Sludge storage tank for sludge treatment

By introducing a screen plate and purification system into the sludge storage tank, the problems of sand and gravel damage to the spiral blades and odor pollution were solved, achieving sand and gravel screening and odor purification, extending equipment life and protecting the environment.

CN223936386UActive Publication Date: 2026-02-24ZHENJIANG YISITE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423295605.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-24
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The sand and gravel contained in the sludge may enter the storage tank along with the sludge, causing damage to the spiral blades and reducing their service life. At the same time, the odor generated during the sludge treatment process will pollute the environment if it is discharged directly without treatment.

Method used

A sludge storage tank was designed, comprising a screen plate and a spiral blade structure. The screen plate is used for preliminary screening of sand and gravel to prevent sand and gravel from entering the tank. Odor is treated by a fan and purification box system, including an intake pipe, a guide pipe and a purification box, and the odor is discharged after purification.

Benefits of technology

The sludge is stored in the screening and filtration tank, and the screen plate is transported to the purification box 25 for purification and filtration before being discharged. The screen plate is protected by a protective cylinder 24 to ensure normal vibration of the screen plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, and discloses a sludge storage tank for sludge treatment, which comprises a tank body and a purification box, a fan is arranged between the purification box and the tank body, the purification box is communicated with the tank body through the fan, support legs are fixedly mounted at the bottom end of the tank body, and the support legs are fixedly mounted on the tank body. The sludge storage tank comprises a tank body, a supporting frame is fixedly installed at the top end of the tank body, a motor is fixedly installed at the top end of the supporting frame, a rotating shaft penetrates through the top end of the tank body, the rotating shaft is rotationally connected with the tank body through a bearing, and the rotating shaft is in transmission connection with the motor. According to the sludge screening device, large sand and stones possibly contained in sludge are screened to the position above the screen plate, the sand and stones are prevented from entering the tank body along with the sludge, and when the rotating shaft drives the spiral blades to rotate, the spiral blades collide with the sand and stones in the sludge, damage is caused, and the service life is shortened.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, specifically a sludge storage tank for sludge treatment. Background Technology

[0002] Sludge storage tanks are used to store sludge. Through the discharge port at the bottom of the tank, the sludge is transported to the drying tower for drying and then incineration. When sludge is transported from the sewage treatment plant through pipelines or from outside, it is first transported to the storage tank for storage before being processed. However, sludge often produces some odors during the storage process. If these odors are not treated and are discharged directly, they will pollute the environment.

[0003] According to Chinese Patent Publication No. CN220502879U, a sludge storage tank for sludge treatment is disclosed. It filters and adsorbs odors in sludge by setting up a filter mechanism, fixing block, connecting plate, mesh frame, and locking block. At the same time, it is convenient to clean and replace the filter layer. The operation is simple and convenient. It improves the adsorption efficiency of odors and has good effect. By setting up a scraper, a second spring, and a push rod, the second spring provides thrust to the push plate, push rod, and scraper, so that the scraper can scrape the sludge remaining on the inner wall of the tank more cleanly and avoid the residual sludge affecting the storage process.

[0004] However, in this technical solution, when the sludge enters the tank, the sand and gravel contained in the sludge may also enter the tank along with it. When the spiral blades are agitating the sludge, the sand and gravel may collide with the spiral blades, causing damage to the spiral blades and thus greatly reducing the service life of the spiral blades. Therefore, we propose a sludge storage tank for sludge treatment. Utility Model Content

[0005] The purpose of this invention is to provide a sludge storage tank for sludge treatment, which solves the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sludge storage tank for sludge treatment, comprising a tank body and a purification chamber, wherein a fan is provided between the purification chamber and the tank body, and the purification chamber is connected to the tank body via the fan; a support leg is fixedly installed at the bottom of the tank body, a support frame is fixedly installed at the top of the tank body, a motor is fixedly installed at the top of the support frame, a rotating shaft passes through the top of the tank body, and the rotating shaft is rotatably connected to the tank body via a bearing, the rotating shaft is drively connected to the motor, a screen plate is slidably sleeved on the outer wall of the rotating shaft, the screen plate is slidably connected to the inner wall of the tank body, a support ring is provided below the screen plate, the support ring is fixedly installed on the inner wall of the tank body, a second protrusion is fixedly installed at the top of the support ring, a first protrusion is fixedly installed at the bottom of the screen plate, a spiral blade is fixedly installed on the outer wall of the rotating shaft, a discharge pipe is connected to the bottom of the tank body, a solenoid valve is fixedly installed in the discharge pipe, and a tank cover is hinged to the top of the tank body via a hinge.

