Quick connector of electrical test wire

By designing quick connectors for the control box and base, and utilizing push rods and clamping mechanisms, the detection tube and conductive sheet can be quickly connected, solving the problem of cumbersome operation of existing electrical test line connectors and improving the efficiency and convenience of small equipment testing.

CN223940985UActive Publication Date: 2026-02-24HUADIAN NINGXIA LINGWU POWER GENERATION CO LTD
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Patent Information

Application Number
CN202520363143.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-24
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

The existing electrical testing line connectors require repeated disassembly and installation of bolts for miniaturized and rapid testing, which leads to cumbersome operation and affects testing efficiency.

Method used

A quick connector comprising an electrical control box, a base, and a test operation mechanism was designed. The quick connection between the test tube and the conductive sheet is achieved through a push rod and a clamping mechanism, simplifying the operation steps.

Benefits of technology

It improves testing efficiency, reduces operational difficulty, and makes testing of small equipment more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick connector of an electrical test wire, which comprises an electric control box, a base station and test operating mechanisms, the top of the electric control box is provided with the base station, the whole base station is of a polygonal structure, the side surface of the base station is provided with the test operating mechanisms, the side surface of the base station is provided with conducting strips, and the conducting strips are connected with the base station. The test operation mechanism is composed of a mounting box, a detection mechanism and a pressing mechanism, a positioning hole is formed in the top surface of the mounting box, the positioning hole is used in cooperation with the upper portion of the pressing mechanism, the two sides of the mounting box are open, and a base is mounted on the bottom surface of a side opening, away from the conducting strip, of the mounting box; the utility model provides a quick connector of an electrical test wire, which solves the problems that although the connection is firm and the stability is high, bolts need to be repeatedly dismounted and mounted before and after the test, so that the operation complexity is increased and the test work cannot be quickly completed in some miniaturized quick tests in the prior art.
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Description

Technical Field

[0001] This utility model relates to the field of electrical testing equipment technology, and in particular to a quick connector for an electrical testing line. Background Technology

[0002] Electrical testing is conducted before an electrical system or equipment is put into use to determine whether there are any quality problems in its installation or manufacturing, and to confirm whether newly installed or operating electrical equipment can be put into normal operation. This involves testing and verifying the insulation performance, electrical characteristics, and mechanical properties of each individual electrical device in the electrical system according to the relevant provisions of standards, regulations, and specifications. Through these tests and verifications, defects, errors, and quality problems in the manufacturing and installation of electrical equipment can be identified and eliminated in a timely manner. Electrical test lines are an indispensable component in electrical testing.

[0003] Currently, the main method for electrical test line connections is to fix the test leads to the terminal blocks using plug-in or pin-type connectors. While this method provides a secure and stable connection, it requires repeated disassembly and reassembly of bolts before and after testing. This increases the complexity of operations in some miniaturized and rapid tests, making it difficult to complete the testing work quickly.

[0004] Therefore, it is necessary to provide a quick connector for an electrical testing line to solve the above-mentioned technical problems. Utility Model Content

[0005] In response to the above situation and to overcome the defects of the existing technology, this utility model provides a quick connector for electrical test lines. Although the existing methods provide a firm connection and high stability, they require repeated disassembly and installation of bolts before and after the test, which increases the complexity of operation in some miniaturized rapid tests and is not conducive to the rapid completion of test work.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A quick connector for an electrical testing line includes: an electrical control box, a base, and a testing operation mechanism;

[0008] The top of the electrical control box is equipped with a base, which is a polygonal structure. Multiple test operation mechanisms are installed on its side, and conductive sheets are installed on the side of the base.

[0009] In one embodiment, the test operation mechanism consists of a mounting box, a testing mechanism, and a clamping mechanism. The top surface of the mounting box has a positioning hole, which is used in conjunction with the upper part of the clamping mechanism. The two sides of the mounting box are open. A base is installed on the bottom surface of the mounting box away from the conductive sheet. A lower groove is opened in the middle of the top surface of the base. The lower groove is generally semi-circular. Fixing grooves are opened on both sides of the top surface of the lower groove. Multiple fixing grooves are opened at intervals.

