Pressure vessel nondestructive testing device for dangerous chemical production

Abstract

The utility model belongs to the technical field of non-destructive testing, and particularly relates to a pressure vessel non-destructive testing device for dangerous chemical production. The pressure vessel non-destructive testing device comprises a machine body, four supporting legs are fixedly connected to the bottom of the machine body, a motor is fixedly connected to one side of the machine body, and the output end of the motor is fixedly connected with a first transmission shaft; the inner side of the machine body is rotationally connected with a second transmission shaft, one end of the second transmission shaft penetrates through the surface of the machine body, the first transmission shaft is in transmission connection with the second transmission shaft through a belt, a moving device is arranged in the machine body, and an adjusting device is arranged at the top of the moving device. By rotating the rotating disc or the rotating stick, the rotating disc drives the lead screw to rotate, at the moment, the lead screw drives the first sliding box to move, the device can be suitable for pressure containers of different sizes and different scenes, equipment does not need to be replaced frequently, the detection efficiency is improved, and the device can cover containers of various specifications.

Description

Technical Field

[0001] This utility model belongs to the field of non-destructive testing technology, specifically relating to a non-destructive testing device for pressure vessels used in the production of hazardous chemicals. Background Technology

[0002] In the production of hazardous chemicals, pressure vessels are critical equipment, and their safety is of paramount importance. Non-destructive testing (NDT) devices are used to detect internal defects without damaging the vessel, ensuring safe operation of the equipment. These devices utilize technologies such as ultrasound, X-rays, and magnetic particles to monitor the vessel's condition in real time, preventing potential risks and protecting production safety and personnel health.

[0003] Existing non-destructive testing equipment for pressure vessels used in the production of hazardous chemicals is not applicable to pressure vessels of different sizes. Furthermore, after the equipment is fixed in place, workers may accidentally touch the testing device, causing it to move and resulting in deviations in the test results.

[0004] To address the aforementioned issues, this application proposes a non-destructive testing device for pressure vessels used in the production of hazardous chemicals. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a non-destructive testing device for pressure vessels used in the production of hazardous chemicals, capable of performing non-destructive testing on pressure vessels of various sizes.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a non-destructive testing device for pressure vessels used in the production of hazardous chemicals, comprising a body (1), four support legs (2) fixedly connected to the bottom of the body (1), a motor (3) fixedly connected to one side of the body (1), a first drive shaft (4) fixedly connected to the output end of the motor (3), a second drive shaft (5) rotatably connected to the inner side of the body (1), one end of the second drive shaft (5) penetrating the surface of the body (1), the first drive shaft (4) being connected to the second drive shaft (5) via a belt (8), a moving device (6) being provided inside the body (1), and an adjusting device (7) being provided on the top of the moving device (6);

[0007] The moving device (6) includes a first hollow box (61) and a second hollow box (612). The first hollow box (61) and the second hollow box (612) are symmetrically fixedly connected to the inner bottom wall of the body (1). A lead screw (62) is installed inside the first hollow box (61). The lead screw (62) penetrates the inner wall of the first hollow box (61) and extends to the outer side of the first hollow box (61). The lead screw (62) is connected to the first hollow box (61) through a bearing. The core box (61) is rotatably connected, and the circumferential surface of the lead screw (62) is threadedly connected to the first sliding box (63). One end of the lead screw (62) is fixedly connected to the turntable (64). The interior of the second hollow box (612) is rotatably connected to the pulley (615). The two ends of the pulley (615) near the inner wall of the second hollow box (612) are rotatably connected to the connecting plate (614). The top of the connecting plate (614) is fixedly connected to the second sliding box (613).

[0008] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, a short rod (69) is fixedly connected to the side of the first hollow box (61) near the turntable (64), a baffle (610) is fixedly connected to the end of the short rod (69) away from the first hollow box (61), a hollow bottle (67) is slidably connected to the circumferential surface of the short rod (69), and an insertion rod (68) is rotatably connected to the end of the hollow bottle (67) away from the first hollow box (61).

