Embossing equipment for carpet production

Abstract

The utility model relates to the technical field of carpet production, in particular to embossing equipment for carpet production. A mounting rack; an embossed plate; the driving mechanism is used for driving the embossing plate to move; the replacing mechanism is used for replacing the embossing plate; the replacement mechanism comprises a mounting box; the rotating rod is rotationally mounted on the mounting box; the rotating plate is fixedly mounted at the end part of the rotating rod; the linkage gear is fixedly arranged on the rotating rod in a sleeving manner; the linkage plate is mounted in the mounting box in a sliding manner; the plug board is fixedly mounted on one side of the linkage board; and the linkage rack is fixedly mounted on the other side of the linkage plate. According to the carpet embossing machine, through the arrangement of the replacement mechanism, the embossing plate can be rapidly replaced, and the problems that time is wasted when embossing plates with different patterns need to be replaced for carpets of different models, the carpet embossing efficiency is reduced, and the requirement for rapid production of the carpets cannot be met are solved.

Description

Technical Field

[0001] This utility model relates to the field of carpet production technology, specifically to an embossing device for carpet production. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, through hand or mechanical processes of weaving, tufting, or spinning. Embossing equipment is required during carpet production.

[0003] Existing carpet embossing equipment does not have the function of quickly changing embossing boards. When different embossing boards with different patterns are needed for different models of carpets, it is very time-consuming, resulting in reduced carpet embossing efficiency and failing to meet the needs of rapid carpet production.

[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0005] The purpose of this utility model is to provide an embossing device for carpet production that can effectively solve the above-mentioned technical problems.

[0006] To achieve the purpose of this utility model, the following technical solution is adopted:

[0007] An embossing device for carpet production includes: a base; a mounting frame; an embossing plate; a drive mechanism for moving the embossing plate; and a replacement mechanism for replacing the embossing plate.

[0008] The replacement mechanism includes: a mounting box; a rotating rod rotatably mounted on the mounting box; a rotating plate fixedly mounted on the end of the rotating rod; a connecting gear fixedly sleeved on the rotating rod; a connecting plate slidably mounted inside the mounting box; a plug-in plate fixedly mounted on one side of the connecting plate; a connecting rack fixedly mounted on the other side of the connecting plate; and a return spring for resetting the connecting plate; wherein the connecting gear and the connecting rack are meshed with each other.

[0009] Furthermore, the mounting box has a mounting groove, and a connecting plate is fixedly mounted on the embossed plate. The connecting plate is inserted into the mounting groove, and the connecting plate has an insertion groove.

[0010] Furthermore, a limiting opening is provided on the mounting box, and the plug-in plate passes through the inner cavity of the limiting opening and is inserted into the inner cavity of the plug-in slot.

[0011] Furthermore, the bottom of the plug-in plate and the side away from the connecting plate are inclined.

[0012] Furthermore, one end of the return spring is fixedly connected to the linkage plate, and the other end of the return spring is fixedly connected to the inner wall of the mounting box.

[0013] Furthermore, the driving mechanism includes: a cylinder fixedly mounted on the mounting bracket; and a limiting rod that is mounted through the mounting bracket.

[0014] Furthermore, the mounting box is fixedly installed on the movable end of the cylinder, and the bottom end of the limiting rod is fixedly connected to the top of the mounting box.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] This utility model discloses an embossing device for carpet production. By setting up a replacement mechanism, the embossing board can be quickly replaced, avoiding the problem of wasting a lot of time when different patterns of embossing boards are needed for different models of carpets, which leads to a decrease in carpet embossing efficiency and cannot meet the needs of rapid carpet production. Attached Figure Description

[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0018] Figure 1 This is a plan view of an embossing device for carpet production according to the present invention.

[0019] Figure 2 This utility model relates to an embossing device for carpet production. Figure 1 Enlarged view of point A in the middle.

[0020] Figure 3 This is a top view of the component mounting box of an embossing equipment for carpet production according to this utility model.

[0021] In the diagram: 1. Base; 2. Mounting bracket; 3. Cylinder; 4. Limiting rod; 5. Embossed plate; 6. Connecting plate; 7. Linking gear; 8. Linking rack; 9. Linking plate; 10. Insertion plate; 11. Return spring; 12. Mounting box; 13. Rotating rod; 14. Rotating plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0024] like Figures 1 to 3 As shown, the present invention discloses an embossing device for carpet production, comprising: a base 1; an mounting frame 2 fixedly installed on the base 1; an embossing plate 5; a driving mechanism for moving the embossing plate 5; and a replacement mechanism for replacing the embossing plate 5.

[0025] The replacement mechanism includes: a mounting box 12; a rotating rod 13 rotatably mounted on the mounting box 12; a rotating plate 14 fixedly mounted on the end of the rotating rod 13; a connecting gear 7 fixedly sleeved on the rotating rod 13; a connecting plate 9 slidably mounted inside the mounting box 12; a plug-in plate 10 fixedly mounted on one side of the connecting plate 9; a connecting rack 8 fixedly mounted on the other side of the connecting plate 9; and a return spring 11 that drives the connecting plate 9 to reset. The connecting gear 7 and the connecting rack 8 are meshed with each other. The mounting box 12 has a mounting groove, and a connecting plate 6 is fixedly mounted on the embossed plate 5. The connecting plate 6 is inserted into the mounting groove, and a plug-in groove is provided on the connecting plate 6. The mounting box 12 has a limit opening, and the plug-in plate 10 passes through the inner cavity of the limit opening and is inserted into the inner cavity of the plug-in groove. The bottom of the plug-in plate 10 and the side away from the connecting plate 9 are inclined. One end of the return spring 11 is fixedly connected to the connecting plate 9, and the other end of the return spring 11 is fixedly connected to the inner wall of the mounting box 12.

