Agricultural product pulping device

Abstract

The utility model relates to the technical field of agricultural product pulping, and discloses an agricultural product pulping device which comprises a crushing box, a guide pipe is fixedly installed at the bottom of the crushing box, a crushing part used for crushing agricultural products is detachably installed in an inner cavity of the crushing box, and a water pump is fixedly installed on the outer wall of a fermentation box. A conveying pipe is fixedly installed at the water outlet end of the water pump, and the end, away from the water pump, of the conveying pipe is fixedly connected with the top of the fermentation box. According to the agricultural product crushing device, the water pump is started, at the moment, crushed crops in the crushing box enter the crushing box through the guide pipe, and the agricultural products are continuously crushed by the crushing part, so that the size difference of the crushed agricultural products can be reduced, and the water absorption degree and the cooking degree of the crushed agricultural products are approximately consistent; the denaturation degree of protein and the utilization rate of raw materials are improved, so that different types of agricultural products can be utilized by microorganisms, and the fermentation efficiency of the agricultural products is improved.

Description

Technical Field

[0001] This utility model relates to the field of agricultural product pulping technology, and in particular to an agricultural product pulping device. Background Technology

[0002] Pulping is the process of converting agricultural raw materials into pulp. This process typically includes steps such as raw material selection and pretreatment, pulp boiling or fermentation, mechanical processing and fiber separation, and subsequent processing and refining to ensure the quality and performance of the final product.

[0003] Currently, when pulping waste agricultural products (such as vegetables, fruits, and crops), the first step is to cut the products into several pieces using tools. The cut pieces are then poured into a fermentation tank for fermentation. However, because the manually cut crops vary in size, significant differences in size lead to inconsistent water absorption and cooking rates, affecting protein denaturation and raw material utilization. This means that some waste may not be fully cooked and therefore difficult for microorganisms to utilize effectively, thus reducing fermentation efficiency. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides an agricultural product pulping device, which aims to solve the problems in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an agricultural product pulping device, comprising:

[0006] Fermentation box;

[0007] The crushing box has a conduit fixedly installed at the bottom, and a crushing component for crushing agricultural products is detachably installed in the inner cavity of the crushing box. A water pump is fixedly installed on the outer wall of the fermentation box. The end of the conduit away from the crushing box is fixedly connected to the water inlet of the water pump. A transmission pipe is fixedly installed at the water outlet of the water pump. The end of the transmission pipe away from the water pump is fixedly connected to the top of the fermentation box.

[0008] The discharge pipe is fixedly installed at the bottom of the fermentation tank, and a valve for controlling the flow rate of the slurry is rotatably installed in the inner cavity of the discharge pipe.

[0009] As a further description of the above technical solution:

[0010] The crushing components include a cutting pump and crushing blades. The power output end of the cutting pump is fixedly equipped with crushing blades for crushing agricultural products, and the end of the cutting pump away from the crushing blades is fixedly equipped with a bracket for self-support.

[0011] As a further description of the above technical solution:

[0012] A crushing barrel is fixedly installed at the end of the cutting pump away from the support, and the crushing blades are located in the inner cavity of the crushing barrel.

[0013] As a further description of the above technical solution:

[0014] The crushing component also includes a mounting ring and hydraulic cylinders. Two hydraulic cylinders are symmetrically mounted on the outer wall of the crushing box. The power output ends of the two hydraulic cylinders can be detachably mounted with connecting plates. The mounting ring is detachably mounted on the top of the crushing box, and the outer wall of the mounting ring is fixedly connected to the end of the two connecting plates away from the hydraulic cylinders. Multiple support rods are fixedly mounted in a ring at the bottom of the mounting ring. A push plate for moving agricultural products is fixedly mounted on the end of the support rod away from the mounting ring.

[0015] As a further description of the above technical solution:

[0016] The top and bottom of the push plate are parallel to the bottom of the mounting ring, and the bottom sides of the push plate are inclined.

[0017] As a further description of the above technical solution:

[0018] The connecting plate is designed with an L-shaped structure, and the end of the connecting plate connected to the hydraulic cylinder is provided with a mounting hole. A limit bolt can be detachably installed in the inner cavity of the mounting hole, and the power output end of the hydraulic cylinder is provided with a threaded hole that matches the limit bolt.

