Sterilization device of filling machine
The automated sterilization device, which uses a motor-driven planetary gear assembly, ultraviolet lamps, heating elements, and a fan assembly, solves the problem of low sterilization efficiency in traditional filling machines, achieving thorough disinfection of the filling container and improving product quality and safety.
Patent Information
- Application Number
- CN202520738587.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-18
AI Technical Summary
Traditional sterilization methods for filling machines are inefficient and cannot guarantee thorough cleaning of the inside of the filling containers, leading to product quality problems.
The drive mechanism, which combines a motor, drive shaft, and gears, along with ultraviolet lamps, heating elements, and a fan, enables automated sterilization. The planetary gear set allows for speed reduction and angle adjustment, ensuring comprehensive and efficient sterilization.
It improves the automation level and sterilization effect of the filling machine, ensures thorough disinfection of the filling container, prevents product deterioration, and enhances product quality and safety.
Smart Images

Figure CN223936217U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filling machine technology, specifically a filling machine sterilization device. Background Technology
[0002] In industries such as food and pharmaceuticals, product quality and safety are paramount, and as a key piece of equipment before product packaging, the hygiene of filling machines directly impacts the quality of the final product. With consumers increasingly focused on health and food safety, and with regulations imposing increasingly stringent hygiene standards, the need for sterilization in filling machines is becoming ever more urgent.
[0003] Traditional filling machines have many problems with sterilization. Early filling machines mostly used simple manual cleaning and routine disinfection methods, which were not only inefficient but also failed to guarantee a completely sterile environment. For example, in food and beverage production, manual wiping and routine disinfectant spraying have limited cleaning effectiveness on the complex internal structure of filling containers and critical parts of the filling machine, making it easy for microorganisms to remain. This can lead to problems such as product spoilage and excessive microbial levels within the shelf life.
[0004] Therefore, this utility model provides a sterilization device for a filling machine. Utility Model Content
[0005] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a sterilization device for a filling machine is proposed.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A sterilization device for a filling machine, comprising a support frame; a protective plate is fixedly installed on the top of the support frame, a conveyor belt is fixedly installed on the inner wall of the protective plate, a U-shaped frame is fixedly installed on the top of the protective plate, a driving mechanism is provided on the top of the U-shaped frame, a reduction mechanism is provided on the top of the inner wall of the U-shaped frame, a support component is provided on the top of the inner wall of the U-shaped frame, a sterilization component is provided on the inner wall of the U-shaped frame, a heating component is provided on the inner wall of the U-shaped frame, and a wind component is provided on the inner wall of the U-shaped frame; the driving mechanism includes a motor, a drive shaft, and a first gear; the motor is fixedly installed on the top of the U-shaped frame, the output end of the motor is fixedly installed with the drive shaft, the drive shaft is rotatably installed with the U-shaped frame, and the end of the drive shaft away from the motor is fixedly installed with the first gear; the coordinated use of the motor, drive shaft, and first gear can improve the main driving capability of the equipment, enabling the fixed connecting plate and fan blades to rotate and operate normally, thus improving the automation level of the equipment.
[0007] Preferably, the deceleration mechanism includes a second gear, a gear ring, and a polygonal bracket. The gear ring is rotatably mounted on the top of the inner wall of the U-shaped frame. Three sets of the second gear are arranged in a ring and rotatably mounted on the inner wall of the gear ring. The second gear meshes with the first gear and the gear ring respectively. The polygonal bracket is fixedly mounted on the bottom of the gear ring and movably mounted with the first gear. In this scheme, the cooperation between the second gear and the gear ring can form a planetary gear set with the first gear, ensuring that the gear ring has sufficient power to rotate, while also slowing down the rotational speed of the gear ring, thus achieving a deceleration effect. The polygonal bracket can provide protection for the second gear and support for the fixed connecting plate.
[0008] Preferably, the support assembly includes a fixed connecting plate and a support plate. The fixed connecting plate is fixedly installed at the bottom of the polygonal bracket, and both ends of the fixed connecting plate are fixedly installed with the support plate. In this scheme, the cooperation between the fixed connecting plate and the support plate can achieve rotation through the rotation of the toothed ring, thereby enabling the irradiation angle of the sterilization assembly to be automatically adjusted to ensure comprehensive sterilization.