[0009] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, the turntable (64) has a small hole (66) on the side away from the first hollow box (61), and a rotating roller (65) is rotatably connected to the side of the turntable (64) away from the first hollow box (61).

[0010] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, a first spring (611) is provided between the baffle (610) and the hollow bottle (67). One end of the first spring (611) is fixedly connected to the inside of the hollow bottle (67) near the first hollow box (61), and the other end of the first spring (611) is fixedly connected to the baffle (610) near the first hollow box (61).

[0011] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, the insertion rod (68) is matched with the small hole (66).

[0012] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, the top of the moving device (6) is provided with an adjustment device (7);

[0013] The adjustment device (7) includes a first hydraulic rod (71), which is fixedly connected to the bottom wall inside the first slide box (63). A second hydraulic rod (72) is fixedly connected to the bottom wall inside the second slide box (613). A slide rail (73) is fixedly connected to the top of both the first hydraulic rod (71) and the second hydraulic rod (72). A detection device (74) is slidably connected to the surface of the slide rail (73).

[0014] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, the testing device (74) has a second large hole (711) at the end away from the motor (3), a short column (75) is provided inside the second large hole (711), the short column (75) is slidably connected to the testing device (74), a baffle (76) is fixedly connected to the circumferential surface of the short column (75), a square plate (78) is fixedly connected to the end of the short column (75) away from the baffle (76), and a handle (79) is fixedly connected to the end of the square plate (78) away from the short column (75).

[0015] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, a second spring (77) is provided between the baffle (76) and the testing device (74). One end of the second spring (77) is fixedly connected to one end of the baffle (76) near the square plate (78), and the other end of the second spring (77) is fixedly connected to the side of the testing device (74) near the square plate (78).

[0016] As a preferred embodiment of the non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to this utility model, the slide rail (73) has a large hole (710) on the side near the square plate (78), and the short column (75) is slidably connected to the slide rail (73) through the large hole (710).

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: A moving device is added to this application. By rotating a turntable or roller, the turntable drives the lead screw to rotate, which in turn moves the first sliding box. This allows the device to be applicable to pressure vessels of different sizes and adapt to different scenarios, eliminating the need for frequent equipment replacement and improving testing efficiency. The device can cover containers of various specifications, reducing equipment procurement and maintenance costs. By pulling the handle, the testing equipment can be moved, avoiding direct human contact and reducing testing errors, resulting in more accurate test results. When the testing equipment is moved, it can perform testing at different locations on the pressure vessel, enabling better testing of the pressure vessel. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a rear view of the present invention;

[0021] Figure 3 This is a schematic diagram showing the position and structure of the No. 1 hollow box and the No. 1 sliding box in this utility model;

[0022] Figure 4 In this utility model Figure 3 Enlarged schematic diagram of the structure at part A in the middle;

[0023] Figure 5 This is a schematic diagram showing the positional structure of the second hollow box and the second sliding box in this utility model;

[0024] Figure 6 This is a schematic diagram showing the position and structure of the hollow bottle and short column in this utility model;

[0025] Figure 7 This is a schematic diagram showing the position and structure of the slide rail and the detection equipment in this utility model;

[0026] Figure 8 This is a schematic diagram showing the position and structure of the detection device and handle in this utility model;

[0027] Figure 9 This is a schematic diagram showing the positional structure of the short column and square plate in this utility model;

[0028] Figure 10 This is a schematic diagram showing the position and structure of the No. 1 and No. 2 large holes in this utility model.