[0019] This utility model has the following beneficial effects:

[0020] In this invention, when the water pump is started, the crushed agricultural products inside the crushing box enter the pump through a conduit and then flow into the fermentation box through a transmission pipe. This allows the crushed agricultural products to ferment rapidly inside the fermentation box. Because the crushing components continuously crush the agricultural products, the size difference of the crushed products is reduced, making the water absorption and cooking degree of the crushed agricultural products more uniform. This improves the degree of protein denaturation and the utilization rate of raw materials, allowing different types of agricultural products to be utilized by microorganisms and improving the efficiency of agricultural product fermentation. Attached Figure Description

[0021] Figure 1 This is a perspective view of the present utility model;

[0022] Figure 2 This is an assembly drawing of the crushing box and push plate of this utility model;

[0023] Figure 3 This is an assembly drawing of the crushing blade and cutting pump of this utility model;

[0024] Figure 4 This utility model Figure 1 Enlarged view of the structure at point A in the middle.

[0025] Legend:

[0026] 1. Crushing box; 2. Connecting plate; 3. Mounting ring; 4. Hydraulic cylinder; 5. Fermentation box; 6. Water pump; 7. Cutting pump; 8. Crushing barrel; 9. Push plate; 10. Support rod; 11. Crushing blade. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figure 1-4 One embodiment of this utility model is an agricultural product pulping device, comprising:

[0029] Fermentation box 5 is used for fermenting agricultural products. Fermentation box 5 also has a built-in heating function, which can heat the agricultural products fermenting in the box, thereby accelerating the activity of microorganisms in the box and improving the fermentation rate of agricultural products (this is existing technology and will not be elaborated on here).

[0030] The crushing box 1 has a conduit fixedly installed at the bottom, and a crushing component for crushing agricultural products can be detachably installed in the inner cavity of the crushing box 1. After the agricultural products are poured into the inside of the crushing box 1, they can be crushed by the crushing component. After the agricultural products are crushed for a period of time, they can form particles of similar size and mix with the water in the crushing box 1.

[0031] A water pump 6 is fixedly installed on the outer wall of the fermentation tank 5. The end of the conduit away from the crushing tank 1 is fixedly connected to the water inlet of the water pump 6. A transmission pipe is fixedly installed at the water outlet of the water pump 6. The end of the transmission pipe away from the water pump 6 is fixedly connected to the top of the fermentation tank 5. After the agricultural products are crushed inside the crushing tank 1, the water pump 6 is started. At this time, the crushed agricultural products inside the crushing tank 1 enter the water pump 6 through the conduit and then flow into the fermentation tank 5 through the transmission pipe. This allows the crushed agricultural products to ferment rapidly inside the fermentation tank 5. Because the crushing parts continuously crush the agricultural products, the size difference of the crushed agricultural products can be reduced, making the water absorption and cooking degree of the crushed agricultural products more uniform. This improves the denaturation degree of protein and the utilization rate of raw materials, allowing different types of agricultural products to be utilized by microorganisms and improving the efficiency of agricultural product fermentation.

[0032] The discharge pipe is fixedly installed at the bottom of the fermentation tank 5. A valve for controlling the flow rate of the slurry is rotatably installed in the inner cavity of the discharge pipe. When the agricultural products are fermenting inside the fermentation tank 5, the valve is closed, allowing the slurry to remain inside the fermentation tank 5 for continuous fermentation. After the agricultural products have finished fermenting, the valve is opened, and the slurry inside the fermentation tank 5 flows out through the discharge pipe under the action of gravity, so as to facilitate the collection of the fermented slurry.

[0033] The crushing components include a cutting pump 7 and crushing blades 11. The power output end of the cutting pump 7 is fixedly equipped with crushing blades 11 for crushing agricultural products. The cutting pump 7 is composed of a water pump. In order to speed up the extraction and transmission of water and prevent debris from clogging the water inlet during pumping, the water pump has a power output shaft installed at the water inlet end. The outside of the power output shaft is equipped with crushing blades 11, so as to quickly crush the blockages that appear at the water inlet end.

[0034] After filling the crushing chamber 1 with water and pouring the agricultural products into it, start the cutting pump 7 to make the crushing blades 11 rotate rapidly. At this time, the water inside the crushing chamber 1 flows rapidly along its own axis under the action of the crushing blades 11 and forms a vortex. At the same time, the agricultural products flow with the water. After the flowing agricultural products come into contact with the crushing blades 11, they can be quickly crushed by the crushing blades 11. The crushed agricultural products will be repeatedly crushed by the crushing blades 11 again with the water flow.