[0010] In one embodiment, the testing mechanism comprises a testing tube, a connector, a fixing plate, a fixing port, a push rod, and a limiting plate. The testing tube contains a test wire and has a connector installed at its side end. Fixing plates are installed on both sides of the front end of the testing tube. The size of the fixing plate is the same as that of the base. The top surface of the fixing plate has a fixing port, and the number and shape of the fixing ports are the same as those of the fixing grooves. A push rod is installed at the right end of the fixing plate, and a limiting plate is installed at the connection between the push rod and the fixing plate.

[0011] In one embodiment, the pressing mechanism consists of a pressure plate, a positioning rod, a handle, an upper groove, and insert blocks. The size of the pressure plate is the same as that of the base. An upper groove is formed in the middle of the bottom surface of the pressure plate. Insert blocks are installed on both sides of the upper groove. The number and shape of the insert blocks are the same as those of the fixing groove and fixing opening. A positioning rod is installed on the top surface of the pressure plate. The positioning rod passes through the positioning hole and is connected to the handle.

[0012] In one embodiment, anti-slip pads are installed on the inner walls of both the upper and lower grooves, and the anti-slip pads have a semi-circular structure.

[0013] The beneficial effects of this utility model are as follows:

[0014] (1) This utility model places the detection tube into the lower groove and pushes the fixing plate toward the inside of the mounting box by the push rod until the end face of the limiting plate abuts against the end face of the mounting box. At this time, the connector abuts against the conductive sheet, and the fixing port is perpendicular to the fixing groove, thus completing the initial positioning installation.

[0015] (2) This utility model, after the connector is initially positioned, releases the handle and presses the handle downward to move the pressure plate down, so that the plug can be inserted into the fixing port and fixing groove, thus completing the quick connection between the test tube and the connector, improving work efficiency, reducing the difficulty of operation, and improving the ease of operation, which helps to facilitate quick testing of small equipment. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the present invention;

[0017] Figure 2 This is a detailed view of the disassembled components of this utility model;

[0018] Figure 3 Here are detailed drawings of the connecting components of this utility model;

[0019] Figure 4 This is a detailed view of the internal structure of the connecting component of this utility model.

[0020] The corresponding names of the attached figures are: electrical control box 1, base 2, conductive sheet 21, mounting box 3, positioning hole 31, base 32, lower groove 33, fixing groove 34, detection mechanism 4, detection tube 41, connector 42, fixing plate 43, fixing port 44, push rod 45, limit plate 46, pressing mechanism 5, pressure plate 51, positioning rod 52, handle 53, upper groove 54, and insert block 55. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0022] like Figures 1-2 As shown, the present invention provides a quick connector for an electrical test line, comprising: an electrical control box 1, a base 2, and a test operation mechanism;

[0023] like Figures 1-3 As shown, a base 2 is installed on the top of the electrical control box 1. The base 2 has a polygonal structure and a test operation mechanism is installed on its side. The test operation mechanism has multiple sets, and conductive sheets 21 are installed on the side of the base 2.

[0024] Preferably, in one embodiment, such as Figures 2-4 As shown, the test operation mechanism consists of a mounting box 3, a testing mechanism 4, and a clamping mechanism 5. The top surface of the mounting box 3 is provided with a positioning hole 31, which is used in conjunction with the upper part of the clamping mechanism 5. The two sides of the mounting box 3 are open. A base 32 is installed on the bottom surface of the side opening away from the conductive sheet 21 of the mounting box 3. A lower groove 33 is provided in the middle of the top surface of the base 32. The lower groove 33 is generally semi-circular. Fixing grooves 34 are provided on both sides of the top surface of the lower groove 33. Multiple fixing grooves 34 are provided at intervals.

[0025] Preferably, in one embodiment, such as Figure 4As shown, the detection mechanism 4 consists of a detection tube 41, a connector 42, a fixing plate 43, a fixing port 44, a push rod 45, and a limiting plate 46. The detection tube 41 has a built-in test wire and a connector 42 installed at its side end. Fixing plates 43 are installed on both sides of the front end of the detection tube 41. The size of the fixing plate 43 is the same as that of the base 32. The top surface of the fixing plate 43 has a fixing port 44. The number and shape of the fixing ports 44 are the same as those of the fixing groove 34. A push rod 45 is installed at the right end of the fixing plate 43. A limiting plate 46 is installed at the connection between the push rod 45 and the fixing plate 43. During operation, the detection tube 41 is placed into the lower groove 33, and the push rod 45 pushes the fixing plate 43 toward the inside of the mounting box 3 until the end face of the limiting plate 46 abuts against the end face of the mounting box 3. At this time, the connector 42 abuts against the conductive sheet 21, and the fixing port 44 is perpendicularly aligned with the fixing groove 34, completing the initial positioning and installation.