[0029] In the diagram: 1. Body; 2. Support leg; 3. Motor; 4. Drive shaft 1; 5. Drive shaft 2; 6. Moving device; 61. Hollow box 1; 62. Lead screw; 63. Sliding box 1; 64. Turntable; 65. Rotating roller; 66. Small hole; 67. Hollow bottle; 68. Insert rod; 69. Short rod; 610. Baffle; 611. Spring 1; 612. Hollow box 2; 613. Sliding box 2; 614. Connecting plate; 615. Pulley; 7. Adjusting device; 71. Hydraulic rod 1; 72. Hydraulic rod 2; 73. Slide rail; 74. Testing equipment; 75. Short column; 76. Baffle plate; 77. Spring 2; 78. Square plate; 79. Handle; 710. Large hole 1; 711. Large hole 2; 8. Belt. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] like Figures 1-10 As shown;

[0033] To make the non-destructive testing device for pressure vessels used in the production of hazardous chemicals applicable to pressure vessels of different sizes, this non-destructive testing device for pressure vessels used in the production of hazardous chemicals includes a body. Four support legs are fixedly connected to the bottom of the body. A motor is fixedly connected to one side of the body. A first drive shaft is fixedly connected to the output end of the motor. A second drive shaft is rotatably connected to the inside of the body. One end of the second drive shaft passes through the surface of the body. The first drive shaft is connected to the second drive shaft via a belt. A moving device is installed inside the body, and an adjustment device is installed on the top of the moving device.

[0034] The mobile device includes a first hollow box and a second hollow box, which are symmetrically and fixedly connected to the inner bottom wall of the machine body. A lead screw is installed inside the first hollow box, which passes through the inner wall of the first hollow box and extends to the outer side of the first hollow box. The lead screw is rotatably connected to the first hollow box through a bearing. A first sliding box is threadedly connected to the circumferential surface of the lead screw. A turntable is fixedly connected to one end of the lead screw. A pulley is rotatably connected inside the second hollow box. Connecting plates are rotatably connected to both ends of the pulley near the inner wall of the second hollow box. The second sliding box is fixedly connected to the top of the connecting plate.

[0035] In this implementation plan: First, the pressure vessel to be tested is placed on top of the first and second drive shafts. Then, the first and second drive shafts are rotated by a motor, thereby rotating the pressure vessel. When the rotating rod is turned by hand, the rotating rod will drive the turntable and the lead screw to rotate. At this time, the lead screw will drive the first sliding box to move, so that the device can be applied to pressure vessels of different sizes, increasing adaptability.

[0036] Furthermore:

[0037] As shown in Figures 1, 2, and 3:

[0038] Based on the above:

[0039] In an optional embodiment, to fix the turntable in place, a short rod is fixedly connected to the side of the first hollow box near the turntable, a baffle is fixedly connected to the end of the short rod away from the first hollow box, a hollow bottle is slidably connected to the circumferential surface of the short rod, and an insert rod is rotatably connected to the end of the hollow bottle away from the first hollow box.

[0040] In this implementation plan: when the plug rod is pulled by hand, the plug rod will move the hollow bottle, and at this time the hollow bottle will cause the No. 1 spring to contract.

[0041] Furthermore:

[0042] To facilitate the rotation of the turntable, in an optional embodiment, a small hole is provided on the side of the turntable away from the first hollow box, and a rotating roller is rotatably connected to the side of the turntable away from the first hollow box.

[0043] In this implementation plan: workers can move the No. 1 slide box by rotating the turntable, or by shaking the rotating rod.

[0044] Furthermore:

[0045] In order to provide a spring between the hollow bottle and the short rod, in an optional embodiment, a first spring is provided between the baffle and the hollow bottle. One end of the first spring is fixedly connected to the inside of the hollow bottle near the first hollow box, and the other end of the first spring is fixedly connected to the baffle near the first hollow box.

[0046] In this implementation plan: when the insert rod is inserted into the small hole, the insert rod and the hollow bottle will move towards the short rod under the elastic force of the first spring.

[0047] Furthermore:

[0048] In an optional embodiment, the insert rod is matched with the small hole to limit the position of the turntable.

[0049] In this implementation plan: when the insert rod is inserted into the small hole inside the turntable, the turntable will be locked by the insert rod.