[0035] The end of the cutting pump 7 away from the crushing blade 11 is fixedly equipped with a bracket for its own support. The bracket can increase the support area of ​​the bottom of the cutting pump 7, preventing the cutting pump 7 from tipping over due to impacts from large agricultural products, water flow, and continuous collisions between the crushing blade 11 and agricultural products. This improves the stability of the cutting pump 7 during use and makes it easier to remove the cutting pump 7 from the crushing box 1 after crushing, which is beneficial for the replacement and maintenance of the cutting pump 7.

[0036] According to the above embodiment, the crushing blade 11 crushes the crops at the same time as it collides with them. When the crushing blade 11 collides with the crops, the agricultural products are impacted by the crushing blade 11 and move away from the crushing blade 11. When the displacement distance of the agricultural products is large, the crushing blade 11 cannot continuously crush the same agricultural product, which reduces the efficiency of crushing agricultural products.

[0037] A crushing barrel 8 is fixedly installed at the end of the cutting pump 7 away from the support. The crushing blade 11 is located in the inner cavity of the crushing barrel 8. When the crushing blade 11 rotates rapidly, causing the water to flow rapidly in the horizontal direction, the agricultural products accumulated at the bottom of the crushing box 1 enter the interior of the crushing barrel 8 with the water flow. When the agricultural products inside the crushing barrel 8 come into contact with the crushing blade 11, the agricultural products are impacted by the crushing blade 11 and move away from the crushing blade 11 until the agricultural products collide with the inner wall of the crushing barrel 8, which limits the movement position of the agricultural products. Then the agricultural products collide with the crushing blade 11 again with the water flow. By repeating this process, the agricultural products can be crushed quickly, thus improving the crushing efficiency of agricultural products.

[0038] The crushed agricultural products are quickly transported from the inlet to the outlet of the cutting pump 7, thereby achieving continuous movement of water inside the crushing barrel 8, allowing the agricultural products to move sequentially into the crushing barrel 8 along with the water flow.

[0039] According to the above embodiment, after agricultural products with high density and volume (such as potatoes, tomatoes and lotus roots) accumulate at the bottom of the inner cavity of the crushing box 1, the water flow rate around the agricultural products below the accumulation surface is relatively small, which causes some agricultural products with high density and volume to be unable to enter the interior of the crushing barrel 8 with the water flow, thus making it impossible to quickly crush the agricultural products with high density and volume accumulated at the bottom of the crushing box 1.

[0040] The crushing component also includes a mounting ring 3 and a hydraulic cylinder 4. Two hydraulic cylinders 4 are symmetrically mounted on the outer wall of the crushing box 1. The power output ends of the two hydraulic cylinders 4 can be detachably mounted with connecting plates 2. The mounting ring 3 is detachably mounted on the top of the crushing box 1, and the outer wall of the mounting ring 3 is fixedly connected to the ends of the two connecting plates 2 away from the hydraulic cylinders 4. Before the agricultural products are poured into the crushing box 1, the mounting ring 3 is first placed on the top of the crushing box 1. Then, the ends of the two connecting plates 2 away from the mounting ring 3 are connected to the power output ends of the two hydraulic cylinders 4. When the two hydraulic cylinders 4 are started at the same time, the two connecting plates 2 can move up and down at the same time, thereby providing a power source for the up and down movement of the mounting ring 3.

[0041] Multiple support rods 10 are fixedly installed in a ring at the bottom of the mounting ring 3. A push plate 9 for moving agricultural products is fixedly installed at the end of the support rod 10 away from the mounting ring 3. Before the agricultural products are poured into the crushing box 1, the power output end of the hydraulic cylinder 4 is reset so that the push plate 9 is located below the crushing barrel 8. When the agricultural products are poured into the crushing box 1 and crushed, the hydraulic cylinder 4 is activated. When the power output end of the hydraulic cylinder 4 moves upward, the multiple push plates 9 apply an upward thrust to the agricultural products piled below the crushing barrel 8, which can move the agricultural products piled at the bottom of the crushing box 1 upward. This increases the flow space of water at the bottom of the crushing box 1. When the water flows horizontally, it can increase the flow rate of water around the crops, so that the dense and bulky agricultural products piled at the bottom of the crushing box 1 can quickly enter the crushing barrel 8, thereby completing the crushing of the dense and bulky agricultural products and improving the efficiency of crushing dense and bulky agricultural products.

