Flat wire photovoltaic connector
By designing a flat-wire photovoltaic connector and adopting a combination structure of sealing cover, sealing sleeve and terminal protective sleeve, the problem of insufficient structural strength and sealing performance of existing photovoltaic connectors in outdoor use is solved, achieving high sealing performance and convenient installation.
Patent Information
- Application Number
- CN202423297928.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing photovoltaic connectors have limited structural strength and poor sealing when used in harsh outdoor environments, which affects long-term reliability and stability.
A flat-wire photovoltaic connector was designed, which includes a sealing cover, a sealing sleeve, and a terminal protective sleeve for both positive and negative terminals. The terminals are hollow inside, and the terminal protective sleeve is covered with a sealing ring. The connection is achieved through annular protrusions and snap-fit protrusions. The cable adopts a flat design to facilitate bending and routing.
It improves the sealing and stability of the connector, facilitates installation, reduces wiring time and manpower costs, and lowers costs.
Smart Images

Figure CN223942081U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a flat wire photovoltaic connector, belonging to the field of photovoltaic technology. Background Technology
[0002] With social development and improved living standards, solar energy, as a clean energy source, has been widely applied. Solar photovoltaic (PV) technology converts solar radiation into electrical energy through photoelectric conversion devices. These devices typically utilize the photovoltaic effect of semiconductor devices. Besides photovoltaic cell modules, PV power generation also requires PV connectors to transmit power. Currently, PV connectors are primarily cable connectors, installed on the positive and negative leads of the PV cell modules, mainly used to connect the modules and thus transmit electrical energy. Structurally, PV connectors are mainly divided into male connectors and female connectors for mating with them. Because PV connectors are used in harsh outdoor environments for extended periods, typically over ten years, the reliability and safety requirements for these connectors are very high. Existing PV connectors have limited structural strength, which is not conducive to long-term use. Therefore, due to the long operating time and harsh environment of solar power plants, the stability and reliability requirements for connectors are extremely high.
[0003] Chinese patent CN218160952U discloses a photovoltaic connector, which includes a male plug and a female plug connected to the male plug. The male plug includes a rigid snap-fit male shell and a first soft protective sleeve fitted on the rigid snap-fit male shell. The rigid snap-fit male shell includes a first cable sleeve, a snap-fit plate disposed at one end of the first cable sleeve, and a snap-fit piece disposed on the snap-fit plate. The first soft protective sleeve is fitted on the first cable sleeve. The female plug includes a rigid snap-fit female shell and a second soft protective sleeve fitted on the rigid snap-fit female shell. The rigid snap-fit female shell is provided with a snap-fit groove for the snap-fit piece to be inserted. This connector has a strong structural stability and is not easily damaged, but it lacks good sealing performance, which can easily lead to a decrease in connection performance during long-term use. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide a flat-wire photovoltaic connector that is easy to bend and route and has good sealing performance.
[0005] The technical solution provided by this utility model to solve the above-mentioned technical problems is as follows: a flat-wire photovoltaic connector, including a positive connector, a negative connector and a cable. The positive connector includes a positive cable sealing cover, a positive cable sealing sleeve, a sealing ring, a positive terminal protective sleeve and a positive terminal. The negative connector includes a negative cable sealing cover, a negative cable sealing sleeve, a negative terminal protective sleeve and a negative terminal. The positive terminal is rectangular and hollow inside. The positive terminal is connected to the conductor of the cable. The positive terminal protective sleeve covers the positive terminal. The sealing ring is sleeved on the positive terminal protective sleeve. The positive cable sealing cover is sleeved at the connection between the positive terminal protective sleeve and the cable. The positive cable sealing cover covers the positive cable sealing sleeve.
[0006] The negative terminal is a long strip that can be inserted into and elastically snapped into the positive terminal. The negative terminal is connected to the conductor of the cable. The negative terminal protective sleeve covers the negative terminal. The end of the negative terminal protective sleeve has an opening suitable for the insertion of the positive terminal protective sleeve. The negative cable sealing sleeve is fitted at the connection between the negative terminal protective sleeve and the cable. The negative cable sealing cover covers the negative terminal protective sleeve.
[0007] Preferably, the outer surface of the positive terminal protective sleeve is provided with an annular protrusion, the annular protrusion and the positive terminal protective sleeve are integral parts, and the positive cable sealing cover is flush with the outer surface of the annular protrusion.
[0008] Preferably, one side of the negative terminal protective sleeve abuts against the negative terminal cable sealing cover, and the negative terminal cable sealing cover is flush with the outer surface of the negative terminal protective sleeve.
[0009] Preferably, the positive terminal protective sleeve has snap-fit protrusions on both sides located between the sealing ring and the annular protrusion. The snap-fit protrusions are trapezoidal in shape. The negative terminal protective sleeve has snap-fit interfaces on both sides of the open end that engage with the snap-fit protrusions.