[0026] Preferably, in one embodiment, such as Figure 4 As shown, the clamping mechanism 5 consists of a pressure plate 51, a positioning rod 52, a handle 53, an upper groove 54, and insert blocks 55. The size of the pressure plate 51 is the same as that of the base 32. An upper groove 54 is provided in the middle of the bottom surface of the pressure plate 51. Insert blocks 55 are installed on both sides of the upper groove 54. The number and shape of the insert blocks 55 are the same as those of the fixing groove 34 and the fixing opening 44. A positioning rod 52 is installed on the top surface of the pressure plate 51. The positioning rod 52 passes through the positioning hole 31 and is connected to the handle 53. During operation, after the connector 42 is initially positioned, the handle 53 is released and pressed down to move the pressure plate 51 down, so that the insert blocks 55 are inserted into the fixing opening 44 and the fixing groove 34, thus completing the quick connection between the test tube 41 and the connector 42. This improves work efficiency, reduces the difficulty of operation, and enhances the convenience of operation, which helps to facilitate quick testing of small equipment.

[0027] Preferably, in one embodiment, anti-slip pads are installed on the inner walls of the upper groove 54 and the lower groove 33. The anti-slip pads have a semi-circular structure and are installed by adhesive bonding, which further improves the installation stability of the detection mechanism 4.

[0028] Working principle of this utility model:

[0029] During operation, the detection tube 41 is placed into the lower groove 33, and the fixing plate 43 is pushed towards the inside of the mounting box 3 by the push rod 45 until the end face of the limiting plate 46 abuts against the end face of the mounting box 3. At this time, the connector 42 abuts against the conductive sheet 21, and the fixing port 44 is perpendicularly aligned with the fixing groove 34, completing the initial positioning installation. After the connector 42 is initially positioned, the handle 53 is released and pressed down to move the pressure plate 51 down, so that the insertion block 55 is inserted into the fixing port 44 and the fixing groove 34, completing the quick connection between the detection tube 41 and the connector 42. This improves work efficiency, reduces the difficulty of operation, and enhances the convenience of operation, which helps to facilitate quick testing of small equipment.

[0030] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.

Claims

1. A quick connector for an electrical testing wire, characterized in that, include: Electrical control box, base, and test operation mechanism; The top of the electrical control box is equipped with a base, which is a polygonal structure. Multiple test operation mechanisms are installed on its side, and conductive sheets are installed on the side of the base.

2. The quick connector for an electrical testing wire according to claim 1, characterized in that, The test operation mechanism consists of a mounting box, a testing mechanism, and a clamping mechanism. The top surface of the mounting box has a positioning hole, which is used in conjunction with the upper part of the clamping mechanism. The two sides of the mounting box are open. A base is installed on the bottom surface of the mounting box away from the conductive sheet. A lower groove is opened in the middle of the top surface of the base. The lower groove is a semi-circular structure. Fixing grooves are opened on both sides of the top surface of the lower groove. Multiple fixing grooves are opened at intervals.

3. The quick connector for an electrical testing wire according to claim 2, characterized in that, The testing mechanism consists of a testing tube, a connector, a fixing plate, a fixing port, a push rod, and a limiting plate. The testing tube has a built-in test wire and a connector installed at its side end. Fixing plates are installed on both sides of the front end of the testing tube. The size of the fixing plate is the same as that of the base. The top surface of the fixing plate has a fixing port. The number and shape of the fixing ports are the same as those of the fixing groove. A push rod is installed at the right end of the fixing plate. A limiting plate is installed at the connection between the push rod and the fixing plate.

4. The quick connector for an electrical testing wire according to claim 2, characterized in that, The pressing mechanism consists of a pressure plate, a positioning rod, a handle, an upper groove, and insert blocks. The size of the pressure plate is the same as that of the base. An upper groove is opened in the middle of the bottom surface of the pressure plate. Insert blocks are installed on both sides of the upper groove. The number and shape of the insert blocks are the same as those of the fixing groove and fixing opening. A positioning rod is installed on the top surface of the pressure plate. The positioning rod passes through the positioning hole and is connected to the handle.

5. The quick connector for an electrical testing wire according to claim 4, characterized in that, The inner walls of both the upper and lower grooves are equipped with anti-slip pads, which are semi-circular in structure.