Automatic cleaning ion needle structure
By using an automatic cleaning ion needle structure and an electric push rod to drive the ion needle to contact the brush, the problem of manual cleaning required for traditional ion needles is solved, achieving efficient cleaning, reducing costs and risks, and ensuring static elimination performance and equipment lifespan.
Patent Information
- Application Number
- CN202520415710.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Traditional ion needles require manual cleaning during use, which poses safety risks and wastes time. Furthermore, they cannot be replaced individually, resulting in a waste of the entire equipment.
An automatic cleaning ion needle structure is designed, which uses an electric push rod to move the ion needle support and fixing clamp, so that the ion needle comes into contact with the brush to achieve automatic cleaning. The brush with nylon bristles and an elastic rubber base removes oxides.
It improves cleaning efficiency, reduces labor costs and safety risks, ensures stable antistatic performance of ion needles, and extends service life.
Smart Images

Figure CN223942883U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ion needle cleaning technical field, concretely is a kind of automatic cleaning ion needle structure. BACKGROUND
[0002] In the workshop of electronic, semiconductor, thin film, PCB, glass panel etc., a large number of ion rods are used. After the ion rod is used for a period of time, oxide is generated on the ion needle tip, the release of ions is gradually reduced, the effect of removing static electricity is affected, and the ion needle must be cleaned manually. Waste working time, improper operation can easily cause risk such as stinging to human body, electric shock, etc.
[0003] The ion needle on the traditional ion rod is fixed on the circuit board, and then the circuit board and the ion needle are poured together with sealing glue, and the ion needle cannot be replaced. After long-term use, the needle tip is ablated due to high voltage, and the needle tip is convex and cannot release ions. The ion steel needle cannot be replaced alone, and the whole ion rod needs to be replaced, causing unnecessary waste.
[0004] Therefore, the utility model provides an automatic cleaning ion needle structure. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic cleaning ion needle structure to solve the above problems.
[0006] To achieve the above purpose, the utility model realizes the following technical scheme: an automatic cleaning ion needle structure, comprising an ion rod, a U-shaped groove, a shell, an ion needle and a circuit board, characterized in that a plurality of ion needle support seats and a plurality of ion needle fixing clamps are arranged on the circuit board, the ion needle is installed in the corresponding ion needle fixing clamp, the ion needle support seat is installed on the circuit board, the ion needle fixing clamp is installed on the corresponding ion needle support seat, wherein a brush is arranged in each of the plurality of ion needle support seats, the brush is fixed at a position close to the ion needle, and is used for removing the oxide on the surface of the ion needle, the ion rod has a control system, the control system is electrically connected with the circuit board, an electric push rod is installed on the circuit board, the electric push rod is inside the U-shaped groove, and the extension and retraction of the electric push rod drives the ion needle support seat and the ion needle fixing clamp to move, so that the ion needle is in contact with the brush, and the automatic cleaning of the ion needle is realized.
[0007] Preferably, a plurality of ion needles are uniformly distributed on the circuit board, and each ion needle is provided with one brush, and the plurality of ion needles can be automatically cleaned simultaneously under the control of the control system.
[0008] Preferably, the electric push rod reciprocates linearly under the control of the control system at a preset time interval and stroke, drives the ion needle to contact the brush at a set frequency, thereby effectively cleaning the oxide on the ion needle.
[0009] Preferably, the ion rod is provided with a power module composed of a power line, a power adapter and a power mainboard.
[0010] Preferably, the brush is made of nylon bristles combined with an elastic rubber base.
[0011] Beneficial effects
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model, through the telescopic movement of the electric push rod, drives the ion needle support and the ion needle fixing clamp to move, and then makes the ion needle contact the brush, realizes the automatic cleaning of the ion needle, solves the problem of manual operation in the traditional ion needle cleaning, improves the cleaning efficiency, and reduces the labor cost and safety risk. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 Is the three-dimensional exploded structure schematic diagram of the utility model;
[0015] Figure 2 Is the three-dimensional structure schematic diagram of the utility model;
[0016] Figure 3 Is the local enlarged structure schematic diagram of the utility model Figure 1 ;
[0017] Figure 4 Is the local enlarged structure schematic diagram of the utility model Figure 2 .