[0050] Furthermore:

[0051] In an optional embodiment, an adjustment device is provided on the top of the mobile device;

[0052] The adjustment device includes a first hydraulic rod, which is fixedly connected to the bottom wall inside a first sliding box. A second hydraulic rod is fixedly connected to the bottom wall inside a second sliding box. Slide rails are fixedly connected to the tops of both the first and second hydraulic rods. A detection device is slidably connected to the surface of the slide rails. A second large hole is formed at the end of the detection device away from the motor. A short column is disposed inside the second large hole and slidably connected to the detection device. A baffle is fixedly connected to the circumference of the short column. A square plate is fixedly connected to the end of the short column away from the baffle, and a handle is fixedly connected to the end of the square plate away from the short column.

[0053] Furthermore:

[0054] In an optional embodiment, a second spring is provided between the baffle and the detection device. One end of the second spring is fixedly connected to the end of the baffle near the square plate, and the other end of the second spring is fixedly connected to the side of the detection device near the square plate.

[0055] In this implementation plan: when the handle is released, the handle and the square plate will be driven by the elastic force of the second spring to insert the short column into the first large hole.

[0056] Furthermore:

[0057] In an optional embodiment, a large hole is provided on the side of the slide rail near the square plate, and the short column is slidably connected to the slide rail through the large hole.

[0058] In this implementation scheme: the short column 75 slides through the second large hole 711, and the end of the short column 75 near the slide rail 73 will be inserted into the first large hole 710.

[0059] Working principle: First, place the pressure vessel to be tested on top of drive shaft 4 and drive shaft 5. Then, start motor 3. When motor 3 starts, its output will drive drive shaft 4 to rotate. When drive shaft 4 rotates, it will drive belt 8 to rotate. When belt 8 rotates, it will drive drive shaft 5 to rotate. At this time, drive shafts 4 and 5 will drive the pressure vessel to rotate. Then, by manually cranking the rotating roller 65 or rotating the turntable 64, the pressure vessel will rotate. This will cause the lead screw 62 to rotate. Because the lead screw 62 is threadedly connected to the first slide box 63, when the lead screw 62 rotates, it will cause the first slide box 63 to move. When the first slide box 63 moves, it will cause the first hydraulic rod 71 to move. When the first hydraulic rod 71 moves, it will cause the slide rail 73 to continue moving. When the slide rail 73 moves, it will cause the second hydraulic rod 72 to move. When the second hydraulic rod 72 moves, it will... The second sliding box 613 moves, which in turn moves the connecting plate 614. This movement, in turn, moves the pulley 615 inside the second hollow box 612. The pulley 615 provides support. The position of the testing device 74 is adjusted according to the size of the pressure vessel, allowing it to be used with different pressure vessels. When the testing device 74 is in the appropriate position, the insertion rod 68 is pulled, and the insertion rod 68 will... The hollow bottle 67 is moved, and when the hollow bottle 67 moves, it will cause the first spring 611 to retract, inserting the insertion rod 68 into the small hole 66. After that, the insertion rod 68 is released, and at this time, the insertion rod 68 will move in the opposite direction under the elastic force of the first spring 611. At this time, the turntable 64 will be fixed to prevent the worker from accidentally touching the turntable 64 and causing the position of the detection device 74 to move. When the first drive shaft 4 and the second drive shaft 5 drive the pressure vessel to rotate, the detection device 74 can perform detection on the surface of the pressure vessel.

[0060] After the testing device 74 completes the test at one position, by pulling the handle 79, the handle 79 will move the square plate 78. When the square plate 78 moves, it will move the short column 75. When the short column 75 moves, it will move the baffle 76. When the baffle 76 moves, it will cause the second spring 77 to retract. By moving the handle 79 again, the handle 79 will move the short column 75. When the short column 75 moves to the position of another large hole 710, by releasing the handle 79, the handle 79 and the square plate 78 will, under the elastic force of the second spring 77, drive the short column 75 to insert into the large hole 710, thus completing the position change operation. When a problem is detected, the height of the first hydraulic rod 71 and the second hydraulic rod 72 can be adjusted for detailed testing.