[0026] When disassembling the embossed plate 5, by rotating the rotating plate 14, the rotating plate 14 drives the rotating rod 13 to rotate, the rotating rod 13 drives the connecting gear 7 to rotate, the connecting gear 7 drives the two connecting racks 8 to move closer to each other, the two connecting racks 8 drive the adjacent connecting plates 9 to move closer to each other, and the two connecting plates 9 drive the adjacent insertion plates 10 to separate from the insertion slots, which makes it easy to disassemble the embossed plate 5.

[0027] During this process, the linkage plate 9 drives the return spring 11 to stretch. After the embossed plate 5 is disassembled, the rotating plate 14 is released. The elastic force of the return spring 11 can drive the linkage plate 9 to reset, which in turn drives the plug plate 10 to reset.

[0028] When the connecting plates 6 on the embossed board 5 to be replaced are inserted into the adjacent mounting slots, the top of the connecting plate 6 abuts against the inclined surface of the insertion plate 10, and drives the insertion plate 10 to move into the mounting box 12, and drives the return spring 11 to stretch. When the insertion plate 10 is aligned with the insertion slot, the spring force of the return spring 11 can drive the insertion plate 10 to be inserted into the insertion slot, thereby facilitating the fixing of the embossed board 5.

[0029] By changing the mechanism, the embossing plate 5 can be quickly replaced, avoiding the problem of wasting a lot of time when different patterns of embossing plate 5 are needed for different models of carpets, which would reduce carpet embossing efficiency and fail to meet the needs of rapid carpet production.

[0030] The drive mechanism includes: a cylinder 3 fixedly mounted on the mounting frame 2; a limiting rod 4 through the mounting frame 2; and a mounting box 12 fixedly mounted on the movable end of the cylinder 3, with the bottom end of the limiting rod 4 fixedly connected to the top of the mounting box 12.

[0031] When embossing the carpet, cylinder 3 is activated, which drives the embossing plate 5 to move downward and emboss the carpet. The stability of the embossing plate 5 during movement is ensured by the setting of the limit rod 4.

[0032] Working principle: When disassembling the embossed plate 5, rotating the rotating plate 14 causes the rotating rod 13 to rotate, which in turn drives the connecting gear 7 to rotate. The connecting gear 7 causes two connecting racks 8 to move closer together, which in turn causes adjacent connecting plates 9 to move closer together. The two connecting plates 9 then cause adjacent insertion plates 10 to separate from the insertion slots, making it easier to disassemble the embossed plate 5. During this process, the connecting plates 9 cause the return spring 11 to stretch. After the embossed plate 5 is disassembled, the rotating plate 14 is released, and the return spring 11 is stretched. The elastic force of the positioning spring 11 can drive the linkage plate 9 to reset, and then drive the insertion plate 10 to reset. When the connecting plate 6 on the embossed plate 5 to be replaced is inserted into the adjacent mounting slot, the top of the connecting plate 6 abuts against the inclined surface of the insertion plate 10, and drives the insertion plate 10 to move into the mounting box 12, and drives the reset spring 11 to stretch. When the insertion plate 10 is aligned with the insertion slot, the elastic force of the reset spring 11 can drive the insertion plate 10 to be inserted into the insertion slot, thereby facilitating the fixing of the embossed plate 5.

[0033] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. An embossing device for carpet production, characterized in that, include: Base; Mounting rack; Embossed board; A drive mechanism that moves the embossed plate; A replacement mechanism for replacing the embossed plate; The replacement mechanism includes: a mounting box; a rotating rod rotatably mounted on the mounting box; a rotating plate fixedly mounted on the end of the rotating rod; a connecting gear fixedly sleeved on the rotating rod; a connecting plate slidably mounted inside the mounting box; a plug-in plate fixedly mounted on one side of the connecting plate; a connecting rack fixedly mounted on the other side of the connecting plate; and a return spring for resetting the connecting plate; wherein the connecting gear and the connecting rack are meshed with each other.

2. The embossing equipment for carpet production as described in claim 1, characterized in that, The mounting box has a mounting groove, and a connecting plate is fixedly mounted on the embossed plate. The connecting plate is inserted into the mounting groove, and the connecting plate has an insertion groove.

3. The embossing equipment for carpet production as described in claim 2, characterized in that, The mounting box has a limiting opening, and the plug-in plate passes through the inner cavity of the limiting opening and is inserted into the inner cavity of the plug-in slot.

4. The embossing equipment for carpet production as described in claim 3, characterized in that, The bottom of the plug-in plate and the side away from the connecting plate are inclined.

5. The embossing equipment for carpet production as described in claim 4, characterized in that, One end of the reset spring is fixedly connected to the linkage plate, and the other end of the reset spring is fixedly connected to the inner wall of the mounting box.

6. The embossing equipment for carpet production as described in claim 1, characterized in that, The driving mechanism includes: a cylinder fixedly mounted on the mounting bracket; and a limiting rod that passes through the mounting bracket.

7. The embossing equipment for carpet production as described in claim 6, characterized in that, The mounting box is fixedly installed on the movable end of the cylinder, and the bottom end of the limiting rod is fixedly connected to the top of the mounting box.

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