[0007] Preferably, a limiting groove is formed on the outer wall of the rotating shaft, and a limiting slider is fixedly installed on the inner wall of the screen plate. The limiting slider is slidably connected to the limiting groove. A spring is fixedly connected between the top of the limiting slider and the inner wall of the limiting groove. A protective cylinder is fixedly installed on the top of the screen plate. The protective cylinder is movably sleeved on the outer wall of the rotating shaft. By setting the limiting slider, the rotating shaft can drive the screen plate to rotate through the limiting slider. By setting the protective cylinder, the limiting groove can be protected to a certain extent, reducing the possibility of sludge entering the limiting groove, ensuring the normal movement of the limiting slider in the limiting groove, and thus ensuring the normal vibration of the screen plate.

[0008] Preferably, a limiting rod is fixedly installed on the inner wall of the limiting groove, and a rod hole is opened on the limiting slider. The limiting rod moves through the rod hole, and the spring surrounds the outer wall of the limiting rod. By setting the limiting rod, the spring can be limited, ensuring the stability of the spring when compressed.

[0009] Preferably, there are several of both the first and second protrusions, and the first and second protrusions are semi-circular in shape. A guide platform is fixedly installed at the bottom of the inner wall of the tank. By setting the guide platform, the sludge can be guided by the guide platform and more easily enter the discharge pipe.

[0010] Preferably, two retaining rings are fixedly sleeved on the outer wall of the rotating shaft. The two retaining rings are slidably connected to the top of the tank and the inner wall of the tank, respectively. A drive shaft is fixedly installed at the output end of the motor. The drive shaft movably passes through the support frame. A connecting shaft is fixedly installed at the bottom end of the drive shaft. A shaft groove is opened at the top end of the rotating shaft. The connecting shaft is inserted into the shaft groove. By setting the retaining rings, the rotating shaft can be supported and limited, ensuring the stability of the rotating shaft during rotation.

[0011] Preferably, a groove pad is fixedly installed on the inner wall of the shaft groove. The groove pad is in close contact with the outer wall surface of the connecting shaft. The groove pad is made of wear-resistant rubber. By setting the groove pad, the connecting shaft can play a certain role in shock absorption when the connecting shaft drives the rotating shaft to rotate, thereby reducing the impact of vibration on the motor.

[0012] Preferably, the fan input end is connected to an air intake pipe, which is connected to one side of the tank. The fan output end is connected to an air guide pipe, which is connected to the purification box. By starting the fan, the fan can draw in the odor emitted by the sludge inside the tank through the air intake pipe, and then transport it to the purification box for purification and filtration before being discharged.

[0013] This invention provides a sludge storage tank for sludge treatment. This sludge storage tank for sludge treatment has the following beneficial effects:

[0014] (1) The sludge storage tank for sludge treatment allows the screen plate to perform preliminary screening and filtration of the sludge, screening the larger sand and gravel that may be contained in the sludge to the top of the screen plate, avoiding the sand and gravel from entering the tank along with the sludge. When the rotating shaft drives the spiral blades to rotate, the spiral blades collide with the sand and gravel in the sludge, causing damage and reducing the service life.

[0015] (2) The sludge storage tank for sludge treatment can reduce vibration of the connecting shaft when the connecting shaft drives the rotating shaft to rotate by setting a groove pad, thereby reducing the impact of vibration on the motor. By setting a protective cylinder, it can provide a certain protection for the limiting slide, reduce the possibility of sludge entering the limiting slide, ensure the normal movement of the limiting slider in the limiting slide, and thus ensure the normal vibration of the screen plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the front sectional view of the tank body of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle;

[0019] Figure 4 This utility model Figure 2 Enlarged structural diagram of section B;

[0020] Figure 5 This is a schematic diagram of the bottom structure of the screen plate of this utility model.

[0021] In the diagram: 1. Tank body; 2. Motor; 3. Screen plate; 4. Rotating shaft; 5. Spiral blade; 6. Limiting groove; 7. Limiting slider; 8. Limiting rod; 9. Spring; 10. Rod hole; 11. Support ring; 12. Protrusion one; 13. Protrusion two; 14. Guide platform; 15. Discharge pipe; 16. Solenoid valve; 17. Support leg; 18. Tank lid; 19. Support frame; 20. Drive shaft; 21. Connecting shaft; 22. Shaft groove; 23. Groove gasket; 24. Protective cylinder; 25. Purification box; 26. Suction pipe; 27. Air guide pipe; 28. Fan; 29. ​​Retaining ring. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] like Figure 1-5As shown, this utility model provides a technical solution: a sludge storage tank for sludge treatment, including a tank body 1 and a purification box 25. A fan 28 is provided between the purification box 25 and the tank body 1, and the purification box 25 is connected to the tank body 1 through the fan 28. A support leg 17 is fixedly installed at the bottom of the tank body 1, and a support frame 19 is fixedly installed at the top of the tank body 1. A motor 2 is fixedly installed at the top of the support frame 19. A rotating shaft 4 passes through the top of the tank body 1, and the rotating shaft 4 is rotatably connected to the tank body 1 through a bearing. The rotating shaft 4 and the motor 2... The transmission connection includes a screen plate 3 slidably sleeved on the outer wall of the rotating shaft 4, which is slidably connected to the inner wall of the tank 1. A support ring 11 is provided below the screen plate 3 and is fixedly installed on the inner wall of the tank 1. A second protrusion 13 is fixedly installed at the top of the support ring 11, and a first protrusion 12 is fixedly installed at the bottom of the screen plate 3. A spiral blade 5 is fixedly installed on the outer wall of the rotating shaft 4. A discharge pipe 15 is connected to the bottom of the tank 1, and a solenoid valve 16 is fixedly installed in the discharge pipe 15. A tank cover 18 is hinged to the top of the tank 1 via a hinge.