[0042] The top and bottom of the push plate 9 are parallel to the bottom of the mounting ring 3, and the bottom sides of the push plate 9 are inclined. When the push plate 9 moves down with the power output end of the hydraulic cylinder 4, the tip of the push plate 9 and the inclined side wall come into contact with the agricultural products accumulated at the bottom of the inner cavity of the crushing box 1, squeezing the accumulated agricultural products to both sides, reducing the resistance generated when the push plate 9 moves down, and improving the smoothness of the push plate 9 moving down.

[0043] The connecting plate 2 is designed with an L-shaped structure, and the end of the connecting plate 2 connected to the hydraulic cylinder 4 has an installation hole. A limit bolt can be detachably installed in the inner cavity of the installation hole. The power output end of the hydraulic cylinder 4 has a threaded hole that matches the limit bolt. After the mounting ring 3 is placed directly above the crushing box 1, one end of the two connecting plates 2 and the power output ends of the two hydraulic cylinders 4 are brought together until the middle of the opening end of the mounting hole and the middle of the opening end of the threaded hole are on the same horizontal line. Then, the small end of the limit bolt is inserted into the inside of the threaded hole through the mounting hole. Then, the large end of the limit bolt is rotated until the bottom of the large end of the limit bolt is tightly fitted with the outer wall of the connecting plate 2. This allows the connecting plate 2 to be pressed, so that one end of the connecting plate 2 is connected to the power output end of the hydraulic cylinder 4, which is convenient for the connection plate 2 and the power output end of the hydraulic cylinder 4 to be disassembled and assembled.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An agricultural product pulping device, characterized in that: include Fermentation box (5); The crushing box (1) has a conduit fixedly installed at the bottom, and a crushing component for crushing agricultural products is detachably installed in the inner cavity of the crushing box (1). A water pump (6) is fixedly installed on the outer wall of the fermentation box (5). The end of the conduit away from the crushing box (1) is fixedly connected to the water inlet of the water pump (6). A transmission pipe is fixedly installed at the water outlet of the water pump (6). The end of the transmission pipe away from the water pump (6) is fixedly connected to the top of the fermentation box (5). The discharge pipe is fixedly installed at the bottom of the fermentation tank (5), and a valve for controlling the flow rate of the slurry is rotatably installed in the inner cavity of the discharge pipe.

2. The agricultural product pulping device according to claim 1, characterized in that: The crushing component includes a cutting pump (7) and a crushing blade (11). The power output end of the cutting pump (7) is fixedly equipped with a crushing blade (11) for crushing agricultural products, and the end of the cutting pump (7) away from the crushing blade (11) is fixedly equipped with a bracket for self-support.

3. The agricultural product pulping device according to claim 2, characterized in that: The cutting pump (7) is fixedly installed with a crushing barrel (8) at one end away from the support, and the crushing blade (11) is located in the inner cavity of the crushing barrel (8).

4. The agricultural product pulping device according to claim 2, characterized in that: The crushing component also includes an installation ring (3) and a hydraulic cylinder (4). Two hydraulic cylinders (4) are symmetrically installed on the outer wall of the crushing box (1). The power output ends of the two hydraulic cylinders (4) can be detachably installed with connecting plates (2). The installation ring (3) is detachably installed directly above the crushing box (1), and the outer wall of the installation ring (3) is fixedly connected to the end of the two connecting plates (2) away from the hydraulic cylinders (4). Multiple support rods (10) are fixedly installed in a ring at the bottom of the installation ring (3). A push plate (9) for moving agricultural products is fixedly installed at the end of the support rod (10) away from the installation ring (3).

5. The agricultural product pulping device according to claim 4, characterized in that: The top and bottom of the push plate (9) are parallel to the bottom of the mounting ring (3), and the bottom sides of the push plate (9) are inclined.

6. The agricultural product pulping device according to claim 4, characterized in that: The connecting plate (2) is configured as an L-shaped structure, and the end of the connecting plate (2) connected to the hydraulic cylinder (4) is provided with an installation hole. A limit bolt can be detachably installed in the inner cavity of the installation hole, and the power output end of the hydraulic cylinder (4) is provided with a threaded hole that matches the limit bolt.

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