[0018] In the drawing: 1, ion rod; 11, U-shaped groove; 12, shell; 13, ion needle; 14, power line; 141, power adapter; 142, power mainboard; 2, circuit board; 21, ion needle support; 22, ion needle fixing clamp; 23, brush; 24, electric push rod. DETAILED DESCRIPTION
[0019] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0020] Please refer to Figures 1-4 The automatic cleaning ion needle structure comprises an ion rod 1, a U-shaped groove 11, a shell 12, an ion needle 13 and a circuit board 2, the circuit board 2 is provided with a plurality of ion needle support seats 21 and a plurality of ion needle fixing clamps 22, the ion needle 13 is installed in the corresponding ion needle fixing clamp 22, the ion needle support seat 21 is installed on the circuit board 2, and the ion needle fixing clamp 22 is installed on the corresponding ion needle support seat 21.
[0021] The plurality of ion needle support seats 21 are each provided with a brush 23, the brush 23 is fixed at a position close to the ion needle 13, and is used for removing the oxide on the surface of the ion needle 13.
[0022] The ion rod 1 has a control system, the control system is electrically connected with the circuit board 2, the circuit board 2 is provided with an electric push rod 24, the electric push rod 24 is located in the U-shaped groove 11, and the extension and retraction movement of the electric push rod 24 drives the ion needle support seat 21 and the ion needle fixing clamp 22 to move, so that the ion needle 13 is in contact with the brush 23, and the automatic cleaning of the ion needle 13 is realized.
[0023] Specifically, the ion needle 13 is accurately installed in the corresponding ion needle fixing clamp 22, so as to ensure the stability of the ion needle 13, the ion needle support seat 21 is stably installed on the circuit board 2, and provides a support basis for the entire ion needle assembly, and the ion needle fixing clamp 22 is installed on the corresponding ion needle support seat 21, and the installation stability of the ion needle 13 is further improved, when the control system issues an instruction, the electric push rod 24 performs extension and retraction movement, drives the ion needle support seat 21 and the ion needle fixing clamp 22 to move, and then the ion needle 13 is in contact with the brush 23, and the automatic cleaning of the ion needle 13 is realized, the design solves the problem that the traditional ion needle cleaning needs manual operation, improves the cleaning efficiency, and reduces the labor cost and safety risk.
[0024] In one embodiment of the present application, as shown in Figures 1-4 A plurality of ion needles 13 are uniformly distributed on the circuit board 2, and each ion needle 13 is provided with a brush 23, and the plurality of ion needles 13 can simultaneously perform automatic cleaning under the control of the control system.
[0025] Specifically, when the control system starts the cleaning program, the plurality of ion needles 13 can be automatically cleaned simultaneously under the unified control of the control system, which improves the cleaning efficiency, saves time, ensures that the device always maintains good electrostatic elimination performance during use, and meets the needs of industries with high electrostatic elimination requirements.
[0026] In an embodiment of the present application, as shown in Figures 1-4 The electric push rod 24 moves back and forth linearly under the control of the control system according to the preset time interval and stroke, drives the ion needle 13 to contact the brush 23 at a set frequency, thereby effectively cleaning the oxide on the ion needle 13.
[0027] Specifically, the electric push rod 24 plays a key transmission role in the automatic cleaning ion needle structure, and its operation is precisely controlled by the control system. The control system controls the electric push rod 24 to move back and forth linearly according to the preset time interval and stroke. The time interval is determined according to the speed of oxide generation of the ion needle 13 and actual use experience. In the scenario where the oxide generation speed is fast, the time interval is shortened, and vice versa. The electric push rod 24 drives the ion needle 13 to contact the brush 23 at a set frequency. This frequency can ensure effective cleaning of the oxide on the ion needle 13 and will not cause excessive wear to the ion needle 13. Through this precise motion control, the electric push rod 24 stably and reliably drives the ion needle 13 to contact the brush 23, realizes efficient automatic cleaning, ensures the normal operation of the ion needle 13, maintains the good electrostatic elimination performance of the device, and prolongs the service life of the ion needle 13 and the entire device.
[0028] In an embodiment of the present application, as shown in Figures 1-4 The power module is composed of a power line 14, a power adapter 141 and a power mainboard 142. The power line 14 is used to connect to an external power supply of AC 100-240V±15%, 50 / 60HZ. The power adapter 141 converts the connected power supply into DC 24V. The converted DC 24V is distributed to each component of the entire device through the power mainboard 142, providing stable power support for the circuit board 2, the electric push rod 24, the control system and the like, ensuring the normal operation of the entire automatic cleaning ion needle structure and the stability and reliability of the device.