[0026] The purification box 25 is disclosed in the announcement number CN221999561U, entitled "A technology in a sludge storage tank for sludge treatment". It discloses that the purification box 25 is provided with a filter layer, a HEPA filter and an activated carbon layer. Therefore, it is not described or drawn in detail in this article and the accompanying drawings.

[0027] Specifically, in the above technical solution, when using the sludge storage tank for sludge treatment, the tank cover 18 can be opened, and then the sludge can be poured into the tank body 1. The sludge will fall onto the screen plate 3. Then, the motor 2 is started, and the motor 2 drives the drive shaft 20 to rotate. The drive shaft 20 drives the connecting shaft 21 to rotate, and the connecting shaft 21 drives the rotating shaft 4 to rotate. The rotating shaft 4 drives the screen plate 3 to rotate through the limiting slider 7. The screen plate 3 drives the first protrusion 12 to make a circular motion. When the first protrusion 12 contacts the second protrusion 13, the second protrusion 13 will push the first protrusion 12 to move upward, so that the first protrusion 12 drives the screen plate 3 to move upward, so that the screen plate 3 drives the limiting slider 7 to compress. When the spring 9 moves to disengage from the protrusion 12, the limiting slider 7 will drive the screen plate 3 to move downward under the reset force of the spring 9. When the screen plate 3 rotates continuously, it can achieve up-and-down reciprocating vibration, thereby improving the screening efficiency of the screen plate 3 for sludge. Through the above structure, the screen plate 3 can perform preliminary screening and filtration of sludge, screening out any large sand and gravel that may be present in the sludge to the top of the screen plate 3, preventing sand and gravel from entering the tank 1 along with the sludge. This avoids the problem of the spiral blades 5 colliding with the sand and gravel in the sludge when the rotating shaft 4 drives the spiral blades 5 to rotate, causing damage and reducing service life.

[0028] Furthermore, a limiting groove 6 is provided on the outer wall of the rotating shaft 4, and a limiting slider 7 is fixedly installed on the inner wall of the screen plate 3. The limiting slider 7 is slidably connected to the limiting groove 6. A spring 9 is fixedly connected between the top of the limiting slider 7 and the inner wall of the limiting groove 6. A protective cylinder 24 is fixedly installed on the top of the screen plate 3. The protective cylinder 24 is movably sleeved on the outer wall of the rotating shaft 4.

[0029] By setting a limiting slider 7, the rotating shaft 4 can drive the screen plate 3 to rotate through the limiting slider 7. By setting a protective cylinder 24, the limiting slide 6 can be protected to a certain extent, reducing the possibility of sludge entering the limiting slide 6, ensuring the normal movement of the limiting slider 7 in the limiting slide 6, and thus ensuring the normal vibration of the screen plate 3.

[0030] Furthermore, a limiting rod 8 is fixedly installed on the inner wall of the limiting slide 6, and a rod hole 10 is opened on the limiting slider 7. The limiting rod 8 moves through the rod hole 10, and the spring 9 surrounds the outer wall of the limiting rod 8.

[0031] The limiting rod 8 can limit the spring 9 and ensure its stability during compression.

[0032] Furthermore, there are several protrusions 12 and 13, and the shape of protrusions 12 and 13 is semi-circular. A flow guide 14 is fixedly installed at the bottom of the inner wall of the tank 1.

[0033] By setting up a guide platform 14, the sludge can be more easily guided into the discharge pipe 15 after passing through the guide platform 14.

[0034] Furthermore, a retaining ring 29 is fixedly sleeved on the outer wall of the rotating shaft 4. There are two retaining rings 29. The two retaining rings 29 are slidably connected to the top of the tank body 1 and the inner wall of the tank body 1, respectively. A drive shaft 20 is fixedly installed at the output end of the motor 2. The drive shaft 20 movably passes through the support frame 19. A connecting shaft 21 is fixedly installed at the bottom end of the drive shaft 20. A shaft groove 22 is opened at the top of the rotating shaft 4. The connecting shaft 21 is inserted into the shaft groove 22.

