Double-suction double-stack intelligent identification unstacker

By combining a dual-suction, dual-pile intelligent identification depalletizer with a 3D vision recognition system, the problems of insufficient efficiency and accuracy of existing depalletizers have been solved, achieving efficient and accurate depalletizing operations, adapting to different material specifications, and meeting the automation needs of modern industry.

CN223935800UActive Publication Date: 2026-02-24FOSHAN DELIXIN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520586916.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-24
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing automated depalletizers are inadequate in terms of efficiency, accuracy, and adaptability to different material specifications, making it difficult to meet the ever-increasing production demands.

Method used

The dual-suction, dual-pile intelligent identification depalletizer, combined with a 3D vision recognition system and a dual-suction cup design, achieves efficient and precise depalletizing operations. The 3D vision device identifies the material status and controls the movement of the dual suction cups to achieve efficient material transfer.

Benefits of technology

It significantly improves depalletizing efficiency, reduces labor costs, enhances operational accuracy, and adapts to different material specifications, meeting the automation needs of modern industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-suction double-stack intelligent identification unstacker, and belongs to the technical field of unstackers. The equipment comprises a truss main body and an electric control cabinet, a pair of longitudinal guide rails are arranged on the truss main body in parallel, a first transverse guide rail and a second transverse guide rail are in transmission connection with the longitudinal guide rails, and unstacking devices are in transmission connection with the first transverse guide rail and the second transverse guide rail; a material receiving conveying line is arranged between the two longitudinal guide rails, and a first lifting platform and a second lifting platform are arranged on the front side of the material receiving conveying line. The automatic unstacking machine is exquisite in structural layout, and efficient, accurate and automatic unstacking operation is achieved by introducing the advanced 3D visual recognition system and the double-suction and double-stacking design concept. According to the unstacker, the operation efficiency can be greatly improved, the labor cost is reduced, powerful technical support is provided for automatic production in the industries of grain and oil, feed, chemical engineering and the like, and compared with the prior art, the unstacker is greatly improved.
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Description

Technical Field

[0001] This utility model belongs to the field of depalletizer technology, specifically relating to a double-suction, double-pallet intelligent identification depalletizer. Background Technology

[0002] With the increasing aging of the population, the labor shortage problem is becoming more and more prominent, especially in industries such as grain and oil, feed, and chemicals, where the demand for labor is more urgent due to the high intensity of manual handling work. Therefore, mechanization and automation have become an inevitable trend in the development of these industries. As an important link in these industries, the efficiency of destacking is directly related to the overall capacity of the production line.

[0003] Traditional depalletizing operations rely primarily on manual labor, which is not only costly in terms of manpower and resources but also poses safety hazards and low efficiency. With advancements in technology and the increasing level of industrial automation, automated and intelligent depalletizing equipment has become an urgent market demand. Automated depalletizers can significantly reduce manpower requirements, improve operational efficiency, and lower safety risks, aligning with modern industrial development trends.

[0004] However, existing automated depalletizers still fall short in efficiency, failing to meet the ever-increasing production demands. In particular, there is significant room for improvement in depalletizing speed, accuracy, and adaptability to different material specifications. Therefore, developing a more efficient and intelligent depalletizing device has become a consensus within the industry.

[0005] In view of this, this application is hereby submitted to address the problems existing in the prior art. Summary of the Invention

[0006] The purpose of this utility model is to provide a new type of depalletizer that is capable of intelligent identification, high efficiency, and space saving.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A double-suction, double-stacking intelligent identification and destacking machine includes a truss body and an electrical control cabinet. A pair of longitudinal guide rails are arranged in parallel on the truss body. A first transverse guide rail and a second transverse guide rail are driven to the longitudinal guide rails. A destacking device is driven to both the first transverse guide rail and the second transverse guide rail. A receiving conveyor line is arranged between the two longitudinal guide rails. A first lifting platform and a second lifting platform are arranged in front of the receiving conveyor line. The electrical control cabinet is electrically connected to the first lifting platform, the second lifting platform, and the destacking device.

[0009] Furthermore, the destacking device includes a destacking drive component and a suction cup mounted on the destacking drive component. A vacuum machine is mounted on the truss body, and the vacuum machine is connected to the suction cup pipeline.

[0010] Furthermore, a 3D vision device is connected to the truss body via a transmission connection, and the 3D vision device corresponds to the first lifting platform and the second lifting platform.

