting plate 1.

[0035] Reference Figure 4-6 Multiple equally spaced mounting slots 16 are provided on the top outer wall of piston 11 and the bottom outer wall of mounting plate 1. Springs 10 are fixedly connected to the inner walls of two opposing mounting slots 16. The mounting slots 16 assist the springs 10 in installation, assisting the piston 11 in movement and effectively preventing the springs 10 from shifting. Three equally spaced air holes 6 are provided on the bottom outer wall of mounting plate 1. An air hole 9 is provided on one side of the outer wall of mounting plate 1, communicating with one of the air holes 6. An air passage is provided in mounting plate 1, communicating with the air hole 6, and one end of the air passage is fixedly connected to... A sealing plug 4 is connected, and multiple springs 10 are set between the piston 11 and the mounting plate 1 to facilitate the movement of the piston 11. When the air hole 1 6 is inflated, it works with the air hole 2 9 to facilitate blowing air to clean the surface of the mounting plate 1. The other two air holes 1 6 are set to facilitate the inflation and deflation of the fixed sleeve 5 on the mounting plate 1. The sealing plug 4 blocks one end of the air chamber. When the air hole 1 6 is inflated, it directly blows air through the air chamber conveyor belt air jet hole 12 to assist in blowing air onto the surface of the mounting plate 1. The airflow blows out the impurities around the mounting plate 1 directly.

[0036] The implementation principle of the pneumatic tray quick-change device in this application embodiment is as follows: When using the device, when fixing the mounting sleeve 3, the mounting sleeve 3 is first fitted onto the outer wall of the mounting plate 1. At this time, one of the air holes 6 is inflated. When inflated, the piston 11 is driven to move down under the action of air pressure. When the piston 11 moves down, it directly pulls the piston rod 7 down. When the piston rod 7 moves down, it pushes out the steel ball 13. When the steel ball 13 is pushed out, it presses the mounting sleeve 3, thus making it easier to fix the mounting sleeve 3. When removing the mounting sleeve 3, the other air hole 6 is inflated to drive the piston 11 to reset. At this time, the locking of the steel ball 13 is released, so the mounting sleeve 3 can be directly removed. At the same time, when the piston 11 resets, the spring 10 assists the piston 11 in its action. When it is necessary to clean the mounting plate 1, air is inflated from the air hole 6 and gas is delivered into the air chamber 15 through the air hole 9. Finally, the surface of the mounting plate 1 is cleaned by blowing air through the jet hole 12.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pneumatic tray quick-change device, comprising a mounting plate (1), characterized in that: The inner wall of the mounting plate (1) is fitted with a piston assembly (2), the top outer wall of the mounting plate (1) is fitted with a mounting sleeve (3), the cross section of the mounting plate (1) is a T-shaped structure, the bottom outer wall of the mounting plate (1) is fixedly connected with a fixing sleeve (5), the outer wall of the mounting plate (1) is provided with multiple equally spaced circular openings, and the inner wall of each of the multiple circular openings is provided with steel balls (13), the mounting sleeve (3) is fitted onto the outer wall of the mounting plate (1), and the steel balls (13) are in contact with the inner wall of the mounting sleeve (3).

2. The pneumatic tray quick-change device according to claim 1, characterized in that: The piston assembly (2) includes a piston (11) slidably connected to the inner wall of the fixed sleeve (5), and a piston rod (7) is fixedly connected to the center of the outer wall of one side of the piston (11). The outer wall of the piston rod (7) is provided with an annular groove (8) with a conical structure.

3. The pneumatic tray quick-change device according to claim 2, characterized in that: The piston rod (7) has an annular groove (14) on its outer wall, and a plurality of equally spaced jet holes (12) on the top outer wall of the piston rod (7).

4. The pneumatic tray quick-change device according to claim 3, characterized in that: The piston rod (7) has an air chamber (15) inside, the jet hole (12) is connected to the air chamber (15), and the outer wall of the piston rod (7) has an air hole (9) connected to the air chamber (15).

5. The pneumatic tray quick-change device according to claim 4, characterized in that: The piston (11) has multiple equally spaced mounting grooves (16) on its top outer wall and the mounting plate (1) has springs (10) fixedly connected to the inner walls of two opposite mounting grooves (16).

6. The pneumatic tray quick-change device according to claim 5, characterized in that: The mounting plate (1) has three equally spaced air holes (6) on its bottom outer wall, and one side of the mounting plate (1) has an air hole (9) that communicates with one of the air holes (6).

7. The pneumatic tray quick-change device according to claim 6, characterized in that: The mounting plate (1) has an air passage that communicates with the air hole (6), and a sealing plug (4) is fixedly connected to one end of the air passage.