[0009] Preferably, the sterilization component includes an LED light panel and ultraviolet lamps. Two sets of LED light panels are provided, and the two sets of LED light panels are fixedly installed on both sides of the support plate. Several sets of ultraviolet lamps are provided, and the several sets of ultraviolet lamps are fixedly installed on the inner wall of the support plate. In this solution, the LED light panel can emit bright light to illuminate the object, so that the user can clearly observe the surface of the object, and the ultraviolet lamps can emit ultraviolet light to disinfect the object.
[0010] Preferably, the heating assembly includes a support frame and heating tubes. The support frame is fixedly installed at the bottom of the fixed connecting plate, and three sets of heating tubes are provided. The three sets of heating tubes are fixedly installed on the inner wall of the support frame. In this scheme, the combined use of the support frame and heating tubes can generate heat to raise the temperature inside the U-shaped frame, thereby further enhancing the sterilization effect and improving practicality.
[0011] Preferably, the wind power component includes a connecting rod and a fan blade. The connecting rod is fixedly installed at the bottom of the first gear. The connecting rod is located on the inner wall of the fixed connecting plate and is movably connected to the fixed connecting plate. The end of the connecting rod away from the first gear is fixedly installed with the fan blade. In this scheme, the cooperation between the connecting rod and the fan blade can achieve rotation through the drive of the first gear and generate wind power to blow the heat of the heating tube toward the object, so that its surface can come into contact with the heat source, thereby achieving disinfection and sterilization.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The sterilization device for a filling machine described in this utility model, through the arrangement of a motor, a drive shaft and a first gear, enables the motor, drive shaft and first gear to work together to improve the main driving capability of the equipment, so that the fixed connecting plate and the fan blade can rotate and be used normally, thereby improving the automation level of the equipment.
[0014] 2. The sterilization device for a filling machine described in this utility model, through the arrangement of a second gear, a gear ring, and a polygonal bracket, enables the second gear and the gear ring to cooperate in forming a planetary gear set with the first gear, ensuring that the gear ring has sufficient power to rotate, while also slowing down the rotation speed of the gear ring, thus playing a deceleration role. The polygonal bracket can provide protection for the second gear and support for the fixed connecting plate. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a front perspective view of the present invention;
[0017] Figure 2 This is a sectional view of the present invention;
[0018] Figure 3 This is a partial structural diagram of the present invention;
[0019] Figure 4 This is a schematic diagram of the drive mechanism structure in this utility model;
[0020] Figure 5 This is a schematic diagram of the wind turbine component structure in this utility model;
[0021] Figure 6 yes Figure 2 Enlarged view of a portion of point A in the middle;
[0022] Figure 7 yes Figure 3 Enlarged view of section B in the middle.
[0023] Legend:
[0024] 1. Support frame; 2. Protective plate; 3. Conveyor belt; 4. U-shaped frame; 5. Drive mechanism; 51. Motor; 52. Drive shaft; 53. First gear; 6. Reduction mechanism; 61. Second gear; 62. Gear ring; 63. Multi-angle bracket; 7. Support assembly; 71. Fixed connecting plate; 72. Support plate; 8. Sterilization assembly; 81. LED light panel; 82. Ultraviolet lamp tube; 9. Heating assembly; 91. Support frame; 92. Heating tube; 10. Wind power assembly; 101. Connecting rod; 102. Fan blade. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] Specific implementation examples are given below.