[0011] The beneficial effects of this utility model are as follows:

[0012] With its ingenious structural layout, this depalletizer achieves high efficiency, precision, and automation in depalletizing operations by incorporating an advanced 3D vision recognition system and a double-suction, double-stacking design. This depalletizer significantly improves operational efficiency, reduces labor costs, and provides strong technical support for automated production in industries such as grain, oil, feed, and chemicals, representing a substantial improvement over existing technologies.

[0013] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a double-suction, double-pile intelligent identification and depalletizing machine according to an embodiment of the present invention;

[0015] Figure 2 This is a partial structural schematic diagram of a double-suction, double-pile intelligent identification and depalletizing machine according to an embodiment of the present invention.

[0016] Explanation of the symbols in the attached diagram: 1. Material receiving conveyor line; 2. First lifting platform; 3. Truss main body; 4. Electrical control cabinet; 5. First transverse guide rail; 6. Longitudinal guide rail; 7. Vacuum machine; 8. Destacking device; 9. 3D vision device; 10. Second transverse guide rail; 11. Second lifting platform; 12. Rack and pinion. Detailed Implementation

[0017] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0021] Please see Figure 1 The double-suction double-pile intelligent identification depalletizer shown in a preferred embodiment of this application includes a truss body 3. A pair of longitudinal guide rails 6 are arranged in parallel on the truss body 3. A first transverse guide rail 5 and a second transverse guide rail 10 are slidably connected on the longitudinal guide rails 6. A rack is also provided on the longitudinal guide rails 6. A longitudinal drive motor is provided on both the first transverse guide rail 5 and the second transverse guide rail 10. A gear corresponding to the rack is provided at the output end of the longitudinal drive motor, and the motor is connected to the longitudinal guide rails 6 through a gear and rack structure.

[0022] Two transverse guide rails are connected to a destacking device 8. The destacking device 8 includes a vertically moving slide electric cylinder. The movable end of the slide electric cylinder is equipped with a suction cup. The suction cup is connected to the vacuum machine 7 pipe installed on the truss body 3 to provide suction force to the suction cup.

[0023] It should be noted that the transmission connection between the destacking device 8 and the transverse guide rail is the same as that between the longitudinal guide rail 6 and the transverse guide rail, which is a gear and rack connection, and will not be described again here.

[0024] A material receiving conveyor line 1 is provided between the two longitudinal guide rails 6. A first lifting platform 2 and a second lifting platform 11 are provided on the front side of the material receiving conveyor line 1. An electrical control cabinet 4 is also provided on one side of the truss body 3, which is electrically connected to the above-mentioned mechanisms.

[0025] Specifically, a sliding cylinder is also horizontally arranged on the truss body 3. The movable end of the sliding cylinder is equipped with a 3D vision device 9, which can slide back and forth and visually identify the material status on the first lifting platform 2 and the second lifting platform 11, thereby determining and guiding the destacking device 8 to the designated position.

[0026] Working principle:

[0027] The forklift loads materials onto the first lifting platform. Once the first lifting platform is in position, the 3D vision device takes a picture. Two destacking devices destacking the materials using suction cups based on the 3D vision data transfers the materials to the receiving conveyor line. Simultaneously, the forklift loads materials onto the second lifting platform and lifts it to the destacking position. After destacking the materials from the first lifting platform, the 3D vision device moves to the second lifting platform's stacking position via a cylinder. The two sets of platforms alternately destacking to improve efficiency, representing a significant improvement over existing technologies.

[0028] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0029] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A dual-suction, dual-pile intelligent identification and depalletizing machine, characterized in that, The device includes a truss body and an electrical control cabinet. A pair of longitudinal guide rails are arranged in parallel on the truss body. A first transverse guide rail and a second transverse guide rail are driven to the longitudinal guide rails. A destacking device is driven to both the first transverse guide rail and the second transverse guide rail. A material receiving conveyor line is arranged between the two longitudinal guide rails. A first lifting platform and a second lifting platform are arranged in front of the material receiving conveyor line. The electrical control cabinet is electrically connected to the first lifting platform, the second lifting platform, and the destacking device.

2. The dual-suction, dual-pile intelligent identification and depalletizing machine as described in claim 1, characterized in that, The destacking device includes a destacking drive and a suction cup mounted on the destacking drive. A vacuum machine is mounted on the truss body and the vacuum machine is connected to the suction cup via a pipeline.

3. The intelligent identification and depalletizing machine with double suction and double stacking as described in claim 1, characterized in that, A 3D vision device is connected to the main truss structure via a transmission mechanism, and the 3D vision device corresponds to the first lifting platform and the second lifting platform.