[0061] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A non-destructive testing device for pressure vessels used in the production of hazardous chemicals, comprising a body (1), characterized in that: The bottom of the machine body (1) is fixedly connected to four support legs (2), and a motor (3) is fixedly connected to one side of the machine body (1). The output end of the motor (3) is fixedly connected to a first drive shaft (4). The inner side of the machine body (1) is rotatably connected to a second drive shaft (5). One end of the second drive shaft (5) passes through the surface of the machine body (1). The first drive shaft (4) is connected to the second drive shaft (5) via a belt (8). A moving device (6) is provided inside the machine body (1), and an adjustment device (7) is provided on the top of the moving device (6). The moving device (6) includes a first hollow box (61) and a second hollow box (612). The first hollow box (61) and the second hollow box (612) are symmetrically fixedly connected to the inner bottom wall of the body (1). A lead screw (62) is installed inside the first hollow box (61). The lead screw (62) penetrates the inner wall of the first hollow box (61) and extends to the outer side of the first hollow box (61). The lead screw (62) is connected to the first hollow box (61) through a bearing. The core box (61) is rotatably connected, and the circumferential surface of the lead screw (62) is threadedly connected to the first sliding box (63). One end of the lead screw (62) is fixedly connected to the turntable (64). The interior of the second hollow box (612) is rotatably connected to the pulley (615). The two ends of the pulley (615) near the inner wall of the second hollow box (612) are rotatably connected to the connecting plate (614). The top of the connecting plate (614) is fixedly connected to the second sliding box (613).

2. The non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 1, characterized in that: A short rod (69) is fixedly connected to the side of the first hollow box (61) near the turntable (64). A baffle (610) is fixedly connected to the end of the short rod (69) away from the first hollow box (61). A hollow bottle (67) is slidably connected to the circumferential surface of the short rod (69). A plug rod (68) is rotatably connected to the end of the hollow bottle (67) away from the first hollow box (61).

3. The non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 2, characterized in that: The turntable (64) has a small hole (66) on the side away from the first hollow box (61), and a rotating roller (65) is rotatably connected to the side of the turntable (64) away from the first hollow box (61).

4. The non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 2, characterized in that: A first spring (611) is provided between the baffle (610) and the hollow bottle (67). One end of the first spring (611) is fixedly connected to the inside of the hollow bottle (67) near the first hollow box (61), and the other end of the first spring (611) is fixedly connected to the baffle (610) near the first hollow box (61).

5. A non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 3, characterized in that: The insertion rod (68) is matched with the small hole (66).

6. The non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 1, characterized in that: An adjustment device (7) is provided on the top of the moving device (6); The adjustment device (7) includes a first hydraulic rod (71), which is fixedly connected to the bottom wall inside the first slide box (63). A second hydraulic rod (72) is fixedly connected to the bottom wall inside the second slide box (613). A slide rail (73) is fixedly connected to the top of both the first hydraulic rod (71) and the second hydraulic rod (72). A detection device (74) is slidably connected to the surface of the slide rail (73).

7. A non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 6, characterized in that: The detection device (74) has a second large hole (711) at the end away from the motor (3). A short column (75) is provided inside the second large hole (711). The short column (75) is slidably connected to the detection device (74). A baffle (76) is fixedly connected to the circumferential surface of the short column (75). A square plate (78) is fixedly connected to the end of the short column (75) away from the baffle (76). A handle (79) is fixedly connected to the end of the square plate (78) away from the short column (75).

8. The non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 7, characterized in that: A second spring (77) is provided between the baffle (76) and the detection device (74). One end of the second spring (77) is fixedly connected to one end of the baffle (76) near the square plate (78), and the other end of the second spring (77) is fixedly connected to the inside of the detection device (74) near the square plate (78).

9. A non-destructive testing device for pressure vessels used in the production of hazardous chemicals according to claim 8, characterized in that: The slide rail (73) has a large hole (710) on one side near the square plate (78), and the short column (75) is slidably connected to the slide rail (73) through the large hole (710).

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