[0010] Preferably, the negative electrode cable sealing cover and the positive electrode cable sealing cover are exactly the same in shape and size, and the positive electrode cable sealing sleeve and the negative electrode cable sealing sleeve are exactly the same in shape and size.
[0011] Preferably, the cable is a flat cable.
[0012] Preferably, the length of both the positive and negative connectors is 70 mm to 75 mm, the width of both the positive and negative connectors is 20 mm to 28 mm, and the height of both the positive and negative connectors is 10 mm to 15 mm.
[0013] This utility model has positive effects:
[0014] (1) The flat-wire photovoltaic connector of this utility model has a positive terminal protective sleeve covering the surface of the positive terminal, a sealing ring surrounding the surface of the positive terminal protective sleeve, a positive cable sealing sleeve covering the other end of the positive connector, and a positive cable sealing cover matching its shape and size covering the surface of the positive cable sealing sleeve; a negative cable sealing cover matching its shape and size covering the surface of the negative cable sealing sleeve. The positive and negative connectors are connected by sleeves or coverings, which has excellent sealing performance and is easy and convenient to install. When the terminals of the positive and negative connectors are locked, the positive connector and the negative connector are assembled into a whole, and the product has a beautiful appearance.
[0015] (2) The flat-wire photovoltaic connector of this utility model uses a flat-body cable, which makes it easier to bend and route the cable, greatly reducing the time spent on routing the cable, reducing human resource expenses, and saving costs. Attached Figure Description
[0016] The following description, in conjunction with the accompanying drawings, further illustrates a flat-wire photovoltaic connector of this utility model.
[0017] Figure 1 This is a schematic diagram of the assembly structure of Example 1;
[0018] Figure 2 This is an exploded view of the positive electrode connector structure in Example 1;
[0019] Figure 3 This is an exploded view of the negative connector structure in Example 1.
[0020] The above figures are labeled as follows:
[0021] Positive connector 1, positive cable sealing cover 11, positive cable sealing sleeve 12, sealing ring 13, positive terminal protective sleeve 14, positive terminal 15, annular protrusion 16, snap-fit protrusion 17, negative connector 2, negative cable sealing cover 21, negative cable sealing sleeve 22, negative terminal protective sleeve 23, negative terminal 24, opening 25, snap-fit interface 26, cable 3. Detailed Implementation Example 1
[0022] See Figures 1 to 3A flat-wire photovoltaic connector includes a positive connector 1, a negative connector 2, and a cable 3. The positive connector 1 includes a positive cable sealing cover 11, a positive cable sealing sleeve 12, a sealing ring 13, a positive terminal protective sleeve 14, and a positive terminal 15. The negative connector 2 includes a negative cable sealing cover 21, a negative cable sealing sleeve 22, a negative terminal protective sleeve 23, and a negative terminal 24. The positive terminal 15 is rectangular and hollow inside. The positive terminal 15 is connected to the conductor of the cable 3. The positive terminal protective sleeve 14 covers the positive terminal 15. The sealing ring 13 is sleeved on the positive terminal protective sleeve 14. The positive cable sealing cover 12 is sleeved at the connection between the positive terminal protective sleeve 14 and the cable 3. The positive cable sealing cover 11 covers the positive cable sealing sleeve 12.
[0023] The negative terminal 24 is a long strip that can be inserted into and elastically snapped into the positive terminal 15. The negative terminal 24 is connected to the conductor of the cable 3. The negative terminal protective sleeve 23 covers the negative terminal 24. The end of the negative terminal protective sleeve 23 has an opening 25 suitable for the insertion of the positive terminal protective sleeve 14. The negative cable sealing sleeve 22 is fitted at the connection between the negative terminal protective sleeve 23 and the cable 3. The negative cable sealing cap 21 covers the negative terminal protective sleeve 23.
[0024] The outer surface of the positive terminal protective sleeve 14 has an annular protrusion 16, which is integral with the positive terminal protective sleeve 14. The positive cable sealing cover 11 is flush with the outer surface of the annular protrusion 16. One side of the negative terminal protective sleeve 23 abuts against the negative cable sealing cover 21, which is flush with the outer surface of the negative terminal protective sleeve 23. Both sides of the positive terminal protective sleeve 14 have snap-fit protrusions 17 located between the sealing ring 13 and the annular protrusion 16. The snap-fit protrusions 17 are trapezoidal in shape. The negative terminal protective sleeve 23 has snap-fit interfaces 26 on both sides of its end with the opening 25, which engage with the snap-fit protrusions 17. The negative cable sealing cover 21 is identical in shape and size to the positive cable sealing cover 11, and the positive cable sealing sleeve 12 is identical in shape and size to the negative cable sealing sleeve 22. The cable 3 is a flat cable.