[0035] The retaining ring 29 can support and limit the rotation of the shaft 4, ensuring its stability during rotation.

[0036] Furthermore, a groove pad 23 is fixedly installed on the inner wall of the shaft groove 22. The groove pad 23 is in close contact with the outer wall surface of the connecting shaft 21. The material of the groove pad 23 is wear-resistant rubber.

[0037] By setting the groove 23, the coupling 21 can play a certain role in damping the vibration when it drives the rotating shaft 4 to rotate, thereby reducing the impact of vibration on the motor 2.

[0038] Furthermore, an air intake pipe 26 is connected to the input end of the fan 28, and the air intake pipe 26 is connected to one side of the tank 1. An air guide pipe 27 is connected to the output end of the fan 28, and the air guide pipe 27 is connected to the purification box 25.

[0039] Specifically, by starting the blower 28, the blower 28 can draw in the odorous gas emitted by the sludge inside the tank 1 through the suction pipe 26, and then transport it to the purification box 25 through the air guide pipe 27 for purification and filtration before being discharged.

[0040] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A sludge storage tank for sludge treatment, comprising a tank body (1) and a purification chamber (25), wherein a fan (28) is provided between the purification chamber (25) and the tank body (1), and the purification chamber (25) is connected to the tank body (1) via the fan (28), and a support leg (17) is fixedly installed at the bottom end of the tank body (1), characterized in that: A support frame (19) is fixedly installed at the top of the tank (1), and a motor (2) is fixedly installed at the top of the support frame (19). A rotating shaft (4) passes through the top of the tank (1), and the rotating shaft (4) is rotatably connected to the tank (1) through a bearing. The rotating shaft (4) is connected to the motor (2) for transmission. A screen plate (3) is slidably sleeved on the outer wall of the rotating shaft (4). The screen plate (3) is slidably connected to the inner wall of the tank (1). A support ring (1) is provided below the screen plate (3). 1) The support ring (11) is fixedly installed on the inner wall of the tank (1). The top of the support ring (11) is fixedly installed with a second protrusion (13). The bottom of the screen plate (3) is fixedly installed with a first protrusion (12). The outer wall of the rotating shaft (4) is fixedly installed with a spiral blade (5). The bottom of the tank (1) is connected to a discharge pipe (15). A solenoid valve (16) is fixedly installed in the discharge pipe (15). The top of the tank (1) is hinged with a tank cover (18).

2. A sludge storage tank for sludge treatment according to claim 1, characterized in that: The outer wall of the rotating shaft (4) is provided with a limiting groove (6), and the inner wall of the screen plate (3) is fixedly installed with a limiting slider (7). The limiting slider (7) is slidably connected to the limiting groove (6), and a spring (9) is fixedly connected between the top of the limiting slider (7) and the inner wall of the limiting groove (6).

3. A sludge storage tank for sludge treatment according to claim 2, characterized in that: The inner wall of the limiting slide (6) is fixedly installed with a limiting rod (8), the limiting slider (7) has a rod hole (10), the limiting rod (8) moves through the rod hole (10), and the spring (9) surrounds the outer wall of the limiting rod (8).

4. A sludge storage tank for sludge treatment according to claim 1, characterized in that: The number of the first protrusion (12) and the second protrusion (13) are both several, and the shape of the first protrusion (12) and the second protrusion (13) is semi-circular. A guide platform (14) is fixedly installed at the bottom of the inner wall of the tank (1).

5. A sludge storage tank for sludge treatment according to claim 1, characterized in that: The outer wall of the rotating shaft (4) is fixedly fitted with a retaining ring (29). There are two retaining rings (29). The two retaining rings (29) are slidably connected to the top of the tank (1) and the inner wall of the tank (1). The output end of the motor (2) is fixedly installed with a drive shaft (20). The drive shaft (20) moves through the support frame (19). The bottom end of the drive shaft (20) is fixedly installed with a connecting shaft (21). The top end of the rotating shaft (4) is provided with a shaft groove (22). The connecting shaft (21) is inserted into the shaft groove (22).

6. A sludge storage tank for sludge treatment according to claim 5, characterized in that: A groove pad (23) is fixedly installed on the inner wall of the shaft groove (22). The groove pad (23) is in close contact with the outer wall surface of the connecting shaft (21). The material of the groove pad (23) is wear-resistant rubber.

7. A sludge storage tank for sludge treatment according to claim 1, characterized in that: The input end of the blower (28) is connected to an air intake pipe (26), which is connected to one side of the tank (1). The output end of the blower (28) is connected to an air guide pipe (27), which is connected to the purification box (25).

Citation Information

Patent Citations

  • Sludge storage tank for sludge treatment

    CN220502879U

  • Sludge storage tank for sludge treatment

    CN221999561U