[0027] like Figures 1 to 7 As shown in the embodiment of this utility model, a sterilization device for a filling machine includes a support frame 1; a protective plate 2 is fixedly installed on the top of the support frame 1, a conveyor belt 3 is fixedly installed on the inner wall of the protective plate 2, a U-shaped frame 4 is fixedly installed on the top of the protective plate 2, a driving mechanism 5 is provided on the top of the U-shaped frame 4, a deceleration mechanism 6 is provided on the top of the inner wall of the U-shaped frame 4, a support component 7 is provided on the top of the inner wall of the U-shaped frame 4, a sterilization component 8 is provided on the inner wall of the U-shaped frame 4, a heating component 9 is provided on the inner wall of the U-shaped frame 4, and a wind component 10 is provided on the inner wall of the U-shaped frame 4; the driving mechanism... Mechanism 5 includes a motor 51, a drive shaft 52, and a first gear 53. The motor 51 is fixedly mounted on the top of the U-shaped frame 4. The output end of the motor 51 is fixedly mounted to the drive shaft 52. The drive shaft 52 is rotatably mounted to the U-shaped frame 4. The end of the drive shaft 52 away from the motor 51 is fixedly mounted to the first gear 53. The reduction mechanism 6 includes a second gear 61, a gear ring 62, and a polygonal bracket 63. The gear ring 62 is rotatably mounted on the top of the inner wall of the U-shaped frame 4. The second gear 61 is provided in three sets, which are rotatably mounted in a ring on the inner wall of the gear ring 62. The second gear 61 respectively... The polygonal bracket 63 is fixedly installed at the bottom of the gear ring 62 and meshes with the first gear 53 and the gear ring 62. The polygonal bracket 63 is movably installed with the first gear 53. The support assembly 7 includes a fixing plate 71 and a support plate 72. The fixing plate 71 is fixedly installed at the bottom of the polygonal bracket 63, and both ends of the fixing plate 71 are fixedly installed with the support plate 72. The sterilization assembly 8 includes LED light panels 81 and ultraviolet lamps 82. Two sets of LED light panels 81 are provided, and the two sets of LED light panels 81 are fixedly installed on both sides of the support plate 72. Several sets of ultraviolet lamps 82 are provided. The ultraviolet lamp tube 82 is fixedly installed on the inner wall of the support plate 72. The heating component 9 includes a support frame 91 and a heating tube 92. The support frame 91 is fixedly installed at the bottom of the fixed connecting plate 71. There are three sets of heating tubes 92. The three sets of heating tubes 92 are fixedly installed on the inner wall of the support frame 91. The wind power component 10 includes a connecting rod 101 and a fan blade 102. The connecting rod 101 is fixedly installed at the bottom of the first gear 53. The connecting rod 101 is located on the inner wall of the fixed connecting plate 71 and is movably connected to the fixed connecting plate 71. The end of the connecting rod 101 away from the first gear 53 is fixedly installed with the fan blade 102.
[0028] like Figures 1 to 7 As shown, the combined use of motor 51, drive shaft 52, and first gear 53 enhances the main driving capability of the equipment, enabling the fixed connecting plate 71 and fan blade 102 to rotate and function normally, thus improving the automation level of the equipment. The combined use of second gear 61 and gear ring 62 forms a planetary gear set with the first gear 53, ensuring that gear ring 62 has sufficient power to rotate while also slowing down its rotation speed. The polygonal bracket 63 provides protection for the second gear 61 and support for the fixed connecting plate 71. The combined use of fixed connecting plate 71 and support plate 72 enables rotation through the rotation of gear ring 62, thereby extinguishing the fire. The irradiation angle of the sterilization component 8 can be automatically adjusted to ensure comprehensive sterilization. The LED light panel 81 can emit bright light to illuminate the object, allowing the user to clearly observe the surface of the object. The ultraviolet lamp tube 82 can emit ultraviolet light to disinfect the object. The cooperation between the support frame 91 and the heating tube 92 can generate heat to raise the temperature inside the U-shaped frame 4, thereby further enhancing the sterilization effect and improving practicality. The cooperation between the connecting rod 101 and the fan blade 102 can be driven by the first gear 53 to rotate and generate wind to blow the heat from the heating tube 92 onto the object, so that its surface can come into contact with the heat source, thereby achieving sterilization.