[0025] Both positive connector 1 and negative connector 2 are 70 mm long, 20 mm wide, and 10 mm high.
[0026] In this embodiment, a flat-wire photovoltaic connector is used by inserting the positive connector 1 and the negative connector 2 together. The negative terminal protective sleeve 23 is fitted onto the positive terminal protective sleeve 14. The locking interfaces 26 on both sides of the negative terminal protective sleeve 23 are engaged with the locking protrusions 17 on the positive terminal protective sleeve 14. One end of the negative terminal protective sleeve 23 abuts against the annular protrusion 16. The side of the negative terminal protective sleeve 23 that is in contact with the annular protrusion 16 is aligned. After the positive connector 1 and the negative connector 2 are locked and fixed, the positive connector 1 and the negative connector 2 form a whole. Example 2
[0027] This embodiment of a flat-wire photovoltaic connector is the same as that in embodiment 1, except that: the length of the positive connector 1 and the negative connector 2 is 75 mm, the width of the positive connector 1 and the negative connector 2 is 28 mm, and the height of the positive connector 1 and the negative connector 2 is 15 mm.
[0028] Obviously, the above embodiments are merely examples for clearly illustrating the embodiments of this utility model, and are not intended to limit the embodiments of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. However, these obvious variations or modifications derived from the spirit of this utility model are still within the protection scope of this utility model.
Claims
1. A flat-wire photovoltaic connector, comprising a positive connector (1), a negative connector (2), and a cable (3), characterized in that, The positive connector (1) includes a positive cable sealing cover (11), a positive cable sealing sleeve (12), a sealing ring (13), a positive terminal protective sleeve (14), and a positive terminal (15). The negative connector (2) includes a negative cable sealing cover (21), a negative cable sealing sleeve (22), a negative terminal protective sleeve (23), and a negative terminal (24). The positive terminal (15) is rectangular and hollow inside. The positive terminal (15) is connected to the conductor of the cable (3). The positive terminal protective sleeve (14) covers the positive terminal (15). The sealing ring (13) is fitted on the positive terminal protective sleeve (14). The positive cable sealing cover (11) is fitted at the connection between the positive terminal protective sleeve (14) and the cable (3). The positive cable sealing cover (11) covers the positive cable sealing sleeve (12). The negative terminal (24) is a long strip that can be inserted into and elastically snapped into the positive terminal (15). The negative terminal (24) is connected to the conductor of the cable (3). The negative terminal protective sleeve (23) covers the negative terminal (24). The end of the negative terminal protective sleeve (23) is provided with an opening (25) suitable for the insertion of the positive terminal protective sleeve (14). The negative cable sealing sleeve (22) is fitted at the connection between the negative terminal protective sleeve (23) and the cable (3). The negative cable sealing cap (21) covers the negative terminal protective sleeve (23).
2. A flat-wire photovoltaic connector according to claim 1, characterized in that, The outer surface of the positive terminal protective sleeve (14) is provided with an annular protrusion (16), the annular protrusion (16) and the positive terminal protective sleeve (14) are integral parts, and the positive cable sealing cover (11) is flush with the outer surface of the annular protrusion (16).
3. A flat wire photovoltaic connector according to claim 1, characterized in that, One side of the negative terminal protective sleeve (23) abuts against the negative cable sealing cover (21), and the negative cable sealing cover (21) is flush with the outer surface of the negative terminal protective sleeve (23).
4. A flat wire photovoltaic connector according to claim 3, characterized in that, The positive terminal protective sleeve (14) has snap-fit protrusions (17) on both sides located between the sealing ring (13) and the annular protrusion (16). The snap-fit protrusions (17) are trapezoidal in shape. The negative terminal protective sleeve (23) has snap-fit interfaces (26) on both sides of one end with an opening (25) that engage with the snap-fit protrusions (17).
5. A flat-wire photovoltaic connector according to claim 1, characterized in that, The negative cable sealing cover (21) is exactly the same in shape and size as the positive cable sealing cover (11), and the positive cable sealing sleeve (12) is exactly the same in shape and size as the negative cable sealing sleeve (22).
6. A flat-wire photovoltaic connector according to claim 1, characterized in that, The cable (3) is a flat cable.
7. A flat photovoltaic module junction box according to any one of claims 1 to 6, characterized in that, The length of the positive connector (1) and the negative connector (2) is 70 mm to 75 mm, the width of the positive connector (1) and the negative connector (2) is 20 mm to 28 mm, and the height of the positive connector (1) and the negative connector (2) is 10 mm to 15 mm.
Citation Information
Patent Citations
Photovoltaic connector
CN218160952U