[0029] Specifically, the power line 14 is used to connect to an external power supply of AC 100-240V±15%, 50 / 60HZ. The power adapter 141 converts the connected alternating current into stable DC 24V direct current. The converted DC 24V direct current is distributed to each component of the entire device through the power mainboard 142, providing stable power support for the circuit board 2, the electric push rod 24, the control system and the like, ensuring the normal operation of the entire automatic cleaning ion needle structure and the stability and reliability of the device.
[0030] In an embodiment of the present application, as shown in Figures 1-4 The brush 23 is made of nylon bristles combined with an elastic rubber base.
[0031] Specifically, the elastic rubber base ensures that the bristles make full contact with the ion needle 13 without damaging the ion needle 13, ensuring that the oxides on the tip of the ion needle 13 are effectively removed during the cleaning process without damaging the ion needle 13.
[0032] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0033] Working Principle: The control system within the ion bar 1 plays a core control role. When the preset cleaning time interval is reached, or when the system detects that the ion needle 13 may be affected by oxide accumulation, the control system sends an action command to the electric push rod 24. Upon receiving the command, the electric push rod 24 extends and retracts. Since the electric push rod 24 is located inside the U-shaped groove 11 and connected to the circuit board 2, its extension and retraction movement drives the circuit board 2 to move, which in turn drives the ion needle support 21 mounted on the circuit board 2 and the ion needle fixing clip 22 mounted on the ion needle support 21 to move together. The ion needle 13 is installed in the ion needle fixing clip 22, so the ion needle 13 also moves accordingly, ultimately bringing the ion needle 13 into contact with the brush 23 fixed in the ion needle support 21 near the position of the ion needle 13. Upon contact, driven by the reciprocating linear motion of the electric push rod 24, the ion needle 13 continuously contacts and rubs against the brush 23 at a set frequency. The brush 23 is made of a combination of nylon bristles and an elastic rubber base. The nylon bristles, due to their wear-resistant properties, are not easily damaged during long-term friction and can effectively remove oxides from the surface of the ion needle 13. The elastic rubber base ensures that the bristles are always in full contact with the ion needle 13 without causing damage. Multiple ion needles 13, evenly distributed on the circuit board 2, can simultaneously perform cleaning actions with their corresponding brushes 23 under the unified control of the control system, thereby achieving an efficient automatic cleaning process, ensuring that the ion needle 13 always maintains good working performance, extending its service life, and ensuring a stable antistatic effect for the entire device.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic cleaning ion needle structure, comprising an ion bar (1), a U-shaped groove (11), a shell (12), an ion needle (13), and a circuit board (2), characterized in that, The circuit board (2) is provided with a plurality of ion needle support seats (21) and a plurality of ion needle fixing clips (22). The ion needle (13) is installed in the corresponding ion needle fixing clip (22). The ion needle support seat (21) is installed on the circuit board (2), and the ion needle fixing clip (22) is installed on the corresponding ion needle support seat (21). Each of the ion needle support bases (21) is provided with a brush (23), which is fixed near the ion needle (13) and is used for the oxide on the surface of the ion needle (13); The ion bar (1) has a control system, which is electrically connected to the circuit board (2). An electric push rod (24) is installed on the circuit board (2). The electric push rod (24) is located inside the U-shaped groove (11). The extension and retraction of the electric push rod (24) drives the ion needle support base (21) and the ion needle fixing clamp (22) to move, so that the ion needle (13) contacts the brush (23) to achieve automatic cleaning of the ion needle (13).
2. The automatic cleaning ion needle structure according to claim 1, characterized in that, The circuit board (2) has a plurality of ion needles (13) evenly distributed on it, and each ion needle (13) is provided with a brush (23) corresponding to it. The plurality of ion needles (13) can perform automatic cleaning simultaneously under the control of the control system.
3. The automatic cleaning ion needle structure according to claim 1, characterized in that, Under the control of the control system, the electric push rod (24) performs reciprocating linear motion according to the preset time interval and stroke, driving the ion needle (13) to contact the brush (23) at a set frequency, thereby effectively cleaning the oxides on the ion needle (13).
4. The automatic cleaning ion needle structure according to claim 1, characterized in that, The ion bar (1) is equipped with a power module, which consists of a power cord (14), a power adapter (141), and a power mainboard (142). The power cord (14) is used to connect to an external power supply of AC100-240V±15%, 50 / 60HZ. The power adapter (141) converts the connected power supply to DC24V, and then supplies power to the entire device through the power mainboard (142).
5. The automatic cleaning ion needle structure according to claim 1, characterized in that, The brush (23) is made of a material that combines nylon bristles with an elastic rubber base.