[0029] Working principle: During operation, first place the support frame 1 on a flat surface, then start the conveyor belt 3 to transport the items. Place the items to be disinfected on the surface of the conveyor belt 3, and the items will be transported. When the items are transported to the inside of the U-shaped frame 4, stop the conveyor belt 3. Then start the 83 to emit ultraviolet light to disinfect the filling machine. Next, start the motor 51 to drive the drive shaft 52 to rotate. When the drive shaft 52 rotates, it drives the first gear 53 to rotate. The rotation of the first gear 53 drives the three sets of second gears 61 that mesh with it. When the second gears 61 rotate, they drive the gear ring 62 to rotate slowly. When the gear ring 62 rotates, it drives the polygonal support... The frame 63 rotates, and the rotation of the polygonal bracket 63 causes the fixed connecting plate 71 to rotate. When the fixed connecting plate 71 rotates, it can drive the two sets of support plates 72 to move. As the support plates 72 continue to rotate, the ultraviolet light of the ultraviolet lamp tube 82 can sterilize the filling machine in all aspects. At the same time as the first gear 53 rotates, it will drive the connecting rod 101 to rotate. The rotation of the connecting rod 101 will cause the fan blade 102 to generate wind. At that time, the heating tube 92 needs to be activated to heat up. Then the fan blade 102 will blow the heat of the heating tube 92 onto the filling machine. When it is necessary to observe the sterilization status of the filling machine, simply activate the LED light panel 81 to emit light to illuminate the filling machine for observation.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A sterilization device for a filling machine, comprising a support frame (1); characterized in that: The top of the support frame (1) is fixedly installed with a protective plate (2), the inner wall of the protective plate (2) is fixedly installed with a conveyor belt (3), the top of the protective plate (2) is fixedly installed with a U-shaped frame (4), the top of the U-shaped frame (4) is provided with a driving mechanism (5), the top of the inner wall of the U-shaped frame (4) is provided with a deceleration mechanism (6), the top of the inner wall of the U-shaped frame (4) is provided with a support component (7), the inner wall of the U-shaped frame (4) is provided with a sterilization component (8), the inner wall of the U-shaped frame (4) is provided with a heating component (9), and the inner wall of the U-shaped frame (4) is provided with a wind component (10).
2. The sterilization device for a filling machine according to claim 1, characterized in that: The drive mechanism (5) includes a motor (51), a drive shaft (52) and a first gear (53). The motor (51) is fixedly installed on the top of the U-shaped frame (4). The output end of the motor (51) is fixedly installed with the drive shaft (52). The drive shaft (52) is rotatably installed with the U-shaped frame (4). The end of the drive shaft (52) away from the motor (51) is fixedly installed with the first gear (53).
3. The sterilization device for a filling machine according to claim 2, characterized in that: The deceleration mechanism (6) includes a second gear (61), a gear ring (62), and a polygonal bracket (63). The gear ring (62) is rotatably mounted on the top of the inner wall of the U-shaped frame (4). The second gear (61) is provided in three sets, and the three sets of second gears (61) are rotatably mounted on the inner wall of the gear ring (62) in a ring. The second gear (61) meshes with the first gear (53) and the gear ring (62) respectively. The polygonal bracket (63) is fixedly mounted on the bottom of the gear ring (62), and the polygonal bracket (63) is movably mounted with the first gear (53).
4. The sterilization device for a filling machine according to claim 3, characterized in that: The support assembly (7) includes a fixed connecting plate (71) and a support plate (72). The fixed connecting plate (71) is fixedly installed at the bottom of the polygonal bracket (63), and both ends of the fixed connecting plate (71) are fixedly installed with the support plate (72).
5. The sterilization device for a filling machine according to claim 4, characterized in that: The sterilization component (8) includes an LED light panel (81) and an ultraviolet lamp tube (82). The LED light panel (81) is provided in two sets, and the two sets of LED light panels (81) are fixedly installed on both sides of the support plate (72). The ultraviolet lamp tube (82) is provided in several sets, and the several sets of ultraviolet lamp tube (82) are fixedly installed on the inner wall of the support plate (72).
6. The sterilization device for a filling machine according to claim 5, characterized in that: The heating assembly (9) includes a support frame (91) and heating tubes (92). The support frame (91) is fixedly installed at the bottom of the fixed connecting plate (71). There are three sets of heating tubes (92), and the three sets of heating tubes (92) are fixedly installed on the inner wall of the support frame (91).
7. The sterilization device for a filling machine according to claim 6, characterized in that: The wind power component (10) includes a connecting rod (101) and a fan blade (102). The connecting rod (101) is fixedly installed at the bottom of the first gear (53). The connecting rod (101) is located on the inner wall of the fixed connecting plate (71) and is movably connected to the fixed connecting plate (71). The end of the connecting rod (101) away from the first gear (53) is fixedly installed with the fan blade (102).